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Hot plate welding is beneficial to manufacturers seeking to join thermoplastic parts where both high-strength and hermetic seals are required, or where parts have complex geometries, such as irregular shape, or curved or internal walls. Several models of hot plate welders are available to accommodate parts up to 72" x 24" in size. Models are available with horizontal or vertical plates. This process is often employed to assemble batteries, fluid reservoirs, lighters, or other challenging plastics joining applications where cost-effective methods and strong seals are crucial.
HH Series Horizontal Hot Plate Welders
Branson's Model HH-15 hot plate welder (at right) combines versatility in a small footprint. The distinctive feature of this welder is its horizontal platen, which enables it to process parts that are not adaptable to standard vertical hot plate welders.
Branson's HH-Series horizontal hot plate welders are complete assembly systems designed to weld parts up to 24" by 72" (610 by 1829 mm), or multiple smaller parts. (Note: the HH24S platen size is 24" by 19"/610 x 483 mm.)
Branson's HV-15 vertical hot plate welder is designed to weld parts up to 15" by 12" (375 by 300 mm), or multiple smaller parts.
Branson's HV-15S Hot Plate Welder is a complete plastics assembly system using a vertical heat platen, coupled with servo-driven holding fixtures, giving the user greater control over weld results than is possible with conventional mechanical stops.
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The ideal assembly solution for medium, contoured, or complex thermoplastic parts. Designed for versatility and easy tooling changeover to accommodate a variety of parts. Typical applications include fuel tanks, reservoirs, taillight lenses, and vent ducts. The welder easily achieves hermetic seals, and finished part weld strength approaches that of the virgin material.
HHB1223P Horizontal Hot Plate Welder
Features
All-pneumatic operation
Unique Rack System coordinates tool platen motion
Single power air cylinder for reduced machine complexity
Two temperature zones standard - Field upgradeable to four zones
Touch screen interface with all digital timing
Controls mounted on space saving pendant arm
Fully adjustable hot plate carrier
Fully enclosed cabinet with exhaust fans
Interior work light
Separate pressure conrols for melt and seal
Vacuum part retention system
Specifications
Maximum heated platen size: 13" x 24" (330 x 610 mm)*
Maximum clamp force 1250 lbs. (5560N)
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Branson offers two standard models of Radiance controls: 3G and 3I. These units include DC laser power supplies, CANopen laser bank bus network, 6" LCD touch screen interface, and the ability to control a Branson 2000X Series actuator. The advanced controls include:
Time and distance welding modes (both collapse and absolute)
Force measurement
Process limits with alarms
Multiple preset memory
Graphing and weld history data
Multiple languages
The 3G is a compact bench-top controller. It is designed to interface with a single 2000X actuator and up to two Radiance laser banks capable of delivering up to 250 Watts of laser power. This unit is designed to be operated with an external chiller.
The 3I is a free-standing controller. It is designed to interface with a single 2000X actuator and up to four Radiance laser banks capable of delivering up to 500 Watts of laser power. This unit features an internal chiller for laser cooling.
IRAM 200 and 300
The IRAM 200 is a modular system that can be configured in multiple ways. The base machine includes a laser safe enclosure, PLC controls and operator interface, an integrated chiller for laser cooling, and one laser bank which generates 125 Watts of power at 808 nm or 100 Watts at 980 nm. Options include a smart actuator with force transducer and linear encoder for weld-by-distance functionality, wide beam scanning system with servo slide for welding large surface areas, and up to two additional laser banks providing for a total power of 375 Watts at 808 nm or 300 Watts at 980 nm.
The IRAM 300 operates at 600 Watts at 980 nm and features global intensity control, individual laser diode control, extensive data logging and system monitoring, light enclosure with pneumatic door and safety interlocks, water flow controls, switches, and temperature monitoring, laser active indicator, safety light curtain, and an interior work light.
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SW 200 and SW 200G Spin Welding Systems
With the Model SW200 (shown at left) and SW200-G Spin Welders, Branson offers a range of spin welding solutions.
