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VARLIK AAD Type machines are designed for packing of open mouth bags to fill product and then close; and net or gross weighing units are installed on according to your need. Type of product feeding depends on characteristics of product; free flowing, screw type, belt type or vibratory type. Your satisfaction of machine is strictly connected to above decisions according to your needs and requirements.
* Free flowing type feeding for easy flowing, dry and granulated products. For example sugar, salt, sand, seed grain, ?
* Vibratory feeding type for difficult flowing products, coarse granular, abrasive and amorphous shape. For example coal, nail, wire products, rock,?
* Belt feeding type for free flowing or not but dedicated or wet products. For example tea, wet vegetables and fruits, fertilizer,?
* Screw feeding type for difficult flowing products but damage is not important during packing. For example cement, sand, construction chemicals, soil,?
The following points are essential to reach good weighing accuracy of outputs:
* Perfect working of product feeding mechanism.
* Perfect controller with perfect software and program.
* Reliable load cells.
* Technical support by specialists who has good knowledge on product/weighing/packing.
With over 25 years of experience, VARLIK Machine selects reliable solution for your product and best machine combination for your needs. Additionally you are only able to find innovative specific software?s and improved programs just in VARLIK machines.
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Uhlmann presents a world first.The Integrated Bottle Center 200, referred to as IBC 200, offers pharmaceutical manufacturers a new dimension in efficiency, flexibility and ease of operation when packaging tablets or capsules in bottles.
We proudly present a new machine generation that has been developed strictly in compliance with pharmaceutical factors: an integrated bottling line that smoothly links all key functions. Take a look at the following pages and see what potential the Integrated Bottle Center 200 has to offer for your production
Innovative:
guided bottle transport using feed screws
Efficient:
no ramp-up phase after format changeover, no micro-stops
GMP-compliant:
easy-to-clean, bench-like design with optimum accessibility
Networked:
one central user interface for all functions of the IBC 200
Accurate:
100% counting accuracy thanks to innovative drive concept of the electronic tablet counting module
Safe:
for operator and product thanks to the completely enclosed system
Modular:
customized machine configurations
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The « CONTAINER TRANSFER SYSTEM » (CTS) developped by JetSolutions SA allows a proof connection any kind of vessel with a container for discharging powder or granulate by gravitation.
The vessel to be emptied must have its own closing device (fpr example SAK, DOSIMAT valve, air lock, etc…). JetSolutions SA offers different technologies for:
Dust free transfer of powder or granulate into a container
Avoiding any contact with the surroundings for the powder
Connecting the container to a vessel on scale
Working Principle:
JetSolutions SA offers 3 solutions:
1) The CTS is fixed and the container is lifted
- The top cover of the IBC must be replaced by a « male » connector cover
- The container must be lifted until contact with the CTS and kept in this position
- Le male connector cover is sucked by a vacuum pump in position open
- The powder may flow trough the CTS from the vessel down into the IBC
- The Connector cover of the IBC closes by rupture of the vacuum
- The IBC is removed and closed with a standard cover
2) The CTS is adjusted and the container is fixed
- The top cover of the IBC must be replaced by a « male » connector cover
- The IBC is positionned below the CTS
- The CTS comes down to the connector cover of the IBC
- Le male connector cover is sucked by a vacuum pump in position open
- The powder may flow trough the CTS from the vessel down into the IBC
- The Connector cover of the IBC closes by rupture of the vacuum
- The CTS is lifted, the IBC is removed and closed with a standard cover
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VALVE BAG TECHNOLOGY ROTATING SYSTEMS
To optimally fulfil your specific requirements, we offer 4 different types of rotating material packing systems. The Roto-Packer RSE fills materials using a vertical or horizontal turbine. The RLE machine uses air-assisted filling. The ROTOSEAL is a rotating bagging machine with an integrated valve sealing system. The ROTOCEM is a machine specially designed for the cement industry.
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For all of our equipment we offer a wide range of fillers. Depending on the required speed and volume, the fillers can be driven mechanically, pneumatically or by servo drives.
Fillers options:
- Volumetric friction filler
- Volumetric cup filler
- Auger filler
- Multihead scales
- Linear scales
- Gravimetric scales
- Control scales
- Fillers for liquids or semi-liquids
- Multilane auger fillers (each lane individually controlled by own servo)
- Multilane volumetric filles
- Multilane fillers for liquids or semi-liquids
- Multilane auger filler (each lane individually controlled by own servo) with adjustable gap between augers
- Belt fillers for soie and mulch
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KVM: Bag Filling and Closure Machine
For Packaging Of Products With Advertising Appeal.
Top-Closing Machine KVM 10 with customer-specific bag head shaping modules.
Highest Flexibility:
At a set performance of 80 bags/min., various types of top closure can be manufactured:
simple sealed top seam
180° folded top seam, closed
bag closed by clip
peel seam closure
label closure
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Möllers Rotary Impeller Packers fill fine to the finest materials in valve-sacks with high filling capacities. They are composed of the rotary packing silo and attached filling-modules with horizontal filling-impeller, filling valve, filling spout, attached bag rest in DMS load cells and weighing electronics.
Main advantages:
- Horizontal rotary filling impeller = low energy consumption, low wear
- Compact construction, low space required
- Rotronik®-packer control = central control and monitoring of all filling modules, automatic filling-weight correction, rapid product change
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Arodo manufacture different types of big-bag filling systems. Think of mobile systems which can be added to a sack filling system where big bags are filled according to the “multi-dump” principle. Also filling systems with an own dosing and weighing device are part of the delivery program.
