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The Rapid 10 Series is a low-speed - just 25 rpm - very quiet granulator ideal for grinding hard, thick-walled and/or brittle injection moulding sprues and rejects at low capacities. The very slow speed helps to minimize noise, frictional heat, and component wear and tear.
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The 20 Series is intended primarily for beside-the-press injection- and blow moulding applications. Immediate recycling of sprues and reject parts maintains product quality and eliminates the distribution and storage of waste and regrind.
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The slow-speed granulators in the ZERMA GSL range from 180/120 to 180/430 have been specially developed as slow-running grinders for applications in the injection-molding sector.
The material to be granulated is fed via a sound-absorbing feed hopper that is available in a range of variants to suit the application.
The slow-speed granulators of this range are mounted on either low or high level baseframes, depending on application, and with suction trough/ bag fill chute to suit. With these numerous options, the slow speed granulators can be tailored to an extremely wide range of applications.
In addition to the advantages common to all slow-running grinders such as low noise characteristics and near dust-free product, GSL 180/120 to GSL 180/430 stand out due to their special knife, rotor, ‘quick-snap’ opening and good accessibility features.
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It adopts imported high-quality tool-steel, it is especially durable. The installation of the blade can be adjusted, and can be sharpened again and again. Its use life is very long.
The rotary blade stand is a step design to make cutting force resolve and increase the cutting force times.
The material of the moving cutting knife stand is T7A high-quality tool steel. Its hardness and softness is reasonable. It is not easily broken or worn; it adopts high-strength steel screw (8.8 grades) to fix it. The structure is firm and durable.
The main body is Q235A thick-wall, high-quality steel to avoid that the machine is used for a long time and affect its mechanical performance.
The axle core of the machine is fished process once to ensure concentric circle and verticality error is not larger than 0.05mm. Each part has reference hole. Twice rough fish and fine finishing are carried out. The part has strong changeability and high precision.
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Heavy Rasper - Granulation
For size reduction into rubber chips
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Resin technology - vital link in the chain
Appropriate resin selection contributes significantly towards the final composites properties and the successful application of the infusion process. DSM composite Resins has developed a series of resins specifically to achieve mechanical performance and water resistance, while also facilitating an optimal infusion process.
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The diaphragm-free piezoelectric sensor. Unisens technology allows an easy configuration of the measuring systems. The sensor Type 6157BC... is a coated variation of the sensor Type 6157BA... .
Applications
Suitable for thermoplastics, thermoset materials, elastomers LSR at a pressure of more than 200 bar.
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Multi channel charge amplifier and thermocouple amplifier in an industrial housing. Consult data sheet for selecting the appropriate charge amplifier.
Applications
Integration into injection molding maschines for connecting piezoelectric cavity pressure sensors and temperature sensors for visualization and control.
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Secure quality and solve problems
during production of transparent, white and black parts
Using a new special grease for ejector pins, bolts and
sliding elements, lubricating problems will become obsolete. Our recommendation for this area:
SYN-setral-INT/300
a life-time ejector-pin-grease which allows an extremely high number of rounds without re-lubrication and damage on tools. This, up to + 300 °C temperature-stable grease (without solids) is excellently suited for the production of transparent, white and black parts, items for the
pharmaceutical area, for multi-coloured and root-thread-tools, for sealing areas metal/metal and for "soft metal
pairings" (matching phase before hardening process).
Even tools designed for "dry running" can now be lubricated again without any problems (e.g. medical technology).
The thin high-performance lubricating film is extremely
stable against aggressive condensates and avoids grease transference via the ejector pins onto the plastic parts.
The advantages result in lower spoilage rates and increased life-time of tools.
Benefit from our experience. We would be pleased to advise you!
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