Both SW200 series welders feature a precision servo-driven spin welding system with accurate control to within 1 degree. A free-standing operator interface allows for the following adjustments: revolutions per minute (RPM), revolutions per cycle (RPC), and hold time (HT). The controller also monitors RPMs, RPCs, and motor torque for quality control reporting. The SW200-G additionally incorporates an integral reduction gear which makes it capable of welding larger circular parts. Both models are easy to set up and operate, and are designed for use in manual, semi-automated, or fully-automated environments.
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Dual ServoWeld Spin Welder
Best-in-Class Standard Features:
* Large color touch screen with intuitive menu structure
* High precision servo spin drive with orientation accuracy of +/- 0.1
degree
* Servo vertical actuator with positioning accuracy +/- .03 mm
(+/-.001inch)
* Trigger by vertical position or spin torque
* Programmable welding methods include Weld by Time, Rotations, Collapse
Distance with orientation, Absolute Distance with orientation, Energy and
peak Torque.
* Post weld features include Hold by Time, Hold by Collapse Distance, Hold
to a Fixed Position, and Hold in Constant Thrust.
* Up to 11 independent programmable upper and lower part limits allow for
advance process control
* Motorized mechanical stop
* Password protection of setup parameters
* On board storage of 8 part setups
* Weld data output to PC via RS-232
* Extra-rigid rectangular tube column with negligible deflection
* Up to 127mm (5 inch) stroke for greater versatility and easier part load
and unload
* Optical cycle activation switches to reduce operator fatigue
* Integrated design eliminates cables and makes installation more compact
* Automation connector for interfacing with custom machinery
* CE and NAFTA certification
Options:
* Spin tool vacuum system for ease of load.
* Available “less base” or “less base and column” for incorporation into
automation
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The Spin Welder SWP 06 has been designed and manufactured using state-of-the-art technologies (CAD, CNC).
With this technology it is possible to weld parts made of most thermoplastic materials, having circular shapes.
For spin welding technology, the heat necessary for the fusion of the parts is being produced by a rotating motion combined with thrust pressure.
The motor driving the rotating spindle is a brushless type. The motion of the transducer holder head is achieved with a pneumatic system run by a proportional valve, and on high precision prismatic guides.
One of the most important features of this welder is certainly the cycle control system totally run by a MICROPROCESSOR.
It is possible to weld with time mode, torsion mode or even with distance mode. In this case, the welding height is controlled by encoder with centesimal resolution.
It is very important that the rotating spindle can stop in a precise angular position with an error of +/- 1 degree. Using this feature we can weld parts having a geometric shape with reference angle.
For every cycle phase, descent, welding and solidification, it is possible to program different thrust pressures. With this microprocessor you can store 10 different welding programs.
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Linear vibration welders require no additional materials and provide energy efficient operation with permanent assembly and hermetic sealing. Other advantages include large part capability, internal joints, immediate handling, high production rates and entrapment of other parts. The machine can handle painted and mold release parts.
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Thanks to the circular vibration technology it is possible to weld pieces of thermoplastic material with complex shapes or, when it is not possible to weld the material itself with the conventional technologies (ultrasounds- hot plate ).
The vibration welder VSP409 has been designed and manufactured using the most updated technologies. The vibration is circular. Contrarily to the existing common welders, the motion is got through the unbalancing of the shaft, that has a particular geometry. This is very important, as the customer can do the fixtures by himself. The mechanical and electrical solutions allow
to work in good conditions and with a wide of regulation possibilities, fitting the welder to the most different welding problems. The welder structure is very strong. The basement and the column are in painted steel. The motor that drives the central shaft, is a Brushless type with the innovative electronic placement set.
The movement of the hold-transducer head is pneumatic, controlled by a proportional valve and it takes place on high precision prismatic guides and
with important mechanical characteristics .
One of the most important feature of this welder is certainly the cycle control system completely run by a microprocessor.
It is possible to weld with time mode or with quote mode function controlled by an encoder with centesimal resolution.
In every phase of the cycle, head down, welding and compression, it is possible to set different thrust pressures.
