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The ideal assembly solution for medium, contoured, or complex thermoplastic parts. Designed for versatility and easy tooling changeover to accommodate a variety of parts. Typical applications include fuel tanks, reservoirs, taillight lenses, and vent ducts. The welder easily achieves hermetic seals, and finished part weld strength approaches that of the virgin material.
HHB1223P Horizontal Hot Plate Welder
Features
All-pneumatic operation
Unique Rack System coordinates tool platen motion
Single power air cylinder for reduced machine complexity
Two temperature zones standard - Field upgradeable to four zones
Touch screen interface with all digital timing
Controls mounted on space saving pendant arm
Fully adjustable hot plate carrier
Fully enclosed cabinet with exhaust fans
Interior work light
Separate pressure conrols for melt and seal
Vacuum part retention system
Specifications
Maximum heated platen size: 13" x 24" (330 x 610 mm)*
Maximum clamp force 1250 lbs. (5560N) |
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HH Series Horizontal Hot Plate Welders
HH-15 Hot Plate Welder
Branson's Model HH-15 hot plate welder (at right) combines versatility in a small footprint. The distinctive feature of this welder is its horizontal platen, which enables it to process parts that are not adaptable to standard vertical hot plate welders.
Models HH24S, HH24A, HH42A, and HH72A
Branson's HH-Series horizontal hot plate welders are complete assembly systems designed to weld parts up to 24" by 72" (610 by 1829 mm), or multiple smaller parts. (Note: the HH24S platen size is 24" by 19"/610 x 483 mm.)
HV Series Vertical Hot Plate Welder Model HV-15
Branson's HV-15 hot plate welder is designed to weld parts up to 15" by 12" (375 by 300 mm), or multiple smaller parts.
Model HV-15S Hot Plate Welder Uses Servo for Greater Control
Branson's HV-15S Hot Plate Welder is a complete plastics assembly system using a vertical heat platen, coupled with servo-driven holding fixtures, giving the user greater control over weld results than is possible with conventional mechanical stops. |
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The hot blade welding machine is suitable for thermoplastic material welding. Designed and manufactured using state-of-the-art technologies, the hot blade welder BASIC series is simple, reliable, solid and with an advantageous price. This bench-type welder, unique in its kind, is used for welding of small/medium sized parts, especially for smaller productions, where the tools cost play an important role. All the movements are carried out on tempered and ground bars, with sleeves with re-circulating balls. The welding cycle system is run by a microprocessor. The temperature is controlled digitally.
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Branson has two new Laser IRAM assembly systems - Models 200 and 300.
The IRAM 200 is a modular system that can be configured in multiple ways. The base machine includes a laser safe enclosure, PLC controls and operator interface, an integrated chiller for laser cooling, and one laser bank which generates 125 Watts of power at 808 nm or 100 Watts at 980 nm. Options include a smart actuator with force transducer and linear encoder for weld-by-distance functionality, wide beam scanning system with servo slide for welding large surface areas, and up to two additional laser banks providing for a total power of 375 Watts at 808 nm or 300 Watts at 980 nm.
The IRAM 300 operates at 600 Watts at 980 nm and features global intensity control, individual laser diode control, extensive data logging and system monitoring, light enclosure with pneumatic door and safety interlocks, water flow controls, switches, and temperature monitoring, laser active indicator, safety light curtain, and an interior work light.
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The Vibration Welder VSP 405 has been designed and manufactured, using the most modern technologies (CAD 3D / CNC).
Thank to these technologies, it is possible to weld thermoplastics items with complex shapes or, when it is not possible to weld the material itself with the conventional technologies (ultrasounds- hot plate ).
The vibration is circular. Unlike the existing common welders, the motion is got through the unbalancing of the shaft, that has a particular geometry. This is very important, as the customer can do the fixtures by himself.
The mechanical and electrical solutions allow to work in good conditions and with wide regulation possibilities, fitting the welder to the most various
welding problems.
The welder structure is very strong. The basement and the column are in painted steel. The motor that drives the central shaft is a Brushless type.
