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Geon™ 180 Series specialty dispersion (foam) resins were developed to provide improved foam qualities for specific applications. They also provide high-viscosity/high-yield products used for formulation rheology adjustments.
Applications for the 180 Series include:
Weather stripping
Vinyl sheet flooring foam layers
Unsupported foams for all types of padded products
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e offer a full range of materials, including polyurethane, polyethylene, polypropylene, and neoprenes, in any shape or size an application might require.
At Amcon, we solve problems that help customers win business.
* We stock many formulations of polyurethane foam in a range of grades, from fire-retardant and anti-microbial to colorfast.
* We stock polyethylene foam in densities ranging from 1.2 to 9 pounds per cubic foot, with anti static, military specification, and fire retardant options available upon request.
* We stock beaded expanded polyethylene (EPE) and expanded polypropylene (EPP) in various colors, sizes, and densities.
* We stock many grades of neoprene, vinyl nitrile, and crosslinked polyethylene, as well as low permeability foam, reticulated foam, polyester foam and felted foam.
* We can perform any level of subassembly, kitting, or final assembly.
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Nida-Core Corp. foam production facilities include state-of-the-art fully automated computer numerically controlled equipment available with up to 150 lb/min capacity.
Cannon dispenser machine, several Femco and Edge-Sweets foam block machining units, 62" wide belt sander and associated support equipment for ultimate consistency and high quality polyurethane foam product.
Coupled with our heated 11'X21.5' 250 ton press (for panels up to 43' in length) and 5-axis CNC milling capability, Nida-Core Corp. is your source for all custom polyurethane foam machining needs.
• Foamline polyurethane foam is available in sheets from 3/16" to 8" thick blocks in densities from 2 lb/ft3 to 50 lb/ft3.
• Standard polyurethane foam sheet size is 48" X96"
• All Foamline polyurethane foam products can be supplied in customer specified CNC cut kit form.
• Closed cell content up to 99%
• Freeze and thaw cycle tested.
• Anti-static additives available for specific applications.
• Low-abrasion additives available for machining applications.
• Fire - retardant additives available.
• Custom pigmentation and customer branding available.
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Our special conductive blend and manufacturing process ensures full surface coverage with minimal residue for consistent, cost effective, ESD protection.
Amshield and Amstat can be custom fabricated to almost any size or shape per your specifications.
Amshield is a permanent, conductive, polyurethane material available in three densities.
Amstat is a permanent, static dissipative, polyurethane material which is also available in three densities.
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“Block Foaming”
Blocks of flexible, semi-rigid and rigid foam produced by discontinuous processes are used for some specific applications in the insulation, furnishing and car industry sectors. In this case the production lines require metering units that guarantee a very high-output with the capacity to pour large quantities of material in a relatively short time.
The dosing units specifically designed for high outputs cover an output range between 40 and 700 kg/min, For example, they are typically used for the production of:
· rigid low-density blocks for insulation
· insulated “offshore” pipes with compact filled compounds (e.g. with glass micro-spheres)
· rigid medium-density blocks that can be worked with machine tools to produce models
· semi rigid, blocks for headliners
· viscoelastic foams for mattresses and pillows.
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Tecnos is the Company of the Cannon Group specialised in dedicated manufacturing solutions for the Automotive & Transportation industries.
Tecnos conceive, design and supply special moulding lines and custom-made complete plants that can include:
* Polyurethane foaming
* Thermoplastics and Thermosetting compression moulding
* Thermoforming
* Glass-reinforcement forming
* Automatic handling, dispensing, trimming, finishing
* Moulds and all relevant ancillary equipment.
An application-dedicated R&D activity - carried by a staff of specialists in a modern laboratory - provides highly-efficient manufacturing tools to this demanding sector of the industry.
Tecnos co-ordinates today on a World-wide basis all the Group's activities concerning Automotive development and marketing.
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“Sandwich Insulated Panels”
The Cannon Group supplies the manufacturer of sandwich insulated panels with a wide range of proven, reliable, economically and technologically advanced solutions based on discontinuous and continuous methods.
Cannon continuous laminator are the best solution for mass production: sandwich insulated panels can be produced with a maximum thickness of 250 mm and either flexible (paper, cardboard and felt, centesimal aluminium sheet, etc.) or rigid facing (metal sheet, GRP, etc.) and using different types of insulating materials: polyurethanes, PIR, phenolic resins, mineral wools.
Discontinuous processes are preferred for small orders, customized shapes, very thick panels and when it is also necessary to include moulding frames and camlock fixings in the foams. In this field, Cannon has consolidated twenty years of technological partnership with Manni Presse - manufacturer of hydraulic presses -, offering complete packages for open-mould and close-mould foaming processes:
· Book-Opening Presses
· Single Multi-Daylight Presses
· Multi-Daylight Presses
· Tilting Systems
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Crios is the Company of the Cannon Group specialised in dedicated manufacturing solutions for the Refrigerator & Thermal Insulation industries.
Cannon Crios equipment and complete plants are available - on turn-key basis and in different versions - for the insulation with rigid Polyurethane foam of:
· Domestic refrigerators/freezers
· Commercial/industrial refrigerators
· Panels for walk-in cold rooms and cold storage
· Special sandwich panels for the insulation of houses or factory roofs or garage folding doors
· Electric water heaters (boilers)
With thousands of Polyurethane foaming lines installed on a world-wide basis in nearly 40 years of activity, Cannon is the World leader in this area of business and, specifically, in the refrigerator foaming speciality.
