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TYPICAL APPLICATIONS
EFS
Standard size housings available with 30 (590), 60 (250), 100 (149), and 150 (99) mesh (micron) reusable, stainless steel filter cartridges. Units measure 11.25" long and feature a 1" NPT intake and dual 1" NPT discharge ports (3/4" reducers provided).
FEATURES
Graymills Superflo filters are designed to overcome the typical pressure drop and reduced flow due to clogging that occurs with ordinary filters. A permanent magnet suspended over the intake port traps ferrous particles which find their way into the fluid, and diffuses the flow outward into the filter screen flutes. Filtered material is trapped on the inside of the removable/reusable stainless steel filter cartridge. To clean, just remove the cartridge. All the contaminants come out with it. Self draining. No wasted fluid or messy leftovers to deal with. Stainless steel filter cartridges are available in four different mesh screens.
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Magnetic Filter for liquids. These are purifiers suitable for elimination of magnetic particles contained in any type of more or less fluid liquid. They allow removing obstructions in burners, gums, valves and further parts of the installation.
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- Magnetic filter
- Easy maintenace an cleaning
- Housing in brass or bronze material
- Connection from 1/2" to 3" Gas-F
- Magnetic separator in Barium-Ferrite
- Basket filter AISI-304
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Drop-in magnetic separator filters, designed for fluid tanks and reservoirs, pull fine particles out of fluids and hold them until the unit can be cleaned and dropped back in. Used in tanks or other containers having low to moderate flows. Direct blast of fluids over unit is not recommended.
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These magnet filters are used to filter ferrous particles from liquids and they are frequently used in hydraulic circuits and cooling systems. The magnet system is constructed from ceramic magnets and the unit is built into a stainless steel (AISI 304) casing. For cleaning, the magnet system is simple to remove by undoing several quick-release fasteners. A special double-walled version is available for use in heated pipeline systems (for example, separating ferrous particles from molten chocolate and cheese). Bakker Magnetics magnet filters are available in a number of versions for special applications. For situations where extremely stringent requirements for ferrous separation have to be met and/or tiny ferrous particles (m region) have to be extracted, a system can
be fitted with Neodymium magnets (add "/01" to the article number). A special version is available for use in systems with high pressures. Sanitary models are also available for applications in, for example, the food industry. For processing large quantities of raw materials, heavy-duty versions can be supplied. These versions have a processing capacity from 1000 to 8500 l/min.
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As pre-cleaners or main cleaners for subordinate applications and magnetisable chips, magnetic filters offer a good and reasonably priced filtration method.
Turbo Separator AG produces magnetic filters with flow rates of 100 - 400l/min.
Depending on the application area, these magnetic filters can also be built up in cascades.
Magnetic filters from Turbo-Separator can be installed as integrated components of a system or built on as accessory products.
Special requirements call for special solutions - we shall implement your wishes, with unconventional solutions if need be! (SE magnets)
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Bunting General-Purpose Grate Magnets provide a properly configured, high-density magnetic field to trap and hold ferrous fines, fragments, and small metal objects. Stainless steel tubing and frames are welded into strong, integral units. They can be installed - or simply laid - inside hoppers, housings, and bins - and easily removed for cleaning. Grates are built for low-abrasion applications and should measure at least twice the size of your outlet opening, so as not to restrict product flow.
General-Purpose Grate Magnets consist of multi-polarity 1-inch diameter cartridges arranged on 2-inch centers. They're available in round, square, and rectangular configurations from 4" through 36" in size. They can be ordered without baffles for freer flowing materials, and with angular baffles for maximum magnetic protection.
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Automatically remove and elevate ferrous materials such as chips, turnings and small parts. Conveyor mechanism is totally enclosed. Wide variety of configurations can be assembled from standard design sections.
Chip & Parts Conveyor - Standard Utility Model 68
Standard model for lightweight material.
Chip & Parts Conveyors - Low Profile Permanent Magnetic
Control lightweight ferrous materials.
Chip & Parts Conveyors - Model 6
6-1/4 in. (159mm) deep housing to transport small volumes of chips.
Chip & Parts Conveyors - Model 9
9-1/4 in. (235mm) depth for greater volumes.
Chip & Parts Conveyors - Model 12
12-1/4 inch (311mm) depth for high volumes of chips.
Chip & Parts Conveyors - Model 21
21-1/4 in. (540mm) working width for high volume conveying.
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The conveyor Turbo Magnetic is specially designed for Multi-tasking machines producing fine chips of ferrous material. The Turbo Magnetic features a heavy gauge stainless steel slider face for a long life in extreme wear conditions. All moving parts are contained inside the conveyor’s viton sealed frame so they are never exposed to machining contaminates. The conveyor belt is automatically tensioned.
