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Until now, shredders have been designed for multi purpose use. Mainly for size reduction of garbage and wood.
The new GranuMATICTM line is exclusively developed for efficient recycling of polymer materials. The unique technology is the result from Rapid's long expoerience in traditional shredders and granulators for polymer materials.
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This granulator series is fully soundproofed yet compact, and is intended for high-volume central or beside the press operation. Granule output up to 800 kg/h makes the series ideal as all-round granulator.
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These granulators are fully soundproofed yet compact, and are indeed for high-volume central or beside the press operation. Regrind output up to 4.000 kg/h makes them ideal as all/round granulators
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The new 300 Series medium-size granulators are used for central granulation or beside-the-press operation with all kinds of moulding processes. Typical waste includes sprues, runners, moulded items, profiles, smaller pipes and sheets.
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Extruded Strand to pellet form - Conair, Reduction Engineering & Scheer Pelletizing Systems available - Waterslides, Waterbaths and Airknives
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The Rapid 10 Series is a low-speed - just 25 rpm - very quiet granulator ideal for grinding hard, thick-walled and/or brittle injection moulding sprues and rejects at low capacities. The very slow speed helps to minimize noise, frictional heat, and component wear and tear.
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The 20 Series is intended primarily for beside-the-press injection- and blow moulding applications. Immediate recycling of sprues and reject parts maintains product quality and eliminates the distribution and storage of waste and regrind.
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Reduction Engineering also provides custom designed equipment to complement our standard model pulverizers. These unique systems can be designed for applications requiring micronizing materials, special sifters, loading/unloading, conveying, ambient & cryogenic applications, varying horsepower needs, heat sensitive materials, abrasive product handling, and production volumes.
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Reduction Engineering ECON Underwater Pelletizer offers top pelletizing quality for all thermoplastic materials.
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The 150 Series of low speed granulators is intended primarily for beside-the-press injection moulding applications. Immediate recycling of sprues and reject parts maintains product quality and eliminates the distribution and storage of waste and regrind.
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The Rapid Guillotine System speeds up the recycling of edge trimmings. Two guillotines, one for each trimmed edge, are incorporated into a system that continuously cuts edge trimmings coming directly from a sheet extrusion line into small pieces. The guillotined pieces fall onto a band conveyor that transports them to a granulator.
Alternatively, the Rapid 20, 26 and 35 Series of granulators can be tailored to take care of edge trimmings. A Roll Feed System fitted on a granulator pulls in continuous strips of edging directly after they have been trimmed off from plastic sheets or foil coming from an extrusion line.
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Greemman Heavy Duty Granulator
For plastics, copper cable, PET, Scrap Tire and etc.
Range from 5HP to 200HP
All Made in Korea.
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The GS range of high performance granulators are based on the latest machine concepts which have been perfected throughout the years and leaves nothing lacking. They can solve almost all problems of plastics granulation.
The housing, which is of a robust welded steel construction, is suitable for universal applications due to the removeable deflector wedge and is designed to meet the most demanding applications. Depending on the required application, there is a whole range of rotor options from the open 3-blade, aggressive bite types through to the heavy duty, semi-closed, 5-blade types.
All machines in the GS range produce a high quality granulate whether it be from injection moulded articles, sprues, pipes, profiles, sheets, film or start-up and headwaste lump.
The machines are economical, reliable, easy clean and have long service life.
ZERMA can also offer the wide range of necessary ancillaries such as blowers, suction systems, conveyor belts, metal de-tectors, fines separators etc.
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The GSC compact/sound proof granulator series are designed with a fully enclosed sound proof box enclosure resulting in a extremely quite operation. The sound proof enclosure ensures easy and quick access to the cutting chamber during rotor/stator knife servicing and screen removal. The sound proof material used is based on the latest technological research.
The completely welded cutting chamber in conjunction with the "V" type chevron rotor design ensures dependability in operation and universal applications use. The cutting geometry of the GSC series allows material feed injestion even with voluminous types of material.
