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General description : Impulse sealing machine for the contemporary sealing and coding of PE-AL/PE tubes
The impulse sealing machine TB 3 is a complete and innovative solution for the contemporary sealing and coding of plastic tubes.
Semi-automatic, operated by electromagnets, user friendly and compact table-top machine.
It can seal tubes of different lenghts, form 100 mm to 230 mm. It is supplied with an innovative temperature control system, which steady monitors, cycle after cycle, the real wire temperature, measuring the changes of the resistivity according to the modification of the temperature.
Complete with a punches code system. During the sealing phase the machine engraves on the seal an alphanumeric code of max 10 characters each tube.
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The power and benefits you need
2000X Series - Totally digital. Components and stand-alone systems; 15, 20, 30, and 40 kHz frequencies. Hand-held models and OEM components.
2000X Systems are available in 20, 30, and 40 kHz. The power supplies have increased power output for all frequencies: 20 kHz units are rated at 1250, 2500, and 4000 Watts 30 kHz is available in 750 and 1500 Watts; and 40 kHz are available in 400 and 800 Watts. Four levels of control are available.
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Dukane's next generation of technologically advanced ultrasonic welders for plastics assembly are available in 15, 20, 30, 40, 50 and 70 kHz frequencies. These components are available as single units or standalone assembly systems, or they may be integrated into automated machinery.
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Sonobond Plastic Bonders Offer Unique Advantages:
Rectangular support columns for deflection-free operation
Leveling plate for frustration-free set-ups without shims
Built-in "T" slot and toe clamps for secure fixture holding
Repeatable and uniform bonding over entire weld area
Easy integration into assembly lines
Quick-change converter/booster/horn for easy maintenance
Precision downstop and Vernier scale for superior control
Widest selection of 20, 35, and 70 kHz units available anywhere!
Standard or microprocessor-controlled power supplies that can be attached or mounted separately!
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Ultrasonics with its Omega III range of welding machines using the very latest digital generators, quality monitoring controls and its very own Windows based software control, MecaWin. MECASONIC is presently using this latest technology to open more and more opportunities in various fields of plastic hole punching and food cutting solutions.
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Ultraseal® ST-40HS Plastic Tube Sealers
The ST-40HS is an advanced ultrasonic tube sealing system that uses ultrasonic energy to scrub through stringers and contaminants to produce a hermetic seal on most tube materials, including laminates.
A variety of seal patterns are available with date coding easily accomplished at the time of closure.
Some of the major benefits of our ST-40HS are:
Simple installation: The ST-40's compact design is easily installed on all types of filling machines.
Reducing rejects improves productivity: The ultrasonic sealing process seals through product contamination and cuts rejects to less than 1%.
Superior cosmetic appearance: The ultrasonic process eliminates flash and 'ears' often associated with other methods.
Fast: Depending on tube size and material, the ST-40HS operates at rates of up to 80 tubes per minute.
Quick changeover: Versatile tooling requires no changes from tube style to tube style.
Quick start-up: The ultrasonic process requires no warm up time and allows immediate start-up at the beginning of a shift.
Low operating costs: The ultrasonic process is energy efficient. It only uses power when sealing, and does not have to maintain tool temperature.
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The servopneumatically controlled ultrasonic welding machines of the Dynamic Series have integrated speed and force control. In order to give maximum welding strength to the multiphase structure of semicrystalline polymers, Dynamic Series machines are also equipped with force profiling whereby plastification during the welding process can be adjusted. This guarantees maximum precision and thus perfect welding results.
- Calibration feature
- Highest repeatability with process optimized force profiling
- Suitable for validation
- Can be housed in sound enclosures SSK and is suitable for integration into special purpose machines
- High process reliability
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TAPEMAT
Unbelievable but true: the new TAPEMAT manages a top speed
of up to 20 m/min. It is thereby the fastest tape welding machine
in the world.
Features:
- High welding speed
- Process-optimized nozzle
- Maintenance-free, brushless blower
- Intuitive operation and simple handling
- Easy to exchange counter-pressure roller
- Constant tape tension due to an innovative unrolling device
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For efficient hot-air welding of industrial fabrics the UNIPLAN E is ideal. A guide roller keeps the tool precisely on course. Its digital display shows set and actual values of temperature and welding speed. The heating is electronically controlled.
• Small, light and handy
• Digital display
• Steplessly controlled air flow
• Automatic start
• High welding speed
• Wrinkle-free welding
• Integrated lifting mechanism
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Used in industries of Plasturgie, the Car, Packaging and the Textile, the LIXEA welder series BA welding with ultrasounds of static use of type is proposed to carry out presses.
