|
|
= NV4000 DCG =
Presenting the ideal machining center.
It's been 50 years since the birth of the machining center.
As performance reaches maturity, we at Mori Seiki decided to wipe the slate clean and take a completely fresh look at machine tool design.
The result was DCG (Driven at the Center of Gravity), a method to minimize
the vibration of moving parts.
The perfect "Driven at the Center of Gravity" system was made possible for
the NV4000 DCG by achieving the ideal form of the machining center.
It fuses high speed and high quality at a top level.
However, the machining center still has room to grow.
This is proven by how much of the future is packed into this machine.
|
|
■ 180 degree rotating pallet system delivers high production, operator safety & convenience.
■ Ideal for machining medium sized parts and molds
■ High precision:
Positioning Accuracy: +/-0.000078” / full stroke
Repeatability: +/-0.000039”
■ Solid Boxways with 5 year warranty
■ Rigid Meehanite Cast Iron Construction
■ Powerful 4-Step Geared Spindle delivers high torque and high-speed for maximum machining flexibility
■ High Pressure Coolant System, Intelligent Advance Control System, Ballscrew Cooling standard
■ Table traverse design for optimum work envelope utilization |
|
VMC 4525, VMC 6030 and VMC 8030 are designed for machining large parts. With these machines, large parts can be easily loaded on the table from the front or side doors.
The MAG Fadal VMC 4525, with XYZ travels of 45"(1,143mm) x25"(635 mm) x24"(609.6mm) and 53.5" (1,359mm) x 25" (635mm) table, is a robust machine with heavy cast iron construction. Included is a high torque spindle, that reduces cycle time for heavy cutting operations including steel.
The MAG Fadal VMC 6030 provides additional work space for large parts.|
The cutting envelope of this machine is 60" (1,524mm) x 30" (762mm) x 30" (762mm) for axes X, Y and Z and easily allows larger 4 and 5 axes rotary tables to function within the spacious machining cube. Deep molds are a popular application for this machine and if needed, extended Z options are available.
The VMC 8030 VMC is suitable for large and long part producers. Machinists can rough-out material fast then execute final passes for smooth and accurate finish parts.
The work envelope is 80"(2,032 mm) x 30" (762mm) x 30" (762mm) in X, Y and Z axes. Optional extended Z travels are available should your applications demand.
|
|
KX The Classic HURON
As far back as 1993, Huron presents a very innovating concept of high speed multiaxes machines. KX milling centres have been launched in 1998, portal type and mobile table with 3 axes.
Applications concerned are moulds, cutting tools and machining of models, prototyping and complex pieces.
These machine-tools allow an important swarf removal in roughing, a very high precision in contouring and a high quality in surfacing.
KX 10
XYZ 1.000 / 700 / 550 mm
1.250 x 700 mm / 1.500 kg
18.000 rpm - 35 kW - 120 Nm
XY = 30 m/min - Z = 18 m/min
|
|
State-of-the-Art Technology:
Chevalier's CNC machining centers are intricately designed devices that make a multitude of tasks much faster and easier than they would otherwise have been. Chevalier's CNC vertical machining centers are at the advanced edge of technology, producing a new level of automation, reducing workloads for your operators and lowering labor costs. It is not only the latest technology that makes Chevalier's machining centers the market leaders; it is also their innovative design. The CNC vertical machining centers feature a high speed machining for general purpose cutting or can be upgraded to equip with directly coupled or build-In type high speed spindle for high accuracy and excellent surface finish mold and die manufacturing. VMCs can no longer just be selected by analyzing a spreadsheet that compares spindle horsepower and torque, X/Y/Z travels and purchase price. In order to achieve results that will be competitive in the global market, shops must consider aspects of machine real performance that will produce extremely high accuracy and superior surface finish requirements.
|
|
- Ideal for high precision machining very large parts and molds
- High precision:
Positioning Accuracy: +/-0.000078" / full stroke
Repeatability: +/-0.000039"
- Double-column design provides expansive work envelope and super-rigidity needed for heavy table loads and tough cutting conditions. High grade Meehanite Cast Iron Construction
- Solid Boxways with 5 year warranty
- Powerful 2-Step, 50 taper spindles delivers high torque and high-speed for maximum machining flexibility
- Intelligent Advance Control System
- High-Efficiency Chip Management System
Available with 2-Pallet, High-Efficiency Pallet Change System
|
|
|
MITSUI SEIKI High Precision Jig Mill Machining Center Model VJ7A with standard equipment, including Automatic Tool Changer and high production production capability for drilling, boring, tapping & reaming. Integrated circuit logic, closed loop, complete electrical equipment for operation on 3-phase 50/60Hz, 200/220 Volts AC
|
|
VMC 4525
The MAG Fadal VMC 4525, with XYZ travels of 45"(1,143mm) x25"(635 mm) x24"(609.6mm) and 53.5" (1,359mm) x 25" (635mm) table, is a robust machine with heavy cast iron construction. Included is a high torque spindle, that reduces cycle time for heavy cutting operations including steel.
