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ILERSAC A - AUTOMATIC BAG PLACER
Automatic bag placer model ILERSAC A has been designed to handle paper, PE or woven PP open mouth bags, reaching capacities up to 720 bags per hour.
It can incorporate any product dosing type on top depending on the product to be bagged either in gross or net weight configuration.
ILERSAC A is composed by the following stations:
Empty bags magazine
Bag catching group:
It is formed by a main body where different vacuum cups are located. They can be easily adjusted on guides. Frame is driven by pneumatic cylinder with two movements to proceed with the complete catching cycle:
1. Vertical: system goes up and down to take the empty bag and raise it from the stack.
2. Frontal tilting: system tilts and delivers the empty bag at the level of main frame where bag opening station is located.
Bag opening station
Placing arms
Filling spout
Bag mouth stretching and flattening
Quick exit belt conveyor
Closing belt
Height adjustment for exit belts
90º bag pusher
OPTIONS:
Side kicker
Motorised height adjustment for exit belts
Tight-proof filling spout
Bag lifter for quick exit belt
Bottom vibration
Motorized bag top guiding system
Kit for handling of side-gusseted bags:
It is composed by three modules: Bag catching station,
Side pincers at filling spout. They keep the gussets closed to deliver them this way to the guiding for its later closing & Motorized bag top guiding system.
ATEX Version
Anti-corrosion version
+ info in www.tmipal.com
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- Positionning of the full drum (A) below the MULTI-DOSIMAT
- Proof connecting of the drum to the MULTI-DOSIMAT
- Elevation and turning up side down of the assembly (drum + MULTI-DOSIMAT + outlet hopper + dedusting hood)
- Tare weighing of the empty drum (B) on the scale
- Positionning of the assembl drum + MULTI-DOSIMAT down to approx. 1 cm distance to the drum (B)
- Start up of the dedusting aspiration
- Weighing and dosing of the product controlled by the terminal IT 9000
- Once the drum (B) is full, positioning of the next empty drum (B) on the scale
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Model 4190
Weighmaster Auger Filler
Model 4190 WeighMaster is designed to fill valve type bags with pelleted, flaked, granular or powdered products such as spice blend flours, salted meat cures, mustard flours, chemical powders, concrete blends, livestock supplements and similar materials.
How it Works:
Product is delivered into a valve bag by an auger style feeder housed inside a “weighed” spout. As the bag weight increases, the force increases on the spout, and a weight reading is registered. When the weight reading is adequate, the screw feeder is stopped, and the bag can be removed. An optional product agitator is available to maintain a consistent product feed to the auger.
Design Features:
- Scale-beam gross weigh.
- Auger feeder.
- Manual start switch.
- Mechanical tilting bag chair.
- Mechanical bag clamps.
- Safety interlocked clean-out door.
- TEFC 230/460 V., 60 Hz., 3 Ph., drive.
- NEMA 12 electrical system.
- 1.1/2 CFM @ 80 PSI pneumatic controls.
- Mild steel construction.
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For filling of powders or granules from 1 to 50 Kg
- Filling of rolls
- Filling of drums
- Filling of bags
+ Intégration sur Ligne
+ option ATEX
Applications :
- Pharmacy
- Foodstuffs
- Cosmetics
- Chemistry
Benefits :
- Touch screen
- Difficult powders
- Weight accuracy
- Easy cleaning
- Weighing schedules
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Designed to simultaneously fill and weigh bags, boxes or drums with dry bulk products. Chantland-MHS offers gravity, pneumatic, auger, impeller, vibratory and belt feed models utilizing balance scale beam and electronic load-cell technology to efficiently and accurately meter dry products such as fine powders, granular materials, chunks and pieces in a controllable, predictable fashion. We maximize packaging rates while maintaining repeatable, accurate weighing results.
Model 4192
Weighmaster III Twin Auger Filler
Model 4192 WeighMaster III gross weigh twin auger filler for open-mouth bags, boxes, drums and tote bins. Designed for very fine aerated, to sticky hard-to-handle materials.
Design Features:
- Electronic load cell maintains accurate fill weights.
- Twin auger design offers highly controlled fill rates up to (10) 50 lb bags per minute.
- PLC controlled bulk & dribble feed achieves weight accuracies of +/- 0.2 lbs..
- Air operated bag clamps with auto-start, bag-in-place switch prevents accidental spills.
- Air operated positive product cut-off.
- Automatic air purge system for auger seals.
- Dust collection port to maintain a clean work atmosphere.
- (2) easy access hopper clean out doors with safety interlock switches.