It makes it possible to carry out weldings of variable geometry, and this on thermofusible materials thickness being able to reach several Misters.
The principle consists in carrying out the action of welding on a against-tool proposed with plane geometry or relief to accentuate the action of welding and to carry out a particular design of welding
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The automatic welding machine FORPLAST-P is the powerful device for welding truck tarpaulins, tents and awning materials. It produces optionally 20 mm, 30 mm, 40 mm or 45 mm wide overlap welds and may also be supplied as or converted into an automatic tape-welding machine at customer request.
The heat output of up to 4000 W 230 V AC can be electronically adjusted to temperatures between 20 and 700 °C for an individual adjustment to different materials.
The welding machine starts automatically after the weld head has been swivelled in.
An additional cold stage permits the fan to cool down once work is completed, without having to adjust the previously selected temperature.
In addition, the infinitely variable speed adjustment from 0 to 19 m/minute makes for an optimum welding result. Furthermore, the automatic welding machine’s three-point support ensures a reliable pressure on the tarpaulin.
Welding performance:
Tarpaulin materials: 6 to 8 m/min.
Belt webbing: 3 to 4 m/min.
Thread-reinforced plastic sheeting: 10 to 12 m/min.
Accessories:
The hem welding kit for the FORPLAST-P automatic welding machines allows the simple and easy production of hems in the tarpaulin and advertising banner industry.
The kit can be used for both 20mm and 30mm hems and can be simply attached to the FORPLAST-P automatic welding machine. Customers who already have a FORPLAST-P model can upgrade their machine without any problem.
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Microprocessor-controlled high-performance tool for overlap welding of industrial fabrics with hot air
• High welding speed
• User-friendly
• Digital display of set and actual values of welding speed, temperature and air flow
• No corrective action required thanks to the new guide roller
• Steplessly controlled air flow
• Wrinkle-free welding
• Automatic start
• Integrated liftig mechanism
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A special mask welding system with supreme precision.
NOVOLAS TM MICRO welds fine structures as narrow as 100 µm. Any imaginable shape can be welded with a positioning accuracy down to 2 µm. Masks can be exchanged with ease, allowing for high flexibility. NOVOLAS TM MICRO can be operated as a manual workstation or integrated for mass production.
• An intelligent adjustment system guarantees high
welding precision
• Simple parameterization and visualization with the graphical
user interface
• Seated operation and easy handling
• Novolas TM Micro is configured for clean room applications
• Masks are produced via photo lithography according to
customer specifications
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Linear Vibration Systems
Linear Vibration Welding Technology
Ultra Hy-Line Vibration Welders
Hy-Line Vibration Welders
Ultra Hy-Line Vibration Welder Controls
L-Series Vibration Welder
Mini II Vibration Welder
Mini II Ergo Ergonomic Vibration Welder
Large Part Vibration Welding
Branson Ultrasonics Corporation has introduced the new M-Series linear vibration welders. The M Series includes high-power linear vibration welders, employing the company's new two phase digital drive. This drive technology enables higher power to be delivered to the parts to be welded.
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ZMT 2
Modular welding units, in order to weld thermoplastic jointing parts with surface parts, economically.
· Welding methods: Friction welding
· welding method: linear and circular letter
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The FORPLAST-B automatic welding machine is a very powerful device for applying 50 mm tapes.
The automatic hot air machine offers a heat output of 4000 W 230 V AC, which is electronically infinitely variable up to 700 °C.
The travelling unit is equipped with a strong motor and heavy casing ensuring an efficient drive and strong pressure. The device starts automatically after the weld head has been swivelled in.
In addition, the machine casing is mounted on a three-point support, which is able to compensate any slight unevenness of the welding pad.
The speed is infinitely variable so that it can be matched to the different types of materials.
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LZM 2
Linear and circular letter welding machine in a machine
Advantage with 2D-3D technical-divide,
correct /optimale welding method select
The machines is in a few minutes changed over
of linear on circular letter and in reverse.
Technology of characteristics:
- Flexible by 2 different process in one
- Cost advantage of 2 processes at the price of a machine
- Laid out for continuous operation 3 layers
- Way welding with way position input
- Alternatively adding diagram way - time
- Tool changes - accessories
- Process data output
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Special Solutions
Wegener Innovation to Suit Your Individual Needs
We develpo and design machines especially for your application, to help you to become more competitive in the market segments. We offer individual solutions, even for the most difficult welding tasks.