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Hot Air Welding Tools
The Leaders in the Compact Category
Discover our complete range of products for hot air welding. Choose from various welding tools, blowers, nozzles and accessories. Since 1958, Wegener has been the pioneer in hot air welding technology. We are dedicated to continuing development at highest quality standards.
Technical Advance in Detail:
- External or internal air supply
- Rotating hose connection
- Temperature control or regulation
- Ergonomic, comfortable, lightweight
- Welding nozzles for all possible applications |
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| Hot Plate machines with either contact or non contact technology and Infrared with its suitability for all types of profiled component weld faces. |
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This revolutionary system combines three types of technology: patented ROTOSONIC ultrasonic welding technology, patented LIQUID GLUE technology and HOT-AIR welding. These three systems, which can be installed on the machine either individually or together, ensure unbeatable versatility, enabling the machine to process a limitless range of different materials.
These include the following fabrics for outdoor use: PVC, synthetic fabrics, screen fabrics, micro-perforated fabrics, TNT and similar materials.
Technical Specifications
Triple combined welding head enabling the operator to switch extremely easily between the “LIQUID GLUE”, “AIR JET” and “ROTOSONIC” functions to change from acrylic or polyester fabrics to plastic simply pressing a button.
The patented “INTELLIGENT TORQUE” fabric transport system automatically pulls the fabric to its optimum tautness, adapting automatically to both changing working conditions and to the type of fabric chosen. It keeps the fabric within the binding devices with no need for additional conveyors, simplifying and speeding up positioning of the fabric the beginning of each cycle.
It minimizes the operator’s work for aligning the fabric while it is being processed, both for overlapping and for hemming.
Welding of acrylic fabric at up to 11m/min.
DModular sizes from 6 m to 18 m.
Storage of 50 manufacturing sequences.
Adjustable overlapping of seam, from a minimum of 20mm up to 26mm, 22mm with standard glue.
Hems from 20mm to 50mm on plastic material and from 35mm to 40mm on fabrics |
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| Vibration welding machinery and tooling, with a comprehensive range of weld platform sizes and innovative technology to assist with the control and visual presentation of the welding joint. |
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ANTHROPOMORPHIC ROBOT LASER WELDING SYSTEM
It requires the use of a laser delivered by fibre optics or of a diode laser operating directly assembled on the arm. This system is specific for 3D welding and for large areas, with typical self-teaching programming options which easily process large-size components of complex geometry. It offers the advantage of a wide workspace at a low cost and to be flexible and easily reconfigured for various profiles. The laser power available is 3 kW, on a work radius up to 1.8 m.
GALVANOMETRIC LASER WELDING SYSTEM
The system is specific for flat weld configurations. The software allows a direct import of a weld profile in the form of CAD file and, if the weld geometry can be optically accessed, there are no limits on the profile complexity. A typical working area is 250 mm x 250 mm. The adoption of a dynamic Z scanner allows 3D welding. Optimum power of the laser source (diode or Nd: YAG) is in the range of 100 W, in order to achieve a sufficient productivity.
GALVANOMETRIC LASER WELDING SYSTEM FOR THIN FILM
The use of CO 2 laser sources of power up to 500 W allows joining of polymeric films with scanning linear speeds of laser beam up to 500 m/min. This latest solution is particularly suitable for the packaging sector. |
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The last generation portable ultrasonic generator series ULC 400, has been designed and manufactured in order to weld pieces made of plastic material. This generator, totally digital, allows you to make all the adjustments that, until now, have only been available on superior class generators. The ULC 400 generators are provided with a back-lit display. The innovative programming is done with a rotating selector switch with confirmation button. All the setting operations are available with just one grip. The easy using, the available functions and the advantageous price make this generator unique in its kind.
Technical characteristics
Power 400 Watt
Frequency 20-36 kHz
Voltage 230 V 50 Hz
Amplitude adjustment 50-100 %
Time adjustment
Energy adjustment
Limit setting for quality control
Frequency control function
Piece-counter function
Overload circuit
Dimensions 250x180x80 mm.