The complete GSC series line achieves a high quality granulate independent of the material type such as injection moulded parts, blow moulded parts, profiles, sheet, film, etc.
The GSC series is economically priced, reliable, easy to clean and ensures a dependable operating unit. ZERMA offers a wide range or accessories to enhance the GSC series such as material trans-port systems, conveyor belts, metal separators, fine separators.
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We call the Rapid 500 Series "open-hearted" because our unique design concept provides direct access to the heart of the machine, makes each model extremely user-friendly, and offers unbeatable application flexibility. Flexibility is expressed by the 500 Series being readily converted for applications covering the complete spectrum of injection moulding, blow moulding and extrusion moulding.
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Xaloy Pelletizers
WRP-12i In-Line PelletizerXaloy water-ring pelletizers are suitable for processing a wide range of polymers, unfilled or filled, in reclaim, masterbatch and general compounding.
* Simple start-up: no strands to handle, no water-flow timing concerns.
* Hot die-face cutting: insensitive to melt flow interruptions.
* Continuous production: high productivity.
* Exclusive flex-blade design: no sensitive knife adjustments, extended service life.
* Hot cutting in air: saves power vs. cold strand or underwater cutting.
Models available:
* WRP-12i In-line design allows polymer to flow directly from the extruder to an in-line die plate. Nominal production rate: 1800 lb/h (816 kg/h). [ 800KB pdf ]
* WRP-35S. Nominal production rate: 1800-3500 lb/h (816-1587 kg/h).
* WRP-36S. Nominal production rate: 3000-5000 lb/h (1361-2268 kg/h).
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The slow-speed granulators in the ZERMA GSL range from 180/120 to 180/430 have been specially developed as slow-running grinders for applications in the injection-molding sector.
The material to be granulated is fed via a sound-absorbing feed hopper that is available in a range of variants to suit the application.
The slow-speed granulators of this range are mounted on either low or high level baseframes, depending on application, and with suction trough/ bag fill chute to suit. With these numerous options, the slow speed granulators can be tailored to an extremely wide range of applications.
In addition to the advantages common to all slow-running grinders such as low noise characteristics and near dust-free product, GSL 180/120 to GSL 180/430 stand out due to their special knife, rotor, ‘quick-snap’ opening and good accessibility features.
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The Rapid 2660 and 2690 in-line granulators are dedicated to the direct recycling of waste from thermoformed plastic packaging material. They cut to pieces whole foil, skeletal foil and partially punched foil into high-quality regrind at up to 500 kg/h.
The granulator's fully integrated Roll Feed System - 900 mm wide - draws in continuous sheets of waste directly from the thermoforming machine. Foil infeed is auto-matically synchronized to match the thermoforming speed.
The diameter of the rotor assembly is 260 mm. Motor sizes of 5.5, 7.5 and 11 kW are available. Highly effective soundproofed encapsulation cuts noise significantly.
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Cumberland's A Series 1000X granulator runs quietly and are extremely versatile, they can be used with robot feed, conveyor feed or hand feed applications. All models provide excellent quality regrind with the added advantage of reduced maintenance costs. The standard design includes integrated rotating end discs for low-heat granulation and reduced frictional wear. Cumberland offers a wide choice of evacuation systems to meet every production requirement. The A Series 1000X granulator unique machined, bolted and doweled construction ensures strength and durability. Integrated rotating end discs provide for low-heat granulation for heat-sensitive materials. Double-sealed bearings are lubricated for life.
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The MAS Series (MAS1 to MAS4) has been developed specifically for the in-line recycling of soft to medium hard plastics.
- The very compact design allows MAS granulators to be used directly beside the injection molding machine.
- The granulators can be easily adjusted to suit the individual application.