Self-lubricated Track
No lubrication oil inside the conveyor to leak and contaminate the coolant.
Reduced Coolant Carry-out
A variable speed drive (AC Inverter) is standard on all units to maximize chip removal and minimize coolant loss.
Easily-Replaceable Magnets
Turbo components, including individual magnet segments, are easily and economically replaced if the conveyor is accidentally damaged.
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Smooth-faced and extended-pole models extend life of coolant, cutting tools, grinding wheels and pumps. Radial-design magnetic circuits extract ferrous particles to help meet tolerances and improve surface finish in grinding and metal-cutting operations.
Continuously Rotating, Smooth Face and designed for use where little or no nonmagnetic material is contaminating the coolant.
Continuously Rotating, Extended Poles are designed for use where a relatively small amount of nonmagnetic material is contaminating the coolant.
Indexing, Extended Poles are used when both ferrous and non-ferrous contaminants are present.
Indexing, Smooth Face are for use with new or existing machines.
Continuously Rotating, Extended Poles feature flow rates from 144 GPM (545 LPM) to 480 GPM (1,817 LPM).
Indexing, Extended Poles are designed for use where a relatively small amount of nonmagnetic material is contaminating the coolant.
Magnetic Cyclone Filtration Systems
The combination of a powerful Magnetic Coolant Cleaner and one or more hydrocyclones offer protection against most ferrous and nonferrous particles being returned to the cutting tool.
Rare Earth Coolant Cleaners
Permanent rare earth magnetic roll maximizes removal of fine ferrous particles.
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TYPICAL APPLICATIONS
BED FILTER
Rugged, heavy-duty Bed Filter/Coolant Tank combination is available in 35 and 50 gallon tank sizes. Make the right decision for your shop floor – choose the high performance Bed Filter/Coolant Tank/Magnetic Separator from Graymills.
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Magnetic conveyor M
Areas of application
Transportation of short ferromagnetic, emulsion-afflicted shavings and small parts, e.g. stampings. Installation possible as individual conveyor or interlinked system.
Function
A continuous magnetic band conveyor, consisting of two chain strands which have been connected by means of carrying strips and permanent magnets, continuously conveys the material to be conveyed on the conveyor plate to the discharge station. Pre-cleaning of the cooling lubricant without additional cleaning elements. The magnetic band drive occurs via a three-phase geared motor. The magnetic band has been installed self-tight eningly.
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Heavy-Duty Magnetic Conveyors - For dependable, maintenance-free, positive transfer of ferrous metal scrap and parts with no carryover.
Features, Benefits, & Options:
- Conveys wet or dry ferrous chips, stamping slugs, stamping scrap, or parts
- Rugged, long life stainless steel slider bed
- Available in straight, L-style, or Z-style configurations
- Alloy steel bar tracks, precisely guide chain and magnetic assemblies
- Self adjusting drive chain take-ups
- Completely sealed, oil tight construction for quiet self-lubricating performance
- Available with permanent ceramic or optional rare earth magnets
- Extended height elevation and pivoting conveyors (to be inserted into your press) are also available
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Standard Duty Magnetic Conveyors - Low profile - Only 3 3/8 inch high! An economical alternative for less demanding applications. For dependable, maintenance free, positive transfer of ferrous scrap and parts with no carryover.
Features, Benefits, & Options:
- Conveys wet or dry ferrous chips, stamping slugs, stamping scrap, or parts
- Rugged, long life stainless steel slider bed
- Available in straight, L-style, or Z-style configurations
- Features a steel encased UHMW low friction track
- Quiet, self lubricating performance
- Supplied with permanent ceramic magnets
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Bunting MagSlide® Magnetic Slide Chip and Parts Conveyors are built to handle the tough jobs. Dirty, oily parts, jagged, abrasive scrap, and other punishing materials that could damage or jam conventional conveyors are no challenge for Bunting's 3-D CAD-designed, ruggedly constructed slide plate conveyors. They are ideal for use anywhere you need to transfer ferrous chips, turnings, and small parts from lathes, mills, or stamping presses or from slitting, forming, and other metalworking operations. Chain-driven, permanently charged high-energy Ceramic magnets inside the conveyor housing attract and move ferrous material along the conveyor's stainless steel faceplate. Optional water-tight housings can be submerged into almost any type of hot or cold liquid.
MagSlide Conveyors are engineered for trouble-free, virtually maintenance-free operation. There's no external belt to jam, tear, or wear out from carrying sharp, abrasive parts and scrap.