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| This electrofusion machine is suitable for welding electrical couplers in Polyethylene (PE) from Ø 32 mm to Ø 315 mm, for low pressure conduits. |
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| This workshop/construction site welding machine is suitable for the socket fusion of pipes and fittings up to an O.D. of 125 mm, in accordance with the standards in force. |
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SW 200 and SW 200G Spin Welding Systems
With the Model SW200 (shown at left) and SW200-G Spin Welders, Branson offers a range of spin welding solutions.
Both SW200 series welders feature a precision servo-driven spin welding system with accurate control to within 1 degree. A free-standing operator interface allows for the following adjustments: revolutions per minute (RPM), revolutions per cycle (RPC), and hold time (HT). The controller also monitors RPMs, RPCs, and motor torque for quality control reporting. The SW200-G additionally incorporates an integral reduction gear which makes it capable of welding larger circular parts. Both models are easy to set up and operate, and are designed for use in manual, semi-automated, or fully-automated environments. |
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Dukane's new 40 kHz, 600 watt pistol grip hand probe is an ergonomically-friendly pistol grip made of soft rubber for a comfortable feel. The compact size of this light weight tool, weighing just under .46 Kg (1 lb.,) makes it ideally suited for assemblies that are difficult to reach or too large to be assembled by a press system.
The new hand probe utilizes Dukane’s exclusive patented solid mount technology using no 0-rings for minimal deflection. Use of rugged strain reliefs, switches and industrial connectors ensures reliable operation. The unit is also compatible with all Dukane power supplies and comes with an 8 foot shielded cable. Standard wrenches can be used for ease of tool changing. Another feature of Dukane’s new hand probe is a hook for counter balance mounting or hanging for operator ease of use.
Dukane hand probes are also useful for short production runs of components requiring spot welding, staking and inserting and offer the advantages of ultrasonic assembly for a low initial investment. |
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FCS 2
Rotationsschweißen, rotationssymetrische parts such as pipes, cover, plug can be welded by rotation around the own axle under printing one on the other, we stop extremely fast and angleexactly 10 Winkelminuten.
Thus we obtain strengtheningnesses, which were so far not possible.
Vibration-free and calm welding kinetics - Gundlage of highest quality.
Technology characteristics:
- Precision adding connections - to diameter 200mm
- Stepless performance adjustment for most diverse materials
- Digital angle positioning of arbitrary positions
- extremely exactly
- Printing profile price increase over the process time (3 printing profiles)
- Digital adding way or timing
- After high-speed positioning welding favors
homogeneous connections in the adding seam.
- Noiseless adding - over world fair work!
- Power measurement "inline"
- Force tension in spindle admission!
- Laid out for continuous operation 3 layers
- Way welding with way position input
- Alternatively adding diagram way - time
- Tool changes - accessories
- Process data output |
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The ZD4WA5 Traveling Head HF Welder has output power of 4kW, pneumatic press, automatic PLC steering control - electric motion system with electronically controlled movement counter controlling the length, traveled distance and weld cycle number.
The HF machine is moving along a table on special rails allowing for smooth motion and exact movement/distance control.
The machine is designed for medium size PVC products where cycle/spot or continuous line weld is required.
Generator
+ Power supply: 3 x 400V; 60Hz
+ Power installed: 6kVA
+ Output power: 4kW
+ Working frequency: 27,12 Mhz stabilized +/-0.06%
+ High-Q cavity generator (smooth regulation)
+ Ceramic-coated triode (7T85RB)
+ Fully programmable workweld cycle |
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High frequency welder
Model ZD 5000
High frequency welder 4-15kW is intended for sealing blister packages made of PVC and PET-G. With the use of a special tolling (welding-cutting electrode) very nice and durable seal of any shape and size can be done in just a few seconds. The RF welder is simple and easy to use.
It has programmable PLC and fast antiflash unit and it can be equipped with optional top heated platen. This type machines are working mostly in general packaging, medical equipment, office supply and promotional items industries.
+ easy product positioning and packing thanks to movable work table,
+ material welding and cutting enabled during a single cycle
+ ergonomic work station,
+ small overall dimensions.