Box Way Construction
The VMC 4525 features heavy cast iron box ways, which provide large surface area contact for maximum vibration damping and rigidity. The hardened and ground box ways utilize virtually friction-free non-metallic liners on all gibs and way surfaces to ensure consistently closer tolerances for more years of heavy machining.
±0.00016 Tolerances
Wider castings increase rigidity and coupled with the box ways, Cool Power and large 40 mm diameter ball screws, enable the VMC 4525 to deliver tolerances of ±0.00016.
Positive Displacement Lubrication
Stickslip is virtually eliminated, accuracy preserved and machine life extended by positive displacement lubrication over the full length of the way surface.
Vector Drive
A leading-edge AC Vector Drive system with a high torque 22.5 HP spindle motor delivers 270 ft/lbs. of peak torque and maintains consistent torque over the full RPM range from 10-10,000 RPM with closed loop feedback.
Two Speed Spindle
The automatic two-speed spindle drive system features a mechanical, two-speed gearless system that delivers higher performance at a wider range of RPM, which results in reduced noise, heat, vibration and power loss associated with gear boxes.
|
|
Heavy duty cutting & High speed machining
- Cartridge type of spindle : ISO 50 8,000rpm (Opt. 12,000rpm)
- High power spindle motor : 30/25kW(40/34HP)
- Jet lubrication : Hi-YUN (Sepcial lubrication oil]
- High dignity machining for large die & mold
- Large and wide stroke : 2,500x1.050x850mm(98.4*x41.3"x33.5")
- The widest table size in this class : 2,800x1.050mm(110.2*x41.3")
- HWACHEON's own software to control machining efficiency
- HAI (Hwacheon Artificial lntelligence)-Std.
- HECC (wacheon Efficient Contour Control)-Std. J) (Hwacheon Tool Load Detect)-Opt.
- NANO smoothing interpolation [with RISC Board)-Opt.
- OPTIMA HTLD-Opt.
- HATS (Hwacheon Auto Tuning SystenvOpt.
|
|
The VMC 6535 40 Taper and VMC 6535 HTX are robust VMCs designed to deliver high material removal rates and reduced part cycle times while holding increased positioning accuracy and repeatability. They feature heavy cast iron construction, flame hardened box ways, high power spindle performance and high capacity dual arm tool changer.
Our newest VMC 6535 HTX features 441 ft-lbs torque, 48 HP and extra large 63 mm ballscrews. The VMC 6535 HTX has been designed to optimize heavy-duty cutting operations for aerospace, defense and automotive parts suppliers.
|
|
The Storm machining centers - with the Storm 1100, Storm 1400, Storm 1900 and Storm 2500 ranges, along with the Storm 940 and Storm 1250 versions with tilting table - are characterised by their considerable robustness and flexibility and have been designed for heavy machining on medium/large sized workpieces.
Excellent results in terms of accuracy and efficiency in any type of environment are guaranteed by the following features :
- the machine structure is thermally stabilised;
- static and dynamic functioning, even under the most demanding working conditions, is optimised through Finite Element Analysis;
- the prismatic guides make use of a hybrid sliding system: roller slides for static load support with low friction and turcite slides on grinded guides in hardened steel for best vibration damping;
- all the guides are carefully isolated from hot swarf to avoid thermal distortion;
- the Y vertical axis is balanced through a closed loop hydraulic system;
- the direct measuring system is based on pressurised optic scales.
Modularity and expandability permit the creation of a customised product, which can be integrated in flexible cells and production systems for non-supervised machining.
|
|
Features :
- Frame design using finite element analysis
- 24-station, swing-arm automatic tool changer
- High-speed (12,000 rpm) cartridge spindle design with coolant ring
- Heavy-duty roller-type linear guideways in all three axes
- Large-size pre-tensioned ball screws
- Dual linked front doors for easy access
- Servo-driven Z-axis travel for smooth contour machining without mechanical counterweights
- Robust control software and user-friendly, ergonomic control panel
- Rigid tapping
- Artificial intelligence with nano-grade interpolation contour control |
|
|
A new range of high speed milling machines has been presented by BieMmePi in 1996. These machines, named META, have a fixed gantry structure and is available in two different sizes (X=850mm Y=600mm Z=400 mm or X=850mm Y=1200mm Z=400 mm for the PLUS version) are equipped with tool magazine and automatic tool changer. The electrospindle power and the compact, stiff construction allow the machining of general mechanics components, molds and other different applications.
|
|
Machining center with numerical control 3 or 4 axes.
