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Model DZ
* Safety 2-hand control
* Force preselection infinitely variable, with display
Model DG
* Without control
* Only with pressure gauge
Accessories:
* Special stand
* Depth stop with micrometer screw
* Table base
* Stand base
* Stroke counter
* Control pressure gauge, large
* Maintenance unit
Additional control possibilities:
* Ram return stroke after pressure build-up
* Ram return stroke after time lapse
* Ram speed control, down
* Foot operation
* Setting in inching mode
* Light barrier control
* Pneumatic/electric remote impulse
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SCHMIDT® PneumaticPress
Direct Acting Presses
No. 20 to 29
Force range 1.6 to 43 kN
Various cylinder chamber options
Toggle Presses
No. 32 to 36
Force range 15 to 60 kN
For assembly these presses are the finest in the field. A modular system,
consisting of cylinders, pneumatic and safety technology, allows for two
hand operations. These EC-type approved presses can be integrated into
fully automated production lines.
Pneumatical and mechanical adjustment of
- stroke, force, speed
High Flexibility
- fast and repeatable tool changeover
- quick and repeatable height and stroke adjustment
Precision alignment
- smaller than 0.05 mm due to precision ram and table bore
- accurate ram guiding
Low maintenance, low noise levels, optimized for air saving
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Direct acting pneumatic presses
DA series
Direct acting pneumatic presses develop their power uniformly over the entire length of the stroke. Where higher forces are involved, the energy-saving tandem cylinder type is used. This type optimises compressed air consumption, since the return stroke is performed by only one cylinder chamber. Because the air input takes place inside the pneumatic cylinder, the press can only be operated with 2 air connections. All direct acting pneumatic presses are available as an automation module or can be supplied with mäder controls for individual workstations.
Further quality features:
- hardened anti-twist ram
- long, honed ram guide for highest precision
- three standard lengths of stroke
- simple height adjustment of the press head using
a threaded spindle
- side-mounted measuring strip for rapid repetition
of settings when changing tools
- virtually maintenance-free double-action cylinders
- low noise: under 75 dBA
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360 kg / 700 kg
Assembly, connections, crimping, bending forms or small cutting, these models are suitable for work requiring faster target speed.
1t / 3t
Versatile, these double acting models are also perfectly suitable for numerous assemblies, connection and crimping jobs and for your small cutting or stamping work.
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Pneumatic toggle presses
APK series
The optimum transmission ratios of the toggle press produce
high forces at the end of the stroke, ensuring low air consumption.
Thanks to the resultant low energy consumption,
mäder pneumatic toggle presses are an economical
means of production not only at the time of purchase, but
also in the long term.
All pneumatic toggle presses can be supplied with mäder
standard controls (see page 23) or with controls made to
customers' specification.
Further quality features:
- factory-set bottom dead centre (BDC)
- simple height adjustment of the press head using
a bevel gear
- side-mounted measuring strip for rapid repetition
of settings when changing tools
- virtually maintenance-free double-action cylinder
- low noise: under 75 dBA
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PRESSES > SERIES OP
C-frame hydropneumatic press (functioning with 6 bar air supply only).
Up to 100mm working (power) stroke
up to 400mm approaching stroke
Forces ranging from 1,5 to 42 Tons (standard)
Pneumatic control and operating system housed in the lower side panels.
Bolster plate in grounded steel C40.
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PRESSES > SERIES OP 2MI
Hydropneumatic press with two columns and movable bolster plate (functioning with 6 bar air supply only).
Up to 100mm working (power) stroke
up to 400mm approaching stroke
Forces ranging from 1,5 to 42 Tons (standard)
Pneumatic control and operating system available in two configurations:
* Housed in front panel of table.
* Housed in separated box .
Lower bolster plate in grounded steel C40.
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Presses & Mould-clamps
Now LED is extending its service with an offer to study and manufacture presses and mould-clamps for polyurethane foam injection.
Our strengths : Price, quality, customized design, technical support and meeting deadlines.
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TOX PowerKurver
When the application requires clamping, positioning, holding, crimping, shearing, cutting, stamping, marking, bending, folding or welding, then one needs a force that is linear, with precise repeatibility, and also with the least possible tolerance deviations, even in hard to reach places.