+ simple and easy to operate
+ designed for various sealing/welding applications
+ fully CE compliant and RF shielded
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zgrzewarki, wykrawarki, formierki
hf welders, rf welders, roller die cutters
Stretch ceiling machines, Zemat TG
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Unique design semi-automated High Frequency welder for making clear plastic (PVC) tubing 50-400mm diameter with length up to 650mm. The machine is equipped with a special high grade welding electrode to achieve straight line seam without the need for additional trimming. Welder has also special patented “hold-curve” system which makes the welding operation easy and fast. The welding process can be done with electrode and cylinder installed either horizontally parallel or at the right angle.
The machine is made in two models with foot pedal positioning and fully pneumatic version. The RF welder has special shielding to protect the operator and it is fully CE certified. It has programmable PLC and fast, reliable antiflash unit.
+ special packaging for toys, Christmas ornaments, clothes, flowers,accessories,
+ home & office decorating industry
+ healthcare equipment
+ displays and advertising industry
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zgrzewarki, wykrawarki, formierki
hf welders, rf welders, roller die cutters
Stretch ceiling machines, Zemat TG
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High Frequency Welder for conveyor belts used with small and powdery materials, fruits, vegetables, bakery products, etc.
Machine with output power 6-30kW is used for welding leads, steps, side guards of conveyor belts. They are used mostly in food industry (fruit processing, bakeries), tobacco processing, cosmetics, furniture, mechanical work, agriculture, packaging, etc. The special flexible characteristics of PVC belts allows for usage in virtually all manufacturing processes of any industry.
Main features:
+ Electrode and table adjustment at 90 degrees in weld plane.
+ Energy efficient RF generator with smooth power regulation
+ Ergonomic working space
+ Semi-automated and manual
+ Possibility to use multiple number of electrode shapes and sizes
+ Infinite length of belt welding (in sections)
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zgrzewarki, wykrawarki, formierki
hf welders, rf welders, roller die cutters
Stretch ceiling machines, Zemat TG
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Foot Pedal Plastic Welding System
The basic machine in the large family of welders. The equipment is robustly constructed with a very positive steel head mounting slide formed with a double "V" mechanism designed for accuracy and long life. For seaming type work, a small tool mount is recommended, giving good visibility and access of the work area. Alternatively for other applications an appropriate large mount can be supplied, giving rigid support over a wide tool area. Facilities are also available to increase the throat space, where excess materials have to be positioned behind the tooling. Our offer for foot pedal welders ranges from 0.5kW to 4.0kW.
Main features:
+ Easy action through pedal / toggle to reduce operator fatigue
+ Energy efficient RF generator with smooth power regulation
+ Ergonomic working space
+ Semi-automated and manual steering
+ Possibility to use multiple number of electrodes shapes and sizes
+ Built in Arc sensor - ultra sensitive and fast action
+ Many options to enhance productivity
+ Fully shielded and CE certified
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zgrzewarki, wykrawarki, formierki
hf welders, rf welders, roller die cutters
Stretch ceiling machines, Zemat TG
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15kW rotary table welder with 4 work stations incorporates all necessary features to achieve fast, accurate and reliable RF welding over a broad range of products.
Additional operations such as print stations and pick and place robots can readily be incorporated where manufacturing schedules apply.
The unique mechanical design of the "C" frame press produces very high pressures for minimal air consumption. This is achieved with a very fast movement during the free fall giving way to a controlled build-up to maximum pressure during the weld cycle, thus giving ideal welding conditions.
The HF generator is of latest design based upon easily exchangeable printed circuit boards and a 24V control system. The ZDKP series is available with alternative generators e.g. 10kW, 12kW and 15kW as well as hydraulic drives (for down stroke pressure up to 10T), different platen sizes and rotary table configurations.
High power RF output and a custom mandrell style press for a versatile and reliable sealer for the various applications in following industries:
+ Automotive industry
+ Medical and health care
+ Packaging
+ Recreation
+ home & office decorating industry
+ displays and advertising industry |
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Special design RF welder to weld PVC film used for Stretched Ceiling applications. The machine is equipped in special high grade welding / cutting electrode to achieve straight line, almost invisible seam, during the foil welding operation.