Innovating and easy to use thanks to its touch screen and its assistant
Machine compacts for an obstruction minimal
Optimized ergonomics: door of frontal access with integrated staircase
door of side access to the store
Store of tools 32 sites!
Races: 3105 mm X 1640 mm X.400 mm |
|
Thanks to analytical planning studies, SERRTECH develops a "professional" evolution of the M1 model: the M1 PRO model that, thanks to its compact structure and its fixed table characterized from wide workspace it addresses customers who are machining and producing pieces of medium dimensions.
The study of the plan has been focused on factors Like the high-efficiency, the operating ability, the chip evacuation, the ergonomics of the machine, the easy maintenance and the modularity.
The Serrtech models enclose several years of experience in planning and use the best technology available on the market.
STROKE: X-Y-Z- Axis 1650-600-640 mm
TABLE: Working surface 1200x600 mm
Max loading capacity : 3000 kg
ELECTROSPINDLE: 12.000 rpm - Power for 30 min/ cont. 16kW - Max electrospindel torque 102 Nm
RAPID FEEDRATE: 30m/min WORK feedrate: 30 m/min
X-Y-Z axes motor 22-12-40 Nm
POSITIONING PRECISION: +-0,008mm
X-Y-Z Unidirectional repeatability axes +-0,005mm
CAPACITY Tool Changer: 30 - Tool selection: Random
Tool changing time: 1,6 sec
Total power installed: 30kW - Weight 9500 k |
|
Product Lines:
Vertical Center Nexus Series:
High Performance vertical machining center designed to provide the maximum value.
VTC Series:
Fixed table, travelling column vertical machining center available with either #50 or #40 spindle taper. Fast tool changes and high speed positioning.
Moldmaker & Super Moldmaker:
Double column Machining Centers for high precision dies and molds.
FJV Series:
High accuracy and high rigidity vertical machining centre featuring double column construction.
Mazatech V Series:
Column feed vertical machining centers.
Versatech V Series:
Large double column vertical machining centers which can machine all 5 faces in the same workpiece setup by automatically mounting a right angel head to the main spindle.
|
|
The advanced machine design of the DMC 35 V series delivers superb quality at an unbeatable price. The series comes standard with the most requested features like a 10,000 rpm motor spindle, 20x-tool magazine with double gripper, high rapid traverse speeds and high-tech controls with 3D-software. With spindle speeds up to 18,000 rpm, high dynamics and excellent sturdiness, the DMC 64 / 104 V linear suitable both for high volume chip removal and machining in the tool and mould sector. The tool magazine with 30 pockets and fast pick-up tool changer for setup parallel to production time lead to minimal idle times and delivers top productivity.
|
|
Features:
Hardened and precision ground guide-ways are Turcite-B coated. Extra wide box ways design increase contact surface area for higher stability, faster positioning and heavier cutting.
The multi-speed spindle adopts top quality German-built Z.F. dual section gear box. Fully sealed immersion type lubrication with oil chiller circulates coolant and keeps the machine running cool even at 10,000 rpm. (Optional: KMV-8VC).
The spindle runs on high precision taper roller bearings which allow for any type of heavy duty cutting without vibration.
The Z axis is balanced with Nitrogen in conjunction with pneumatic Nitrogen cushioning of the headstock for automatic balancing during vertical motion. Perfectly level and smooth action eradicates vibration. (Optional: KMV-8VC)
Lubricant is pressure fed at a volumetric ratio for even distribution at all critical points for optimal lubrication.
All three axes employ C3 grade high precision ball screws, each with dual pretension nuts and internal cooling ducts with preloaded support at both ends.
The spindle and ball screws at all three axes are cooled by re-circulated oil which passes through an oil chiller, dispelling heat deformation (optional: KMV-8VC).
The disc type system is fast and compact. Arm movement is smooth with excellent repeatability. Tool change time is 2.5 seconds (BT40).
Compatible with a variety of CNC control systems including Fanuc, Mitsubishi, Siemens, Heidenhain or Italian Selca..
Sizes available from 820 × 600× 600mm to 1600 × 815 × 815mm ( X × Y × Z ).
|
|
Optionally with Fanuc Control 0i-MB
Siemens 802D control
optionally with Fanuc OMD control
easy and comfortable operation
high-quality components for maximum reliability
linear guideways
rapid feed up to 950”/min.
16-station pneumatic tool changer
|
|
BZ 6000
The BZ is designed for machining long, heavy workpieces and offers
all production possibilities of a modern CNC-machining centre. The
sturdy layout even allows the machining of stainless steel. |
|
MOLD MAKER & SUPER MOLD MAKER
These machines have an extremely rigid double column design and highly responsive feed system, with comprehensive counter measures for thermal distortion, and various CNC functions ensure high quality die and mold machining.