The microprocessor allows to save 10 welding programs.
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High-performance and efficient welding of dump sheets, pond sheets and heavy tarpaulins.
Furthermore, the equipment can be used in the automobile industry for the hardening of filling compound and for the activation of plastic components.
The heat output of 3000 W 230 V can be adjusted seamlessly from room temperature to 700 °C. The equipment is fitted with a new and very reliable electronic temperature control and perfect overlap welding is possible in conjunction with the 40 mm sheet die.
Moreover, the equipment is easy to service thanks to a new motor generation with considerably increased carbon service lives of more than 1,500 hours. The collector carbons are also equipped with a disconnection organ, which prevents damage to the motor after the carbon brushes have been worn down. The collector carbons can be changed several times. Carbons can be easily changed from the outside without the need to open up the equipment.
Despite its robustness and efficiency, the Hot-Air S is lightweight equipment weighing 1400 g with a 3 m lead. The device is therefore a modern tool which industrial firms like using.
Extensive accessories top off the use of the HOT-AIR S for welding heavy sheets and tarpaulins.
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The hot-air welding equipment Quick-S-Electronic stands out for its unique ergonomic handle. Thanks to its ergonomics and light weight the user can handle the equipment professionally and effortlessly.
The equipment has a heat output of 1500 Watts 230 V and a constant and completely reliable electronic control for temperatures up to 700 °C.
Moreover, the equipment is easy to service thanks to a new motor generation with considerably increased carbon service lives of more than 1,500 hours. The collector carbons are also equipped with a disconnection organ, which prevents damage to the motor after the carbon brushes have been worn down. The collector carbons can be changed several times. Carbons can be easily changed from the outside without the need to open up the equipment.
The air-cooled heating element pipe is suitable for various different shapes of nozzle.
The all-round equipment for the welding all thermoplastics, technical textiles, tarpaulin sheets, pond sheeting, roof sheeting and swimming pool construction sheeting.
For the repair of car tarpaulin and tents, welding of PVC floor coverings and linoleum
For the processing of all thermoplastic hard materials in plastic treatment and container construction
Shrinking of packaging film and shaped parts
Separating and merging of synthetic threads and fabrics
Sterilising of packaging materials
Plastic deflashing and polishing of plastic surfaces
For use in electromechanical work
Shrinking of heat shrink tubing, packaging film
Heating for deforming thermoplastic semi-finished products
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The hot-air blower Grand S-Electronic is used anywhere hot air flows, is required for warming up, heating, deforming, shrinking and activating.
The choice of heat output of either 3000 W or 3400 W 230 V can be seamlessly adjusted from room temperature to 700 °C. The device is fitted with a new and very reliable electronic temperature control. The air output is, depending on nozzle, 450 litres/min.
The air flow can be changed by various plug-on nozzles, meaning that various uses are possible.
The hot air blower Grand S-Electronic stands out for its unique ergonomic handle. Thanks to its ergonomics and light weight the user can handle the equipment professionally and effortlessly.
Moreover, the equipment is easy to service thanks to a new motor generation with considerably increased carbon service lives of more than 1,500 hours. The collector carbons are also equipped with a disconnection organ, which prevents damage to the motor after the carbon brushes have been worn down. The collector carbons can be changed several times. Carbons can be easily changed from the outside without the need to open up the equipment.
With its 1400 g weight and 3 m lead the Grand S-Electronic is light, meaning it can be used purely as hand equipment and for installation into various machines.
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FCS 2
Rotationsschweißen, rotationssymetrische parts such as pipes, cover, plug can be welded by rotation around the own axle under printing one on the other, we stop extremely fast and angleexactly 10 Winkelminuten.
Thus we obtain strengtheningnesses, which were so far not possible.
Vibration-free and calm welding kinetics - Gundlage of highest quality.
Technology characteristics:
- Precision adding connections - to diameter 200mm
- Stepless performance adjustment for most diverse materials
- Digital angle positioning of arbitrary positions
- extremely exactly
- Printing profile price increase over the process time (3 printing profiles)
- Digital adding way or timing
- After high-speed positioning welding favors
homogeneous connections in the adding seam.