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Gross weighing system
This system is suitable for sticky products. The gross weighing principle makes it possible to weigh the product directly into the sack. It can also be used in locations where height is insufficient. Subject to the construction the capacity is 100 up to 300 sacks per hour.
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This system is suitable for non-sticky products. The net weighing principle makes it also possible to fill big-bags according to the “multi-dump” principle. Subject to the construction the capacity is 400 up to 1400 sacks per hour.
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Particularly selected for certain filling materials owing to flow-mechanical properties, valve-sack filling-machines are manufactured by Möllers in further worldwide proven configurations. The machines, constructed as single packers, are used to achieve higher filling capacities but also in in-line configurations with a common filling material feed and empty-sack feed via a common sack applicator.
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MACROMATICA is a powder macrodosing filling machine with vacuum/pressure disc system, designed for filling powders and granulates into stable, cylindrical glass or plastic bottles.
The powder dose is drawn and held by the dosing disc and then released by a compressed air jet into the filling funnels. An adjustable vibrating system of the funnels facilitates the powder flow into the bottles.
Output up to 120 bottles/min.
MAIN CHARACTERISTICS
- Robust construction design
- Reliable filling system
- Second dosing disc available to double the total dosing capacity and with the possibility of filling two different powders into the same bottle
- De-dusting station for aspiration of any suspended powders
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ZB powder fillers are suitable to handle a wide range of powdered and free flowing granulated products
CONTAINERS
The machines can handle round and non-round metal, glass, plastic and composite containers having a filling capacity up to 5 Kg..
CAPACITY
From 10 to 400 c.p.m. according to the product and container size..
PRODUCTS
- powder with fat content less than 28%.
- dried granulated product.
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The METRAL ER rotary bagger is a model that allows for a configuration of 3 to 12 slots, reaching a pace of over 4,500 bags/hour.
The combination with a "Speedy" bag dispenser delivers an entirely automatic, high-speed bagging process with the utmost reliability.
The touch screen it contains allows for simple and intuitive communication between man and machine, allowing access to the work parameters for each of the slots, production graphics, alarm register,….As a bonus, this data can be transferred in real time to the network.
Each opening has an electronic weight control system that automatically controls and optimizes the filling cycle.
It also controls the rest of the cycle’s processes such as automatic calibration, the height of the valve seat, the position of bag release, monitoring of broken or poorly positioned bag.
This model’s design allows easy access to all the places subject to wear and tear or the ones that require preventive maintenance.
Waste pick-up and breathing holes keep the bag clean throughout the process. As a bonus, ultrasound welding equipment can be installed, guaranteeing that the bag is sealed.
Metral, with more than 30 years of experience and more than 1,600 machines installed worldwide, offers its customers an overall, efficient solution for bagging, palleting, and packaging.
A team of highly-qualified professionals are at your service around the world.
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FIBC (BULK BAG) BAGGING SYSTEMS
PREMIER TECH SYSTEMS designs and manufactures a broad range of reliable, high performance equipment to fill, weigh, discharge and transport all types of bulk solid materials into flexible industrial bulk containers (FIBCs or bulk bags). From individual equipment to fully automated systems we can provide you with the solution that will meet your requirements as well as your industry's requirements.
Bulk Bag Fillers and Peripheral Equipment
BG Series
Heavy-duty semi-automatic filling and weighing systems with advanced weight controller, simple and low-cost manual filling systems, discharge systems, crane or forklift adapters and powder deaeration system.
Applications
Calcium carbonate, carbon black, coal, coffee, concrete mix, copper hydroxide, detergent, fertilizer, fish food, flour, graphite, kaolin clay, pet food, pigments, polystyrene, rice, salt, silica, soy proteins, soybean seeds, sugar, etc.
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Once the filling process has been initialzed, depending on the chosen type of the big bag filling station, all of the functions are carried out automatically.
The ventilation and densification of the products are decisive during the coarse flow or after the end of the filling process to ensure the optimum filling output and stability of the big bags. The densification can be carried out by an integrated vibrating device or an integrated de-aeration probe. The optimum densification parameters can be set according to the specific product properties.
Advantages:
- dust-free filling thanks to the sealing of the inflatable sleeve
- product-specific dosing organ
- user-friendly with its pneumatically operated and slewing clamping hooks
- blow device for the optimum forming of the big bags
Machine output:
up to 30 bags per hour
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The RSB is a Big.Bag emptying system which sums up all standard features of this machines range. This machine has a series of accessories and a building quality which makes it particularly suitable for the most exigent industrial fields such as the food, chemical and pharmaceutical ones. Its frame is adjustable in high and it can be adapted to the different Big-Bag dimensions usually present on the market. The basic version of this machine is in stainless steel AISI 304 but also other materials are available on demand. Among the possible accessories available there are pneumatic side hammers bound to the structure to avoid the material flow from the Big-Bag to the product intake which run in alternate way and can be also excluded. The outlet is made to be easily joint with mechanical extractors or with product intakes for the pneumatic conveying. Among the optional accessories there is the tackle to lift the Big-Bags (RSBP).
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Big Bag-filling equipment (Flexible Intermediate Bulk Container, FIBC) is manufactured by Möllers using gross-weight weighing. Octabin-filling machines are offered, with infinite height adjustment, filling lid and suction device.
Peripheral equipment is available for plant automation systems
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