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Air Cleaners / Housings
Donaldson recommends the use of our housings with RadialSeal%u2122 sealing technology for compressors. Our FPG style housings are ideal because they%u2019re reliable, durable, plastic and easy to service. Many air cleaners are stock product, but custom design support is also available.
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After compressing the air, the concentration of particles and moisture increases. This creates an abrasive mixture that can cause extensive damage.
Instruments and tools can malfunction, spray painting and breathing air can be rendered unusable, maintenance costs will increase and products will be spoiled.
The range of Atlas Copco's DD - PD - DDp and QD filters, when used in the correct combinations, will provide high quality air from 9 to 7200 l/s at nominal working conditions.
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HD High Pressure Filters
HD high pressure filter housings are designed for compressed air and gas applications up to 400 bar. Each housing can accommodate any of our standard range of filter elements for your specific need. Flow capacities from 30 to 720 m³/h nominal at 7 bar g are available. Modifications on request.
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A range extended for the air conditioning: AS2 - AS3 - AS5 complete Unit FRL, governor automatically-controlled, filters, membrane drier, pressurization progressive, gate valve. Flow from 150 to 10.500 possible Nl/min. Many accessories for all applications
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The equipment made by LTA Industrial Air Cleaning can be divided into four main categories.
Source extraction:
contaminated air is extracted right at the source and cleaned.
Group extraction:
contaminated air from a group of machines is collected and cleaned locally.
Central exhaustion:
air to be cleaned is collected by a duct system, cleaned in a central system, and exhausted.
Industrial room air cleaning:
when operating open machines or to meet strict regulations on air purity, building air cleaning can be used.
Further differentiation of the precipitation types is possible between electrostatic or solid media filtration.
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Radial Seal Air Filters
Unique design advantages not only improve strength and ease of service, but contaminant holding capacity and removal efficiency as well. These advantages make Baldwin Radial Seal air filters the best choice as the aftermarket replacements for popular applications.
The Baldwin Design
Every Baldwin air filter is designed to have an efficient balance of three important characteristics maximum efficiency, minimum initial restriction and cost-effective service life.
The primary components of a typical heavy-duty Radial Seal air filter are the seal, molded ends, inner and outer metal wrappers and the media. The metal wrappers protect the filter media and provide structural strength for the completed filter. With 73 percent of the surface area of all Baldwin metal wrappers open, minimal air flow restriction is attained.
The most important part of the air filter is the media. Baldwin ensures maximum strength and minimum restriction through its PermaPleat design. PermaPleat is a special embossing process, which creates built-in pleat spacing in the media. This adds extra stability and separation to prevent pleats bunching together from incoming air.
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The subminiature filters are ideal for a broad range of industrial, medical, and instrumentation applications. The disposable filters are designed to remove most particulate contaminants in compressed air systems. The filter media, a Dutch Weave 316 stainless steel screen, is available in 5, 25,43, and 73 microns. The maximum supply pressure is 125 PSI.
Three models are available: The F-950 Series Filter has barbs for 1/16” or 1/8” I.D. tubing. The F-960 Series Filter is encased in a 10-32 UNF male threaded housing with a barb for 1/16” or 1/8” I.D. tubing. The F-970 Series Filter has the largest effective filter area and is encased in a 10-32 UNF female threaded housing.
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Features:
- Integrated monitoring of the useful lifetime of the filter element to automatically indicate the optimal time of element change
- Easily readable, informative display
- Potential free contact for relaying a fault signal to a control centre
- Condensate discharge at the rear through elbow connector, ideal for installation close to a wall
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Compressed Air Filter
Sizes Available: Miniature Series 1/8", 1/4" NPT, Compact Series 1/4", 3/8", 1/2" NPT, Large Series 1", 1-1/2" NPT
General purpose filter removes water, dirt and dust from the air line.
Manual and Automatic drain types available. The automatic drain operates only when flow change occurs.
Bowl available in transparent polycarbonate or metal zinc die cast.