- Noiseless adding - over world fair work!
- Power measurement "inline"
- Force tension in spindle admission!
- Laid out for continuous operation 3 layers
- Way welding with way position input
- Alternatively adding diagram way - time
- Tool changes - accessories
- Process data output
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Hot Air Welding Tools
The Leaders in the Compact Category
Discover our complete range of products for hot air welding. Choose from various welding tools, blowers, nozzles and accessories. Since 1958, Wegener has been the pioneer in hot air welding technology. We are dedicated to continuing development at highest quality standards.
Technical Advance in Detail:
- External or internal air supply
- Rotating hose connection
- Temperature control or regulation
- Ergonomic, comfortable, lightweight
- Welding nozzles for all possible applications
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Hot Plate machines with either contact or non contact technology and Infrared with its suitability for all types of profiled component weld faces.
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A1
AUTOMATIC SINGLE HEAD WELDING MACHINE
Automatic single head welding machine LISI A1 with variable angle from 30° to 180°. Complete with frame support and head protection. Register seam limiting device from 2 to 0,2 mm. Removable heated cutters with automatic regulation of the temperature by digital thermoregulator. Possibility to modificate the material burn-out from 5 to 6 mm by the simply replacement of the positioner. High safety low pressure clampings controlled by a pressure switch. Automatic control of the welding plate temperature by a digital thermoregulator and automatic control of the fusion time by single timers.
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Simple machine operation in the hotplate process goes hand-in-hand with the highest quality and economy requirements. A particular strength of the process is in the joining of more than 2 components (our record: 34 parts for one fuel tank).
* Hot Plate welding machines with contact heating and non-contact heating by means of infrared and gas-convection.
* Complete automated welding lines including parts management by feeding systems, handling solutions.
* Machine concepts in all variations, e.g. rotary table or linear transfer design.
* Robots can be integrated depending on application.
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Vibration welding machinery and tooling, with a comprehensive range of weld platform sizes and innovative technology to assist with the control and visual presentation of the welding joint.
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Single head welding machine SM-1 :
Automatic welding machine without heated Surface knives for Weld seam restriction 0,8 mm.
Length clamping unit guiding case, therefore to reach welding tolerances.
Quick and easy possibility of change to Angles 30° until 180°.
Easy changing of the welding foil Quick clamping ledge.
Easy cleaning of the welding mirror inService position.
Safety clamping cylinder with 2-step pneumaticSystem.
Height of profile max: 200mm
Width of profile max: 215mm on 90° welding.
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Fischer plastic welding engineering GmbH has the smallest hand welding set of the world developed which after the Zirkularschweissystem (similar to vibration) works.
Thus rectangular ones technical parts can be welded to wall elements or pipes on the building site or in production.
With 3 vacuum sow gladly the equipment takes up all forces, which are necessary for welding. The module weighs still approx. 12 kg which by a worker to the place which can be welded is lifted, vacuum start, already is the worker entlasstet and to weld, the equipment makes everything else for start within 5 seconds.
The equipment can be used into the building of cabs, Wagonbau, boat building, air and Rauffahrtbau, even with welding on of sensors/owners/outlets at plastic pipelines is ideal it, since by the circular letter welding system the radius of the pipe does not play the role as with the Rotationsschweissen.
We look for users and distributers of this innovation in the friction welding engineering.
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The ZD6WA5 Traveling Head HF Welder has output power of 6kW, pneumatic press, automatic PLC steering control - electric motion system with electronically controlled movement counter controlling the length, traveled distance and weld cycle number.
The HF machine is moving along a table on special rails allowing for smooth motion and exact movement/distance control.
The machine is designed for medium size PVC products where cycle/spot or continuous line weld is required.
Generator
+ Power supply: 3 x 400V; 60Hz
+ Power installed: 9kVA
+ Output power: 6kW
+ Working frequency: 27,12 Mhz stabilized +/-0.06%
+ High-Q cavity generator (smooth regulation)
+ Ceramic-coated triode (7T69R)
+ Fully programmable workweld cycle
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15kW rotary table welder with 4 work stations incorporates all necessary features to achieve fast, accurate and reliable RF welding over a broad range of products.