Talk to us, and you will be impressed by our decades of experience in machine construction and welding technology.
Our welding technology covers a wide range of market sectors, including air-conditioning and ventilation systems, the packaging industry, waste water treatment systemms, piping related applications, liquid storage and chemical processing equipment, just to name a few.
While their applications are numerous, most of the structures and semi-finished products welded with butt welding technology have one thing in common: they are welded using a Wegener machine.
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Spin welding technology, with the extremely impressive MCRI range of electrical motor machines, with such power and control it is expanding the field of application opportunities all the time.
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Versatile: the head can mount clamps for traditional and special components, paste or resin batchers or specific working systems.
Fast: the multiple 4 tool head can load the components in sequence (transfer time saved).
Qualitative: thanks to the precision, repeatability and insertion control.
Low costs: combination of assembly functions for non-standard components and the performance of accessory operations (ex. fluid batching) make NEOPLACE an optimal investment.
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3/4 axes machining center for LASER welding of mechanical components of small-mid size.
The open-connection system of the installation allows to use LASER Nd : YAG CW impulse, CO2, Disk or Diode direct or fiber delivered, with fixed optics (up to 3 together) or galvanometric technology.
The high technical content, the ease of use, versatility, large range of use make of it a revolutionary, unique means for technological welding.
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Laser transmission welding belongs to the established processes in mass production today. It allows, plastic parts to be welded without creating any debris or shocks. In general, small and larger, soft and flexible joining parts can be processed, from micro-parts used in high-tech applications to mass production.
* Laser welding machines working with the quasi-simultanous and contour welding techniques.
* Complete automated welding lines including parts management by feeding systems, handling solutions.
* Machine concepts in all variations, e.g. rotary table or linear transfer design.
* Robots can be integrated depending on application.
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With almost unlimited possibilities of material selection and design, friction welding offers a wide range of applications for industrial mass production within the automotive industry, electrical and packing industry as well as in the “white goods” sector.
* Friction welding machines with linear vibration or rotation. For both infrared pre-heating can be integrated.
* Complete automated welding lines including parts management by feeding systems, handling solutions.
* Machine concepts in all variations, e.g. rotary table or linear transfer design.
* Robots can be integrated depending on application.
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Specialised high frequency welder Signa Duo Max for blood bags production. It can also be used in other industrial branches. Thanks to the high-tech solutions You can obtain top quality products.
Signa Duo Max has two working tables on one side which are driven by gear chain transmission. Thanks to that solution there is only one operator to control the whole welding process.
+ medical and healthcare
car industry
packing
stationery & decorating industry
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Butt to butt ultrasonic web splicing
1 or 2 steps splicing operations, depending on requirement (cutting / ironing) :
- Ultrasonic cutting operation
- Possibility to iron a hot spliced joint to flatten and reinforce the joint
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Its futuristic design ist not only pleasing to the eye: The new WELDPLAST S2 lies well in the hand and becomes an indispenable partner. In spit of its small sitze, the compact device produces up to 2.5 kg extrudate per hour.
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Hand extruders supplied from an external air source are the extruder technology of choice for shop welding applications. They are smaller and also lighter than their autoair counterparts.
Lighter and smaller than autoair extruders
Ideal for shop welding applications
Motor specifically developed for harsh service conditions
Cost-effective alternative to brushless drive
Fewer wear parts
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Autoair hand extruders are used in shop and field welding applications. An on-board hot air blower obviates the need for external air supply.
No additional air supply units needed
Ease of operation
Ideal for field welding applications
Motor specifically developed for harsh service conditions
Cost-effective alternative to brushless drive
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WELDPLAST S2 PVC
A screw specially designed for PVC was developed as the centrepiece of the new hand extruder. With this and the other countless technical advances, the WELDPLAST S2 PVC is a device which is convincing in every situation.
- Multifunctional display
- Double sided, twist free wire intake
- Freely adjustable swivel-mounted handgrip
- Ergonomic construction
- Maintenance-free blower
- Low-noise, high power transmission
- Extruder screw ideal for PVC
- Easily adjustable air duct for all welding positions
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Extrusion welding is carried out in wide variety of areas and is becoming evermore demanding. Leister offers the right tool for all plastics applications in process equipment manufacture and civil engineering. The specialist obtains everything with us from a single source: Devices from 0.3 to 6.0 kilo per hour. Convince yourself.
• 360° rotatable welding shoe
• Easiest possible operation
• Optimal ergonomy and slimline construction
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