Filter Element size: Miniature: 5, 25, 100 micron, Compact: 5, 25, 50 micron, Large: 5, 50 micron
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As the world’s leading air treatment technology company, Ingersoll Rand set out to find a better way. The solution: re-defining compressor air filter performance and maintenance using proactive time-based element replacement. Ingersoll Rand’s next generation of compressed air filters features our new Element Replacement Indicator (ERI) –an illuminating approach to filter maintenance that yields real, measurable benefits for you, for your company and for our environment.
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Compressed air has many advantages in terms of safety, flexibility and economic use. However, more stringent requirements are continuously being made on the quality of compressed air Airpress compressed air filters are deliverable for many
applications, are easily maintained and are fitted with a differential pressure guage.
This allows easy evaluation of the filter quality and therefore the correct moment to replace the element. The compressed air filters are housed in an aluminium casing with a plastic coating. All filters are provided with an automatic condensate/oil valve, which can also be operated manually. The filters are designed for an operating pressure of 16 bar (Spare element = Item number/E)
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Air treatment system: filter, regulator, lubricator
- A modular, compact range for all types of pneumatic circuits
- Quick mounting and connection on installation: filter, regulator and lubricator functions in a "single unit"
- Lightweight and robust for direct fitting on rigid conduits
Accessories: Softstarter cut-off valves, padlockable manual isolating valves, bypass modules.
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CFF Series Filters 1942
Quality is Built into Every Housing
* Epoxy coated interior and exterior heads and bowls
* Threaded condensate discharge connection
* Bayonet head to bowl connection up to 170 scfm (289 m3/h)
* Thermoset polyurethane liquid level indicator
* Every housing tested to a 5:1 factor of safety
Quality is Built into Every Filter Element
* All stainless steel inner and outer cores
* Complete seam welded cores having a burst pressure of 65 psid (4.5 bar)
* Coated foam sleeves providing protection against chemical attacks
* 100% silicone free
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General Description
316 stainless steel filter for filtration of compressed air in the offshore, food, pharmaceutical and allied industries. Large 40 micron standard element with manual or automatic drain for the removal of liquids and solids.
- Large flow paths minimise pressure drop. 316 Stainless steel throughout.
- Large stainless steel element.
Operating Fluids
- Gases, air, inert gas, sweet (natural) and sour gases.
- Ingress protection Heavy seas / on deck rating
Technical Data
Working Temperature:
- Ambient temperature -20ºC to +80ºC (-4ºF to +176ºF)
- Low temperature version -50ºC ( -58ºF)
Ports:
- 1/4", 1/2", 3/4" and 1" NPT and BSP
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The FRL range is a complete line of components for the treatment of the compressed-air.
FILTER: Thread from 1/8 to 1". Filtration Grade from 5µm to 50µm. Maximum Pressure 15 bar.
REGULATOR: Thread from 1/8 to 1". Regulation Range from 0-2 to 0-12 bar. Max. Pressure 15 bar.
FILTER REGULATOR: Thread from 1/8 to 1''. Regulation Range from 0-2 to 0-12 bar. Filtration Grade from 5µm to 50µm. Max. Presssure 15 bar.
Condensate Exhaust System: Semi automatic - Manual or Automatic to vacuum-operated.
QUICK EXHAUST REGULATOR: Thread 1/8-1/4. Regulation Range from 0-2 to 0-12 bar. Max. Pressure 15 bar.
LUBRICATOR: Thread from 1/8 to 1''. Max. Pressure 15 bar. Oil Loading System: Manual or Automatic to vaccum-operated.
SHOT OFF VALVE: Thread from 1/8 to 1''. Max Pressure 15 bar. Drive System Manual, Pneumatic, Electropneumatic.
SOFT START VALVE: Thread from 1/8 to 1''. Max. Inlet Pressure 3-10 bar. Drive Sytem Electropneumatic.
FR-L, V-FR-L, F-R-L, V-R-L, F-L are available.
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C3
of plastic, modular design
5 and 20 µm, G1/4 - G1
outlet 0 - 8 bar, max. 8500 l/min
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Assembled Combinations
Sizes Available: Miniature Series 1/8", 1/4" NPT and Compact Series 1/4", 3/8", 1/2" NPT
An assortment of filter, regulator, and lubricator combinations available.