The TOX PowerKurver is available with 2 drive variants:
* with pneumatic drive
* with electro-mechanical drive: TOX ElectricDrive
The TOX PowerKurver, along with its extraordinary features and its uniquely developed curve geometry, offers a practial solution to the following tasks:
* Nearly linear force output in the powerstroke range due to its customized curve geometry
* Nearly linear torque output over a defined operating angle
* Quick approach stroke
* Smooth engaging powerstroke
* High press forces with low air pressures
* Highest precision during joining process (electric drive)
* Variable opening angle (electric drive)
* Low air consumption
* High cycle rates; short cycle times
* Compact construction
* Able to handle large side loads
* Adjustability of the tooling transverse axis
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Manual Pneumatic aided Presses - 4kN - 56kN
- Very low air consumption owing to the special multi-chamber cylinder
- The precise and non-floating adjustable V-guide safeguards accurate working, even with tools without a guidance
- The detachable spigot clamp allows frontal loading. By means of the spigot clamp a high holding force is achieved without damage to the fixing spigot
- The head of the press is guided by an H7 manufactured flat guidance
- A solid clamping safeguards the exact position of the press head
- The 360 degree re-adjustable trigger lever can, be supplemented by a two-hand operation switch. (optional)
- The daylight can be quickly and easily adjusted by means of a fine pitch thread operated by a crank handle
- Table with wide T-grooved clamping surface
- Extended gap and height frames can be extended further, if required
- The range of application can be substantially expanded by means of customer-specific accessory equipment
- No Guarding needed
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Pneumatic Toggle Presses - 20kN - 100kN
The stroke can be continuously adjustable by means of a crank handle
The precise and non-floating adjustable V-guide guarantees accurate working, even with tools without guidance
The detachable spigot clamp allows frontal loading. By means of the spigot clamp a high holding force is achieved without damage to the fixing spigot
The adjustable toggle link (special accessory) allows precise adjustment of the operating depth of the ram
The adjustable and removable press table has a solid and non-floating adjustable flat guidance
Table with wide T-grooved clamping surface
The electro-pneumatic safety controls comply with the present CE regulations
Combination of the BALTEC rotary indexing table or presses with our light curtain control allows up-to-date and rational working with large-scale series
The range of application can be substantially expanded by means of customer-specific accessory equipment
More info >>
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SCHMIDT® HydropneumaticPress
No. 61 to 76
Force range 15 to 220 kN
In C- and H-Frame design
Flexible switchover of power stroke
- quick approache stroke
- ram contacts part
- automatical switchover to power stroke independent of part tolerances
For assembly these presses are the finest in the field. A modular system,
consisting of cylinders, pneumatic and safety technology, allows for two
hand operations. These EC-type approved presses can be integrated into
fully automated production lines.
Pneumatical and mechanical adjustment of
- stroke, force, speed
High Flexibility
- fast and repeatable tool changeover
- quick and repeatable height and stroke adjustment
Precision alignment
- smaller than 0.05 mm due to precision ram and table bore
- accurate ram guiding
Low maintenance, low noise levels, optimized for air saving
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HP series
mäder hydro-pneumatic presses are operated only by compressed air, activating the hydraulic power stroke automatically. They combine the advantages of pneumatic and hydraulic presses.
During the pneumatically operated rapid stroke, the workpiece is approached rapidly at low power. The hydraulic power stroke commences automatically as soon as resistance is met. This is why the input energy is
used most economically with these models in particular.
Since mäder hydro-pneumatic presses do not require a hydraulic unit, they can be used even in the most confined spaces.
Further quality features:
- hardened anti-twist ram
- long, honed ram guide for highest precision
- two lengths of power stroke available
- simple height adjustment of the press head using
a bevel gear
- side-mounted measuring strip for rapid repetition of settings when changing tools
- simple triggering as with double-action pneumatic cylinder
- low noise: under 75 dBA
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PRESSES > SERIES OP P
C-frame structure and hydro-pneumatic unit (functioning with 6 bar air supply only).
Up to 100mm working (power) stroke
up to 400mm approaching stroke
Forces ranging from 1,5 to 42 Tons (standard)
Bolster plate in grounded steel C40.
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PRESSES > SERIES OP TR
C-frame hydropneumatic press (functioning with 6 bar air supply only).
Equipped with electro-mechanical rotary table from two to thirty stations.
Up to 100mm working (power) stroke
up to 400mm approaching stroke
Forces ranging from 1,5 to 42 Tons (standard)
Pneumatic control and operating system housed in the lower side panels. Electric control system housed in box fixed on the side of the frame.
Bolster plate in grounded steel C40.
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C-Frame Hydro-Pneumatic Straight Acting Press - 60kN
The ram has a rapid low force approach stroke and when it meets resistance the high force will take over
The force in which the higher force stroke will take over is adjustable
The precise and non-floating adjustable V-guide guarantees accurate working, even with tools without guidance
The detachable spigot clamp allows frontal loading. By means of the spigot clamp a high holding force is achieved without damage to the fixing spigot
The head of the press is guided by an H7 manufactured flat guidance
A solid clamping safeguards the exact position of the head
The daylight can be quickly and easily adjusted by means of a fine pitch thread operated by a crank handle
Table with wide T-grooved clamping surface
The height daylight as well as the wide throat can be extended even further on request
The electro-pneumatic safety controls comply with the present CE regulations
Combination of the BALTEC rotary indexing table with each of the SEM/Control 2000 presses allows up-to-date and rational working with large scale series
The range of application can be substantially expanded by means of customer-specific accessory equipment
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Economical and safe for low to high volume applications
Fully adjustable for safe, controlled-depth marking
Precision marking minimizes distortion and cracks, even on fragile materials
Mark-FirstTM marking presses can be used on a bench-top or can be mounted for in-line indenting. Use a type holder to arrange type for simple alphanumeric marking or a numbering head for serializing. Custom type and type holders are available for special marking needs.
Mark-FirstTM marking presses can be used on a bench-top or can be mounted for in-line indenting. Use a type holder to arrange type for simple alphanumeric marking or a numbering head for serializing. Custom type and type holders are available for special marking needs.
Mark-FirstTM presses satisfy a wide variety of stamping and embossing needs, and can also be used for riveting, crimping and other operations. Marking is actuated by compressing and releasing a spring-loaded ram for controlled marking depth.
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Standard version:
* Sensitive straightening stroke control
* Infinitely variable force preselection with display
Accessories:
* Depth stop with micrometer screw
* Shaft straightening device, consisting of:
- Straightening bridge
- Straightening bed extension
- L/h and r/h straightening carriage with con-rods
* Center holders for centred parts
* Roller holders for uncentred parts
* Spring assemblies matching weight of workpiece
* Pneumatic center clamping
* Straightening die
* Straightening supports, fixed, movable, travelling
* Roller blocks for flat material
* Measuring device, fixed, travelling
* Electronic measuring device as light-column
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