Additional operations such as print stations and pick and place robots can readily be incorporated where manufacturing schedules apply.
The unique mechanical design of the "C" frame press produces very high pressures for minimal air consumption. This is achieved with a very fast movement during the free fall giving way to a controlled build-up to maximum pressure during the weld cycle, thus giving ideal welding conditions.
The HF generator is of latest design based upon easily exchangeable printed circuit boards and a 24V control system. The ZDKP series is available with alternative generators e.g. 10kW, 12kW and 15kW as well as hydraulic drives (for down stroke pressure up to 10T), different platen sizes and rotary table configurations.
High power RF output and a custom mandrell style press for a versatile and reliable sealer for the various applications in following industries:
+ Automotive industry
+ Medical and health care
+ Packaging
+ Recreation
+ home & office decorating industry
+ displays and advertising industry
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Special design RF welder to weld PVC film used for Stretched Ceiling applications. The machine is equipped in special high grade welding / cutting electrode to achieve straight line, almost invisible seam, during the foil welding operation.
With the use of unique (curve profiled) tooling the PVC film can be easily attached to a “harpoon” edging which allows for easy installation on the ceiling/wall with aluminum profiles or hangers.
Machine is made in two models:
- foot pedal positioning
- fully pneumatic version for ease of operation
It may be also used in other industries where linear welds are used.
The RF welder has special shielding to protect the operator and it’s fully CE certified. Our welder (if needed) can be equipped in additional work tables (of different sizes) allowing for easier welding larger or more complex in shape products.
The machine is very simple and easy to use. It has programmable PLC and fast, reliable antiflash unit.
+ home & office decorating industry
+ indoor architecture
+ outdoor equipment (tents, pontoons,swimming accessories)
+ billboards and advertising
+ protective clothing industry
Main features:
+ especially designed for Stretched Ceilings
+ high production output capacity (weld/cut)
+ specialized tooling for invisible weld and special edging
+ simple and easy to operate
+ designed for various welding applications
+ PVC and PU
+ ergonomic and durable
+ fully CE compliant and RF shielded
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zgrzewarki, wykrawarki, formierki
hf welders, rf welders, roller die cutters
Stretch ceiling machines, Zemat TG
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Traveling Head HF Welder
Model - ZDWA
High frequency welders ZDWA type are intended for welding tarpaulins, tents advertisment billboards and other big size PVC foil products. Our welders with power outputs 8 – 30kW provide advanced technological features for optimizing productivity and manufacturing quality.
Efficient, stabilized and smooth regulated HF generator (27.12MHz) provides efficient power for all welding and joining jobs with linear welds of up to 1000mm and width of 30mm.
The frequency inverted drive ensures a precise and smooth travel movement along rails, allowing an optimum speed of 25 meters per minute.
Technical features:
+ Traveling welding head structure with integrated HF generator
+ Frequency inverted drive for smooth motion and precise start/stop
+ Length of table - according to customer needs (standard: 10-25m)
+ Maximum weld per 1 work cycle: 1000mm
+ Pneumatic electrode drive
+ Programmable PLC
+ Fully CE rated and RF shielded
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Building site and workshop machines for socket fusion of pipes and fittings in accordance with the standards in force. The welding machines is available in two versions, depending on the type of sockets & spigots supplied: for type A and B
Building site/workshop machine
Working range up to Ø 125 mm
Light and easy to transport
Device to select the welding depth
Four self centring clamp
Sliding trolley
Set of centering sockets and spigots
ON REQUEST (ACCESSORIES)
Timer
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Building - site welding machine designed for a variety of PE electrical sleeves for drainage ducts from Ø 32 mm to Ø 315 mm.