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Supply only "compressed air".
For compressed air, always use clean air chat does not contain corrosive gas.
Be sure to use non lubricated, filtrated dry air (équivalent to Class 1, 3, 2 - ISO 8571-3).
With a thorough understanding of compressed air characteristics, design a pneumatic circuit.
%u25A0 Where instantaneous stop holding at emergency stop is required, the same function as in the mechanical or hydraulic or electrical units cannot be expected.
%u25A0 There arise pop-up, jet-out and leaking phenomena caused by compressibility and expansibility, which are air characteristics.
Prior to use, always ensure that the product withstands the operating environ ment.
%u25A0 The product cannot be used in corrosive gas, chemical liquid solvent, water, water vapor (steam) and ozone atmosphère. When a product is exposed to water droplets, oil or metallic powder, such as spatters and chips, be sure to protect it.
%u25A0 No product can be used in the explosive gas atmosphère.
Always pay extra attention to the electric circuit during emergency stop, and cylinder opération, etc. during power failure.
Attach a "pressure switch" and "residual pressure discharge valve" to the compressed air inlet of the equi pment.
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Filters, Regulators, and Lubricators (FRLs)
27 Modular Series Assemblies and Accessories
Filter, Regulator, Lubricator, trio (pictured)
- traditional trio design
- gauge packaged uninstalled for installation on either side
- bowl guard supplied standard
- filter, regulator, and lubricator options available
27 Series combo units offer pre-assembled units for fast installations. The integral filter/regulator offers space saving design. Duo and trio assemblies utilize the modular clamping system to ease installation.
Other Filters, Regulators, and Lubricator Products offered by Coilhose Pneumatics:
Economy Regulators
Pre-Set In-Line Pressure Regulators
Adjustable In-Line Pressure Regulators
In-Line Series F, R, Ls
Miniature Series F (also in Coalescing), R, Ls
Miniature Pro Line F, R, L, Assemblies and Accessories
25 Series F, R, L, A and A
26 Series F (also in C), R, L, A and A
27 Series Modular Series F(also in C), R, L, A and A
Heavy Duty Series F (also in C), R, L, A and Accessories
General Purpose Series F (also in C), R, L, A and A
Dessiccant Air Dryers
Mechanical Condensate Drains
Solid State Automatic Drain
Pressure Gauges
Vacuum and Hydraulic Gauges
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The enhanced ARO-Flo products come in four series, varying in port size and maximum standard cubic feet per minute (scfm) for optimal fit to the application and tools used:
-Miniature 1000 Series with 1/8” and 1/4” ports, and a maximum flow of 27 Liters/sec.
-All-new Compact 1500 Series with 1/4” and 3/8” ports, and a maximum flow of 109 scfm.
-Standard 2000 Series with 3/8”, 1/2”, and 3/4” ports, and a maximum flow of 104 Liters/sec.
-Heavy-Duty 3000 Series with 3/4” and 1” ports, and a maximum flow of 180 Liters/sec.
Key advantages of the upgraded ARO-Flo products are optimal performance and improved safety.
Safety
• Tested to ISO standards
• Locking Bowls
Performance
• Top tier flow performance
• Industry’s largest integral gauge
• 5 micron standard filter
Modularity
• Fully modular units and accessories
• Easy installation and maintenance
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MD4
Modular Filters, Regulators, Lubricators with space saving design allowing for use in smaller spaces while providing high flow capacity.
MD4 series have modular clamps that can be disconnected from the front instead of the bottom, making filter element replacement and general maintenance much easier. There is also an option for an adsorber that is designed to remove vapors from the air line that cannot be removed by a coalescing filter. It allows for air to be free of oil and hydrocarbons.