- Easily removable augers for thorough machine clean-out.
- NEMA 12 electrical system.
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Model 4199
Gravity Porta-Valve Gravity Filler
Model 4199 Gravity PortaValve is designed to fill valve type bags with high density free flowing products such as steel shot and similar materials.
How it Works:
The valve bag is installed on the fill spout, and rests in the bag chair mechanism. When the clamshell gate opens, product gravity flows into the bag. When the bag has reached the designated weight, the clamshell gate closes, and the bag can be removed.
Design features:
- Scale-beam gross weigh.
- Gravity feeder.
- Mechanical catch gate release.
- Manual bag clamps.
- Mild steel construction.
Available Features:
- Pneumatic bag clamps.
- Pneumatic bag inflator.
- Stainless steel contact surfaces.
- Special paint finishes.
- Supply and transition hoppers.
- Take-away conveyor.
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RS20 Special, automatic packaging machine starting from paper or paper-based pre-made bags.
It fills and closes paket shape bags: 45-55 ppm for 1 kg. of flour or similar products. Easy size changeover.
Very economic and efficient line, ideal for making high quality bags at a very good quality/price relation.
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The AFI Series 10 volumetric filling machine features a choice of auger drive methods; flux vector inverter, heavy-duty clutch/brake, and servo for even greater control and accuracy.
In freestanding semi-automatic form it offers a versatile and low cost filling solution. Mounted over an existing line or as an integral part of bagging, sachet or cartoning equipment, the head can be combined with a downstream checkweigher to minimize product giveaway.
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The Auger Fillers use a rotating auger in a funnel shaped hopper to deliver an exact amount of product at a constant rate.The volume of the product dispensed is determined by the precise control for the rotations made by the auger.
-Mateer Auger Filler is ideal for dry powders and granular products
-Upgraded electrics available
-Semi-Automatic, inline automatic and rotary fillers available
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The AFI Series 10 gravimetric filling machine incorporates a weighcell or balance to control the fill weight, eliminating inaccuracies caused by products of inconsistent density.
Two-speed filling with high speed bulk and slow speed top-up or multi-stage filling provide even greater accuracy
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This range of bagging machines make it possible to bag granulated or powdered products in the ready-made open-mouth bags.
A range of metering-weighing devices installed upstream prepares the doses before filling (net weight).
Bags of between 5 and 50 kg can be processed with or without gussets.
Upstream, different bag closing systems are available: stitching, folding stitching, removal of crepe tab, folding and gluing, welding.
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ILERFIL ABSD
PACKER FOR POWDERY PRODUCTS INTO OPEN MOUTH BAGS.
Ideal for the food or fine chemicals industries, or for any other application requiring high precision in weighing and ease of cleaning when changing product.
Designed to achieve the total absence of inside corners where any product remains can accumulate to cause possible cross-contamination.
The measured dispensing system is made up of a product dosing screw controlled by a variable speed motor that allows the dispensing cycle to be carried out in two phases (fast and fine-tuned loading), thereby optimising speed and accuracy.
The measured dispensing assembly can be completely dismounted at the back. This moves together with a product collection tray.
The dosing screw and its support are completely accessible for cleaning.
They include sealed adjustment, closure and quick connection systems.
To handle extremely fine and fluidised products. The dosing screw’s bearing is coupled separately from the chassis so as to prevent contamination.
Iinspection and cleaning door at the dosing screw’s drop.
The parts in contact with the product are made from polished stainless
steel to prevent adherence.
The defluidising probe allows for the product to be densified inside the bag to permit its closure and subsequent palletising, without having to wait for the product to rest and release air.
Since the majority of applications are for powdered products, the installation incorporates strategically-located dust removal inlets to keep the bagging area dust-free.
The inlets must be connected to the relevant filter.
End-of-weighing gate to prevent uncontrolled product flows.
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The Series CMR continuous motion rotary fillers offer high speed, high accuracy filling for a wide variety of powders and granules.
With the powder path fully sealed from the bulk feed through to the container, machine environment and containers are kept virtually dust-free. All powder contact parts are recess-free for easy cleaning and can be removed and re-assembled speedily without the use of tools.
The size of turret, number of transfer funnels and filling heads are dependent upon the production output required, size of container neck opening and powder flow characteristics. A choice of technologies and designs with segmented funnel sections, container jogging and air-pulse transfer are available.
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One of 3 multi-function monobloc systems precision filling granules into petrol tank breather filter cartridges for the motor car industry with loading / unloading by a single operator.