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Air filters and gaskets
OMS Group manufactures high tech plants for the following sectors:
- original equipment manufacturer for automobiles
- spare parts
Each one of these requires different production typology:
Oval carousel plant
Rotary table plant
Mono-product oval carousel plant for the automotive industry
It is used for large scale production (500 pcs/h).
Steps of production cycle:
- heating and transfer of the mould to the foaming area by a programmed manipulator handled through a computerized unit
- the mould is transferred, along a belt conveyor, to the assembly station
- the upper and lower parts are conveyed to the next station where an operator provides assembles and positions them on to the press.
- the press is conveyed toward the oven where polimerization takes place
- filter demoulding.
Multi-product rotary table plant for spare parts industry
By this system it is possible to produce varied model production since the single presses of the table can carry different types of moulds.
The number of the stations and the polimerization time vary according to the final product characteristics.
Hourly production: 240/360 pcs.
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High Pressure Metering Machines
OMS Group proposes to the market two version of high pressure units: ECOMASTER 2 series and our ultimate version, the ECOPlus series.
The ECOMASTER 2 series of high pressure metering equipment has been designed to introduce the benefits of high pressure metering and mixing within a modular range of machinery which can be tailored to precisely match particular production or technical requirements. OMS Group has paid particular attention to the ever increasing market demands for non-CFC formulations utilising alternative blowing agents by proposing sophisticated and reliable safety systems.
The capability to run multi-head installations enables the automation of production lines with consequent increases in productivity and material savings.
The OMS ECOPlus series of high pressure metering units provides the ideal solution for every PU application. Reliability, ease of operation and attractive price-performance ratio are the key points of this new series of machine.
Particular attention has been paid to the incorporation of up-to-date design and technology during the development of our ECOPlus.
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Low Pressure Metering Machines
The brand new IMPACT series of low pressure machine launched by OMS Group marks a new era in our technology and stems from customers' needs to have a simple, user friendly setting of machine parameters, status displays, pouring times,etc.
In fact, in designing IMPACT, we kept in mind the need to simplify interface with the operator and to minimise maintenance operations.
The FM series of low pressure machine features electro-mechanical control technology and their simplicity and versatility allows the operator a more functional handling of the production cycle.
All our series of low pressure machines are equipped with ULTIMIX series of low pressure mixing heads which incorporate a mechanical mixer offering the possibility of dosing two or more components (i.e.:colours) directly into the mixer chamber. This range of low pressure mixing heads has been designed bearing in mind the need for reliability and ease of maintenance.
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Automotive
Automotive component manufacturers world wide demand high quality products produced from efficient and reliable plants.
Since OMS Group has dedicated itself to producing plant and equipment solely for the polyurethane industry, it is able, through its experienced specialists, to develop concepts and engineer complete production solutions which fulfil the customer's specific requests.
In this diverse fields, OMS Group has installed plants for the production of dual hardness HR car seats, steering wheels, headrest, interior trim, external RIM and RRIM body parts, sound absorption components, carpets, etc..
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Panels
The application of expanded polyurethane foam has definitively marked a turning point in the industrial and building insulation fields, imposing its technologic validity. It is mainly used for the production of pre-fabricated panels in both discontinuous and continuous process.
Discontinuous Process
This process is adopted to produce panels of different thickness and dimensions. For this production presses able to produce panels up to 14m long and 200mm thickness are being used.
Panels width varies from 0.5m for doors up to 2.50m for refrigerant container.
Both rigid and/or flexible substrata are used, with smooth or grooved profiles according to individual customer's requirements.
Production processes:
- manual side injection system with closed press
- LANCIA automatic injection system with closed press
- automatic injection system with open pour technique
Continuous Process
This process allows a large scale production of different type of panels with flexible or rigid substrata. For industrial production, it is certainly more convenient for both the quality and quantity aspects over the discontinuous process.
The most current foaming systems using c-pentane as an alternative blowing agent are provided with specially designed safety systems to avoid any possible explosion danger.
Production processes:
- PU distribution traverse
- heated pouring platen with view for the suction plant
- double belt conveyor
- high pressure 4 component foaming machine
- metal sheet panels production plant
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Refrigerators
Point of reference in the refrigerator and freezer fields, OMS Group has always maintained a close eye on innovative technology, continously updating its production processes to meet the ever increasing demand for prime quality standards, reliability and output, yet not forgetting environmental issues.
Our supply range covers the entire refrigerator production process: from preheat ovens to foaming machines, from cabinets fixtures and jigs to automatic loading and unloading carriers.
OMS Group has been a pioneer in the implementation of new technological applications aimed to manufacture environment-friendly plants for expanded polyurethane production, paying close attention to safety issues: the elimination of any possible explosion hazard and continous monitoring of the dangerous areas by audible and visual alarm systems.
Due to the opening of new flourishing and important markets and the increase of demand, in recent years we have expandend the domestic and industrial refrigerators department and built a new factory site just for this particular sector. Our plants using cyclo-pentane as an alternative blowing agent, cover the entire refrigerator production process: from storage tanks to premixing systems, foaming machines, cabinet fixtures and rotary drums; from safety systems with continuous air recirculation to electrical control and alarm panels.
Thanks to our long acquired experience, we can design and supply plants which fully meet the specific requirements and needs of any end-users through the use of standard parts certified by international quality and safety bodies.
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High pressure polyurethane injection machines
From the beginning, LED was involved in solving production and maintenance problems for polyurethane converters. To best reduce and eliminate these limits to productivity, and in response to our customers’ express requests, we developed our own range of high pressure polyurethane injection machines.
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