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Large Flow Filtration for Air and Gas (1,600 scfm and larger)
Fabricated from high-quality carbon steel, PCC Series Filters are welded to ASME standards to provide large flow applications with exceptional air quality and low pressure drop. Designed specifically for use with our high performance air and gas filter cartridges, these filters can be used alone or as prefilters and afterfilters. D urable and dependable, PCC Series protects your compressed air and gas system and enhances dryer performance.
Flanged lid allows easy filter cartridge access. No need to disconnect drain valve or other tubing when changing cartridges
Sturdy vessel support legs simplify piping installations
Multi-element, carbon steel housing design 1,600 to 15,000 scfm
Easy to read differential pressure gauge standard on all models
Low housing pressure drop saves dollars (1 psi pressure drop costs, on average, $67 per year per 100 scfm at 6¢ per kWh).
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Series 6610 line filters are designed for line mounting in tubing with compression-type fittings. They are ideal for filtering liquids and gases to protect sensitive instruments.
Mott Series 6610 line filters are offered for three tube sizes, in a variety of media grades.
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Atmospheric air contains already in its origin impurities like: dust, various forms of hydrocarbons and water in form of humidity, which once sucked by the compressor is compressed and delivered to the line together with eventual oily particles. These polluting agents, interacting among each other, may generate abrasive and corrosive emulsions able to damage the distribution lines, the pneumatic devices and the product itself.
This leads inevitably to:
- Leakages of air in the piping
- Greater maintenance costs for the machine using it
- Production decrease
- Loss in product quality and corporate image
LINE FILTERS of Ceccato Aria Compressa S.p.A. can hold and remove those polluting agents that can damage the regular operation of the production cycle.
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Cartridge filter FL
Item#FL
Cartridge filter complete with painted steel protection to protect the filtering component from atmospheric agents.
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Air Inlet Filters
Mikropor air filters are the first line of defense for a compressor and have the biggest impact on the service life of the compressor, lubricant, air/oil separators and oil filters. Mikropor offers high efficiency air intake filters which outperform all existing air filters on the market. This performance results in longer service life of the air/oil separator, lubricant and oil filter - delivering more value to customers.
Mikropor NanoFiber Media Air Filters: Our high performance NanoFiber Media air filters reach a 99.99% initial efficiency faster than cellulose air filters and provide better protection by allowing fewer contaminants to pass through the media. Mikropor Nano Media holds up to 5 times more contaminants than conventional cellulose air filters, making them ideal for extended maintenance intervals.
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Air treatment system: filter, regulator, lubricator
- A modular, compact range for all types of pneumatic circuits
- Quick mounting and connection on installation: filter, regulator and lubricator functions in a "single unit"
- Lightweight and robust for direct fitting on rigid conduits
Accessories: Softstarter cut-off valves, padlockable manual isolating valves, bypass modules.
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After compressing the air, the concentration of particles and moisture increases. This creates an abrasive mixture that can cause extensive damage.
Instruments and tools can malfunction, spray painting and breathing air can be rendered unusable, maintenance costs will increase and products will be spoiled.
The range of Atlas Copco's DD - PD - DDp and QD filters, when used in the correct combinations, will provide high quality air from 9 to 7200 l/s at nominal working conditions.
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Cube 100 Regulator
Max. primary pressure: 12 bar/170 psi
Temperature range: 0-60 °C
Pressure gauge connection: G 1/4"
Outlet pressure range: 0-10 bar
Weight: 1235 g
Material: Housing: Aluminium
Top cover: Glassreinfoced polyamid
Other parts: Nitril rubber - Brass
Cube 100 Regulator is a single-acting selfrelieving piston regulator. The regulator is inlet pressure compensated. The regulator is designed for use with compressed atmosphaeric air.
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Even in a new installation compressed air is a heavily contaminated product. Dirt is ingested through the compressor inlet, oil is carried over from the piston, and water condenses out at the higher pressures. The demand for more sophisticated and reliable pneumatic systems can only be met by ultra-clean compressed air.
A well-designed coalescing filtration system will essentially remove all solid and liquid contamination, with minimum maintenance and operating costs. Headline coalescing filters remove 99.99% of solid and liquid particles and aerosols down to 0.1 micron, producing truly clean compressed air.
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