- Special hopper design for tangential feeding
- High quality regrind due to low rotor speed (200 rpm)
- Fastest change of knives without using pre-adjustment gauge (MAS1, MAS3)
- Standard pre-adjustment gauge for fast and easy change of knives (MAS2, MAS4)
- Moving and fixed knives can be sharpened
- Patented tensing clamps of the rotor knives ensure fast and safe change of knives
- Pre-equipped with electrical cabinet to receive all electrical options later on
- Regrind collection bin allows manual emptying or vacuum evacuation
- The hopper and regrind evacuation bin, which are in contact with the regrind materials, are made from stainless steel (standard).
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Features:
- For further processing of pre-broken EPS waste
- Opposite moving (rotating) rotors
- An almost dust-free breakdown of EPS waste is achieved through a lower rotation per minute
- Pellet size can be determined by using different sieve sizes
- Reduces waste dumpage costs by reducing waste leakage from the machine
- Solid machine frame for mounting the motors and rotors
- Easy accessability to sieve area for cleaning and sieve changing
- The dust-free recycled material can be directly led to the mixing and dosing station for further processing
- Two suction channels for quick and easy transport of the recycled material
Options
- Silo with minimum and maximum fill level indicators
- Can be combined with the vertical DV 1450 Pre-Breaker
- Can be used with various funnel sizes
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Granulators – the ideal technology for the concept of several machines in a line or for use as a single machine – especially for plants for effective recovery of reusable waste. The efficient gate shears principle guarantees the defined size reduction of various materials in a single pass. Tires, cables or electronic scrap (WEEE), aluminium, shredder light fraction (SLF), oil filters, etc.
Rotor and stator are equipped with high quality solid knives. The material is cleanly sheared off between rotor and stator – a defined granulate is formed by the perforated sieves mounted below the rotor. The highly efficient gate shears principle works with very small cutting gaps – a precondition for optimal performances and best separation of materials.
Different variants of the equipment for the gate shears principle allow the preparation of a variety of different granulates, depending on the material. Owing to their solid construction, the granulators from ERDWICH have extremely long service lives.
Quality makes the point.
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Material Flow / Municipal Solid Waste
Example of grab feeding of the Heavy Pre-Granulator
Example of output from the Heavy Pre-Granulator
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Heavy Rasper - Granulation
For size reduction into rubber chips
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It adopts imported high-quality tool-steel, it is especially durable. The installation of the blade can be adjusted, and can be sharpened again and again. Its use life is very long.
The rotary blade stand is a step design to make cutting force resolve and increase the cutting force times.
The material of the moving cutting knife stand is T7A high-quality tool steel. Its hardness and softness is reasonable. It is not easily broken or worn; it adopts high-strength steel screw (8.8 grades) to fix it. The structure is firm and durable.
The main body is Q235A thick-wall, high-quality steel to avoid that the machine is used for a long time and affect its mechanical performance.
The axle core of the machine is fished process once to ensure concentric circle and verticality error is not larger than 0.05mm. Each part has reference hole. Twice rough fish and fine finishing are carried out. The part has strong changeability and high precision.
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ALPINE Granulators
Hosokawa Alpine supplies complete granulator systems for thermoplastic size reduction solutions and special know-how for in-house recycling of plastic films such as BOPP, BOPET and BOPA as well as recycling plants for rubber and cable scrap.
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Cumberland's Heavy-Duty Auger slant chamber design provides tangential feed from 3 plate molds, robots/sprue pickers, or parts separators. A full range of options are available to meet a variety of scrap recovery needs.
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STRANDS PELLETIZERS
Type E-12
Machines manufactured to suit the customer's needs, for very small capacities up to larger production ranges, and for special and difficult materials. Easy to use and clean, all parts in contact with the products to be granulated are made with stainless materials; the cutting rotors are made with multiple blades in order to give low noise and long life.
Machines can also be supplied with blades made by tungsten carbide or ceramics.
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SPECIAL APPLICATIONS GRANULATORS
- FOR IN LINE RECYCLING -
Type A2/S
Granulators for in line recycling for extrusion line scrap, edge trims, thermoformed sheets and films
Optional: 180x150 mm feeding mouth.
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