Get Outstanding Performance and Value
- Rugged construction
- Continuous chain lubrication with oil-impregnated UHMWPE SlideTrack™
- Oil ports to allow extended chain service
- High-energy Ceramic or Rare Earth Magnets matched to your application
- Durable stainless steel slider beds
- Sealed precision drive and take-up bearings
- Designed with 3-D solid-model technology
- Precision manufactured on CNC machines
- Optional submersible housings
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Pneumatic cylinders are typically made of aluminum, so sensors can indicate end-of-stroke from outside the tube. A magnet installed internally on the piston during manufacturing allows an external magnetic field sensor to detect the motion of the piston. The magnetic sensor can be placed anywhere along the length of the cylinder to read end-of-stroke.
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Magnetic field sensors are activated by magnetic fields and are especially suited for piston position detection in pneumatic cylinders. Based on the fact that magnetic fields can permeate non-magnetizable metals, it is possible to detect a permanent magnet attached to the piston through the aluminium wall of the cylinder. Magnetic-inductive permaprox sensors from TURCK operate on a patented function principle. Thus they are capable of reliably detecting permanent magnets of various field strengths on all common cylinder types. They operate completely wear-free and are short-circuit protected; a weld-field immune version for welding applications is also available.
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Linear Hall Sensors
All products of our linear hall family measure the vertical component of a magnetic field. The output signal is directly proportional to the sensed magnetic field.
Based on these principles, our TLE499x family of linear Hall ICs has been designed specifically to meet the requirements of highly accurate angular and linear position measurement, as well as current measurement applications.
The TLE499x product family comprises the linear Hall sensors TLE4990 and TLE4997 with analog output as well as the TLE4998 with three different digital output options. The TLE4998 interface options include Pulse Width Modulation (PWM), Single Edge Nibble Transmission (SENT) and Short PWM Codes (SPC). TLE4997 sensor provides unique temperature compensation which is further enhanced in the new TLE4998 sensor by unique compensation of stress over lifetime.
GMR-Based Angle Sensor
The TLE 5011 is a 360° angle sensor, which detects the orientation of a magnetic field. This is achieved by measuring sine and cosine angle components of a magnetic field with monolithic integrated Giant Magneto Resistance elements (iGMR). Data communication is accomplished via a bi-directional Synchronous Serial Communication (SSC) Interface that is SPI compatible.
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SPECTRAN® NF-5030 (1Hz to 1MHz)
Our EMF spectrum analyzer for the professional at an unbeatable price!
Ultra broad range and high accuracy. Range according to complete ICNIRP (public)! The optional Active Differential Probe for the NF-5030 is a "must have" for direct cable-measurements on DSL, ADSL, free running oszillators, mains etc.
• Measurement range up to DIN/VDE 0848
• 65 MSPS (Option 005)
• Lots of options
• Frequency range: 1Hz to 1MHz (30MHz)
• Typ. level range E-Field: 0,1V/m to 20kV/m
• Typ. level range H-Field: 0,1nT to 2mT
• Typ. level range DDC H-Field: 1pT to 2mT
• Typ. level range DDC Analog in: 200nV to 200m / -150dBm (Hz)
• Typ. accuracy: 3%
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Measuring technology
Present day requirements in demagnetization also demand modified solutions when it comes to the application of measuring techniques for residual magnetism.
The zero-Gauss chamber
For the measuring under conditions which are almost free of any earth magnetism. This permits a global quality assurance even in the face of the present day requirements concerning residual magnetism.
The magnetic field viewer
This permits the viewing of very weak magnetic fields, which may occur in residual magnetism.
The measuring instrument for residual magnetism M-Test LR
The precise measuring of residual magnetism in ferrousmagnetic components and parts.
The magnetic field measuring device M-Test Mk4
The precise measuring of magnetic fields.
The pole-tester and the flux detector
The pole-tester enables the determination of the north pole as well as the south pole when magnets are mounted or assembled.
The flux detector renders the demarcations of the poles visible.
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The ELT-400 is an innovative tester for evaluating magnetic radiation exposure in the workplace and in public spaces. The device was developed for use by health and safety officials in industry, by insurance companies and by service-industry users.
The ELT-400 handles almost all of the required measurements in the low to medium frequency range with accuracy and ease. The device is comparable to sound level meters, which are commonly used in the workplace to protect against excessive noise exposure.
Options
Use as an active probe with a three-channel analog output for analysis applications involving an oscilloscope or spectrum analyzer.
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Static Testing & Measuring
Instrumentation to measure static electricity can be as simple as handheld fieldmeters or sophisticated as ongoing process control tools and monitors that are computer interfaced to store static readings over periods of time. For example, as a process control tool, the static probes could monitor static in explosive rated environment to know when static is reaching dangerous level that may cause explosions or fires. For the Electronics Industry, where low levels of static can destroy or degrade a device, instrumentation such as voltmeters will aid in evaluating the process and material choices allowable in proximity to the process.
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