The sub-micron CNC and high-accuracy scale feedback system for all 3 axes on the SUPER MOLD MAKER-u ensure high quality finishes that minimize manual polishing.
The optional HSK-E40, 40000 rpm spindle features minimized vibration and heat displacement for higher productivity, high quality machining, and longer tool life. |
|
M2 ROTOPALLET the versatility of the machine structure of the series M made possible SERRTECH the realization of the M2, a vertical processing center "Rotopallet". This model with pallet changer is a machine, which is aligned to customers, who need high speeds as well as high accuracies, reliability and the reduction and of the unloading times with the machine cutting. A goal of SERRTECH was it to build machines which make an optimal service as well as maintenance work possible.
The hydraulic turning system is fast and exact, since the table is not raised with the rotation. The pallet change-over switch system with three-way Kronrad with Hirth-type serration separates downward, whereby a clear reduction of the rotation time as well as a high life span of the table are reached.
TECHNICAL DATA
VerfahrwegeX Y z Achse1.000-600-640 mm
Table work surface: 850 x 600 mm
Max. portable load: 400 X.400 kg
Pallet rotation time: 5,1 sec.
Electrical spindle rotating speed: 12,000 rpm
Achievement 30 min/continuously: 35 - 22,5 KW
Max. torque: 120 Nm
Rapid traverse rate (X-Y-Z) 60 m/min
Feed speed (X-Y-Z) 60 m/min
Positioning accuracy: ± 5 µm
Repetition accuracy: ± 1,8 µm
Magazine ability: 30 places
Werkzeugwechselzeit (tool - tool)/(splinter - splinter) 1.6/3.6 sec.
Achievement: 46 KW
Weight 12,000 kg |
|
Our company is specialized in design and construction of NUMERICAL CONTROL MACHINING CENTRES 3, 4, 5 axis for cutting and machining soft materials (aluminium, composites, plastic, wood).
Ranges of application are extremely different (aeronautics, automobil and plastic industries, appearance cover, houseold furniture, naval construction, shaping, molds and patterns...).
Our range represents single and multispindle machines with and without automatic tool changers.
Standard capacities from 2000 mm x 1000 mm to 40 metres x 6 metres.
Machines are designed with :
- moving gantry and fixed table for long products,
- fixed gantry and one moving table for smaller components and two moving tables for higher productivity.
- overhead moving gantry.
High velocity movements due to brushless or linear motors combined with high speed spindles allow increased productivity. The installation of an automatic Tool Changer or multi-spindles also allows the regrouping of different operations within the same machining area.
The efficiency increases by a connection between your CAD system and CRENO CAD CAM softwares :
- complexe 5 axes machine(mould or triming)
- nesting software for optimizing the use of material.
We trust our product range is of interest to you, please do not hesitate to contact us for any further information.
|
|
FJV series Double Column Machining Centers
These high-accuracy, high-rigidity vertical machining centers feature double column construction. They all have high performance spindles and are available with a wide range of table sizes up to 3000 x 2000 mm (118.11" x 78.74") which is required to machine large size liquid crystal panel production components.
|
|
M4- The versatility of the machine structure of the series M made SERRTECH the realization of the model for M4 possible with a Verfahrweg on the x axis of 1650 mm.
This processing center permitted by the option "TREATMENT OF PENDULUMS "which of an additional unabähngigen tool shop with 30 tool places and a partition wall consists, machining in the pendulum enterprise, with a Verfahrweg on both sides of the x axis of in each case 600 mm
X-Y-Z axle: 1,650-600-640 mm
Work surface: 1.800x600 mm
Max. total load of the work surface: 4,000 kg
Positioning accuracy for the axles X - Y - Z: ± 0.005 mm
Repetition accuracy for the axles X - Y - Z: ± 0.0015 mm
Spindle nose work surface min. was away - max.: 120 - 760 mm
Rapid traverse rate (axles X-Y-Z): 60.000 mm/min
Feed speed (axles X-Y-Z): 60.000 mm/min
Acceleration: 7.5 m/s2 (0,77 G)
Axle drives (digital): HEIDENHAIN digital
X-Y-Z axle: 28 - 21.6-21.6 Nm
WORKING-SPINDLE
Werkzeugaufnahme: SK 40 DIN 69871
Speed range standard: 0 12,000 rpm
Run-up period/deceleration time 0 12,000 - 0 rpm: 1,2/1.1 sec.
Drive power (40%/100%): 35/22.5 KW
Torque (40%/100%): 120/76 Nm
Kind of magazine: Wheel
Tool places: 30 (+ 30 opt)
Tool change system: Random
Werkzeugwechselzeit (tool - tool): 1.6 sec.
Weight (standard machine): 14,500 kg
Dimensions (width x depth): 5.225x3.400 mm
Totalinstalled achievement: 46 KW |
|
|