Electrofuson machine for low pressure conduits from Ø 32 to 160 mm
Low weight and small dimensions
Set of signaling LEDs
Display for reading welding data
Power timed self bilance respect to room temperature
Three types of connecting pins for different types of sleeves
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Welders machine Model ZIA 700 PR is intended for production of disposable car’s seat and wheels covers from PE film’s sleeve.This machine is adapted to work with overprinted film (measured by photocell) or no overprinted (measured by encoder).
Production process involved in rewinding assigned part of film and making welds and perforations, simultaneously making appropriate length incision in any part of bags/ liners. Prepared products are counted and wind onto a reel.
Machine may be used for production:
- wheel covers
- seat covers
- PE bags
- PE liners
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High frequency welder
Model ZD 5000
High frequency welder 4-15kW is intended for sealing blister packages made of PVC and PET-G. With the use of a special tolling (welding-cutting electrode) very nice and durable seal of any shape and size can be done in just a few seconds. The RF welder is simple and easy to use.
It has programmable PLC and fast antiflash unit and it can be equipped with optional top heated platen. This type machines are working mostly in general packaging, medical equipment, office supply and promotional items industries.
+ easy product positioning and packing thanks to movable work table,
+ material welding and cutting enabled during a single cycle
+ ergonomic work station,
+ small overall dimensions.
+ simple and easy to operate
+ designed for various sealing/welding applications
+ fully CE compliant and RF shielded
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zgrzewarki, wykrawarki, formierki
hf welders, rf welders, roller die cutters
Stretch ceiling machines, Zemat TG
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High Frequency Welder for conveyor belts used with small and powdery materials, fruits, vegetables, bakery products, etc.
Machine with output power 6-30kW is used for welding leads, steps, side guards of conveyor belts. They are used mostly in food industry (fruit processing, bakeries), tobacco processing, cosmetics, furniture, mechanical work, agriculture, packaging, etc. The special flexible characteristics of PVC belts allows for usage in virtually all manufacturing processes of any industry.
Main features:
+ Electrode and table adjustment at 90 degrees in weld plane.
+ Energy efficient RF generator with smooth power regulation
+ Ergonomic working space
+ Semi-automated and manual
+ Possibility to use multiple number of electrode shapes and sizes
+ Infinite length of belt welding (in sections)
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zgrzewarki, wykrawarki, formierki
hf welders, rf welders, roller die cutters
Stretch ceiling machines, Zemat TG
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Foot Pedal Plastic Welding System
The basic machine in the large family of welders. The equipment is robustly constructed with a very positive steel head mounting slide formed with a double "V" mechanism designed for accuracy and long life. For seaming type work, a small tool mount is recommended, giving good visibility and access of the work area. Alternatively for other applications an appropriate large mount can be supplied, giving rigid support over a wide tool area. Facilities are also available to increase the throat space, where excess materials have to be positioned behind the tooling. Our offer for foot pedal welders ranges from 0.5kW to 4.0kW.
Main features:
+ Easy action through pedal / toggle to reduce operator fatigue
+ Energy efficient RF generator with smooth power regulation
+ Ergonomic working space
+ Semi-automated and manual steering
+ Possibility to use multiple number of electrodes shapes and sizes
+ Built in Arc sensor - ultra sensitive and fast action
+ Many options to enhance productivity
+ Fully shielded and CE certified
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zgrzewarki, wykrawarki, formierki
hf welders, rf welders, roller die cutters
Stretch ceiling machines, Zemat TG
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Model ZD8W
High frequency welders ZDW type are intended for welding tarpaulins, tents advertisment billboards and other big size PVC foil products. Our welders with power outputs 8 – 30kW provide advanced technological features for optimizing productivity and manufacturing quality. Efficient, stabilized and smooth regulated HF generator (27.12MHz) provides efficient power for all welding and joining jobs with linear welds of up to 1000mm and width of 30mm.
Machine has computer controlling of PLC welding process, fast antiflash system and barrier protection from radiation. This welder has big production efficiency and it is easy in use. Optionally it has special rotating welding axis that enables setting any edge of weld without need of moving all fabric.
+ truck equipment (Tarpaulins)
+ tourists equipment (tents,pontoons,mattress)
+ trading tents
+ billboards advertising
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