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The MAPAL tooling progamme was completed by a wide range of highly qualified milling tools for machining all common materials. The various sizes consist of milling cutters with PCD inserts for non-iron materials as well as ISO milling cutters featuring tangential inserts for cast iron and steel.
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The long neck form (radius + back taper) allow, according to the work piece angle to increase perceptibly the using depth of the tools.
Combined with the new cut design, it reduces breakages and vibrations. So the high speed machining is efficient.
The HARD'X coating -hardness 3700HV- allows to machine treated steels up to 65 HRC.
Materials :
Carbide
Carbide + Graph'x
Carbide + Hard'x
pages 74 and 75 from Magafor 701
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The carbibe ball-end miniature end-mills magafor have an accuracy R + -0.01.
Ideal for slotting,engraving, mould shaping.
There are 3 types :
Extra short serie
Short serie
Standard serie
Materials :
Carbide
Carbide + Graph'x
Carbide + Hard'x
Diameters : 0.1mm to 16mm
pages 70 and 71 from Magafor 701
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These cutters are designed for CNC machine. They allow to machine even very thin materials.
Many easy regrinds.
The radius is positionned in relation to the small Ø d1 : so it is possible to machine compound forms, small slots and holes from 0.5mm.
Materials :
Carbure
Carbure + Hard'x
Diameters : 0.10mm to 5mm
page 69 from Magafor 701
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The carbide miniature routers single flute magafor are ideal for aluminium and plastics.
The available diameters ranging from 0.5mm to 3mm
page 64 from Magafor 701
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The long neck form (radius + back taper) allow, according to the work piece angle to increase perceptibly the using depth of the tools.
Combined with the new cut design, it reduces breakages and vibrations. So the high speed machining is efficient.
The HARD'X coating -hardness 3700HV- allows to machine treated steels up to 65 HRC.
Materials :
Carbide
Carbide + Graph'x
Carbide + Hard'x
pages 66 and 67 from Magafor 701
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Among our 54 micro end-mills ranges it's easy to select the most adapted tool to your need, as well as to machine an angle, a straight form, a concav or convex radius. Diameters or radius are available from 50 microns. For instance : End-mills diameter 0.40 are standard in 30 different ranges ! Who offers more ?
Engaged right from the start in the process aspiring to the excellence, Magafor offers his two new "X" coatings, sprung from the multi-layers nano technology.
GRAPH'X : diamond coating (8000 HV) particularly effective to machine the graphite, composite materials, plastics with glass-fibers or carbon bibers.
HARD'X : wih a high hardness (3700 HV) this coating shows a high thermic stability and an excellent proctection against heat and wear. Ideal for dry machining -high speed cut- in treated steels and dies.
Diameters : 0.05 up to 14 mm
Materials :
Carbide
Carbide + Graph'x
Carbide + Hard'x
page 63 from Magafor 701
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The three flutes carbidre miniature end-mills magafor have a precision of 0 - 0.01.
The available diameters ranging from 0.5mm to 3mm.
The coatings are available just upon request.
page 65 from Magafor 701
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PREZISS DIAMANT offers a full range of PCD milling/planning heads for every kind of machining. With the original PCD indexable insert head from PREZISS DIAMANT, it is possible to achieve any finishing quality requirement thanks to its unique design. The PCd inserts are adjusted at the same time in length and diameter to keep always original dimensions and they can be sharpened from 3 to 5 times. The internal coolant system is specifically designed to easyly evaquate the waste as well as keeping cool the working area.
Excellent yield and high milling quality.
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PREZISS DIAMANT is specialized in manufacturing of the complete range of DIAMOND (PCD) tools for the metal-working industry, aerospace and woodworking industry.
precision PCD and PCBN cutting tools for the machining of aluminium parts, non ferrous metals, glassfiber and acrylic as well as composites and graphite parts.
-PCD reamers.
-PCD stepped reamers.
-PCD form tools.
-PCD end mills
-PCD face milling heads.
-PCD drill bits.
PCBN tools for machining of hardened steel >45 Hrc, cast iron components and syntered alloys >35 Hrc.
-PCBN inserts for lathe operations.
-PCBN fine bohring tools.
full range of PCD & PCBN precision tools for every possible machining aplication.
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Complexe tooling systems will be modulated during the machining process. This is the reason why they belong to the premieure league of special tools. The manufacturing of these tools needs long experiences in special tool design and construction and a high precision production.
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ARNO® solid carbide milling cutters are made from ultra micro-grain hard metal. The grain sizes are 0 - 0.5 µm and depending on the finish are provided with various coatings (TiAlN or TiCN).
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Stellram's thread mills complete a thread in one machine set up. Tools with NPT, NPTF, BSPT, BSW thread forms produce internal, external, right hand and left hand threads with the same tools. They produce easy to handle chips, minimize power requirements and interrupted cuts and casting mis-match is no problem. Excellent surface finish eliminates deburring operations. Multi-start threads are easy to produce and there are no broken taps to remove.
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in ultra-hard materials
Face milling cutter PF 1000
Cermet and ceramic tools
PCD- and PCB-tipped tools
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KENHARD is a new range of tools of high precision manufactured with an extrasubmicrograin material, special geometry and K-SUPRA coating for machining hardened materials from 50 to 70 HRc.
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Inserken is a new system that revolutionizes the world of mechanization. It consists of a submicrograne hard metal insert put inside an antivibratory steel driftpin by thermical fastening or by mechanical fastening.
It guarantees that in this way there is an excellent relationships between fastening and concentricity to enable high speed machining in steel up to 62 HRc (Thermical fastening) or up to 50 HRc (Mechanical fastening).
Main advantages:
- Optimization of tool cost.
- The integral condition allows the possibility of having more teeth so that there is better performance.
- Aplications: Steel and cast iron for the sectors of moulds, dies and general machining.
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For grooving and slitting in steels, cast iron, non-ferrous metals and plastics
Applications:
Cobalt shell end mills (peripheral cutting)
Cobalt angle and double angle cutters (Milling guides and dove tails in steels)
Cobalt orner roughing cutters (cutting edge radii)
Cobalt convex radius cutters (cutting half-round)
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Metal Slash MS-Serie for milling with high feed rate
The new Metal Slash Cutter Serie from diameter 50mmm to 125mm with high cutting capacity and low cutting force for machining of steel, die steel and cast iron. Depending to the operation feed rate of 2mm/teeth and depth of cut of max. 2mm in face milling or ramping operation is possible. Economical 4 cutting edges usage with optimized geometry for efficient milling.
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