With the use of unique (curve profiled) tooling the PVC film can be easily attached to a “harpoon” edging which allows for easy installation on the ceiling/wall with aluminum profiles or hangers.
Machine is made in two models:
- foot pedal positioning
- fully pneumatic version for ease of operation
It may be also used in other industries where linear welds are used.
The RF welder has special shielding to protect the operator and it’s fully CE certified. Our welder (if needed) can be equipped in additional work tables (of different sizes) allowing for easier welding larger or more complex in shape products.
The machine is very simple and easy to use. It has programmable PLC and fast, reliable antiflash unit.
+ home & office decorating industry
+ indoor architecture
+ outdoor equipment (tents, pontoons,swimming accessories)
+ billboards and advertising
+ protective clothing industry
Main features:
+ especially designed for Stretched Ceilings
+ high production output capacity (weld/cut)
+ specialized tooling for invisible weld and special edging
+ simple and easy to operate
+ designed for various welding applications
+ PVC and PU
+ ergonomic and durable
+ fully CE compliant and RF shielded
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zgrzewarki, wykrawarki, formierki
hf welders, rf welders, roller die cutters
Stretch ceiling machines, Zemat TG
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Model ZD8W
7,5 kw HF welder intended for welding tarpaulins and other big size PVC foil products. A machine is equipped in special gear which enables doing long and rectilinear cut-off welds during one working cycle. Console with electrode that gradually welds fabric enables to get unlimited length of weld. Special function of program almost eliminates participation of personnel during welding process.
Machine has computer controlling of PLC welding process, fast antiflash system and barrier protection from radiation. This welder has big production efficiency and it is easy in use. Optionally it has special rotating welding axis that enables setting any edge of weld without need of moving all fabric.
+ truck equipment (Tarpaulins)
+ tourists equipment (tents,pontoons,mattress)
+ trading tents
+ billboards advertising |
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Traveling Head HF Welder
Model - ZD15PS
The Traveling Head HF welder is designed specifically for joining (welding) long pieces of heavy gauge and reinforced PVC material used in many industrial, architectural and advertising applications.
Our machines are recognized world wide for their exceptional quality and outstanding reliability. The compact nature of the ZD15PS machine will ensure that valuable manufacturing space is optimized to the maximum, providing excellent efficiency and simplicity of operation.
15kW efficient, stabilized and smooth regulated HF generator (27.12MHz) provides efficient power for all welding and joining jobs with linear welds of up to 1000mm and width of 30mm.
The frequency inverted drive ensures a precise and smooth travel movement along rails, allowing an optimum speed of 25 meters per minute.
Technical features:
+ Traveling welding head structure with integrated HF generator
+ Frequency inverted drive for smooth motion and precise start/stop
+ Length of table - according to customer needs (standard: 10-25m)
+ Maximum weld per 1 work cycle: 1000mm
+ Pneumatic electrode drive
+ Programmable PLC
+ Fully CE rated and RF shielded
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zgrzewarki, wykrawarki, formierki
hf welders, rf welders, roller die cutters
Stretch ceiling machines, Zemat TG
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RINCO ULTRASONICS AG offers handwelding- and cutting units for several application areas. The HW35-3 is suitable both for classical welding operations as for example the riveting, beading or spot welding and for the cutting of fabrics, nonwovens and films. Depending on the specific application the handgun HG35-1 ensures absolute user comfort. The hand cutting unit HC35-3 was built especially for textile applications and allows to cut and seal fabrics in one working process without fraying or carbonizing.
With its handunits in the 20kHz- and 70kHz-frequenca area RINCO's product range also allows cutting- and welding operations of smaller and bigger size. |
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The Ultraseal 20 Ultrasonic Metal Tube Sealer is a portable, heavy duty 20 kHz ultrasonic welder tooled to seal and cut off charge tubes used in refrigerators, air conditioners and capillary and bulb temperature sensors.
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