Indexing motion rotary system for vending drinks powders into canisters with extremely small neck opening, including checkweigher feedback and auto-stacking.
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The pharmaceutical industry demands the highest standards of quality as defined by design, materials, workmanship, GMP, accuracy, usability, security and reliability. Since these same qualities have been the guiding principles since All-Fill was founded in 1969, it is no coincidence that this important sector accounts for an increasingly significant proportion of All-Fill’s total production.
All-Fill is able to meet the widest range of customer requirements, from individual machines to complete turn-key lines, from fine fluffy sticky powders through to free-flowing granules, all with the option of fully integrated weight control systems. All-Fill support includes a full validation documentation package, with protocols and experienced personnel to assist with installation and operation qualifications.
Supplied as standard with a lift mechanism for neck-entry dust-free filling of fine powders and vibration for settling of granular products. Conveyor bed and system frame GMP designed for ease of cleaning. The photograph on the left below shows a Series 100 in-line machine filling dry suspension antibiotics, 20g to 60g, into narrow-neck glass bottles at up to 30 per minute, with neck location for precise neck-entry lift. The photograph on the right below shows an integrated unscrambling filling and stoppering system in fully sealed glove-box enclosure for precise gravimetric filling of biological analysis samples into vials and small bottles.
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The GPV feeding system is suitable for powders and granules in variable doses. High speed product discharge by means of servomotors. Complete with hopper and feeding tubes, the dosing cavities have self cleaning systems.
The SSS volumetric feeding system with oscillating movement is used for free-flowing powders and granules, complete with hopper and feeding tubes. The oscillating movement is controlled by a servomotor to permit precise control of filling and discharging time of the dosing cups. Dose variation is adjustable and independent for each lane. The regulation of the dose volume is carried out by adjusting the depth of the dosing cups.
The AUGER FILLER is suitable for non free-flowing powders. It is driven by servomotors with independent control for each production lane, complete with a system to maintain a constant product level in the hopper.
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The product is filled by a dosing auger that is designed depending on the product characteristics. The flexibly adjustable auger rotation speed guarantees a high filling accuracy even if it comes to the filling of the most diverse
For the compact filling of heavily fluidised products a de-aeration system can be integrated in the auger housing. Thanks to the resulting high compacting rate the auger packer produces robust and easily stackable bags.
Advantages of the auger packer:
- product-specific design of the dosing auger
- quick and efficient cleaning due to the divided dosing auger
- filling of paper and PE bags with low de-aeration properties
Machine output of the auger packer:
up to 150 bags per hour per spout
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The most effective method of precise powder dosing
Exact dosing on high technical level for nearly all powdery and fine granular products.
The swirled and highly-polished precision dosing augers, designed according the specific product requirements. ensure much gentler product handling in comparison to standard pre-fabricated screws . Special closing systems are exactly tailored in accordance with the properties of the product to avoid dribble and seal contamination..
Ausgereifte Verschlusssysteme sind konsequent auf das Füllgut abgestimmt und verhindern das Nachfallen von Produkt.
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The TOPLINE has been especially developed for powdery products, just as flour, starch, baking ingredients, yeast, etc. as well as pet food.
All necessary steps from the filling up to the closing of the open-mouth bags take place in the compact cabinet of the TOPLINE. After the empty bag has been taken out of the bag magazine and opened it is exactly placed at the filling spout. During the filling clamping jaws grab the bag from all sides in a secure and dust-tight way. The filled and compacted bags are closed by either sewing, folding, sealing and/or hot melt activation.
Advantages:
- clean product filling
- high bag filling degree
- clean packing environment and compact packing room due to the integration of all necessary filling and closing modules in one cabinet
- empty and full bag transfer at the same height during the complete filling and closing cycle
Machine output:
200 - 800 bags per hour for filling weights from 10 to 25 kg
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The "Plug 'n Pack" concepts made by BEHN + BATES unify the applicator, filling and sealing technology in one compact, pre-assembled and dust-tight unit that ensures a low-noise filling operation and shortest assembly times as the test operation is carried out in our workshop already.
Our "Plug 'n Pack" concepts can be integrated even into smallest spaces.
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The S 710 is a weighing machine for filling large product quantities with a speed of up to 25 fillings per minute. With a weighing range of up 100g - 5kg and a resolution of 1g the machine is able to fill precisely heavy weights. The machine has a self-optimizing software, which adapts the filling action to the product, to avoid over-fillings. The weighing machine is made of stainless steel and is easy to clean in case of different filling products.
Special sizes of the weigh fillers are able to fill up to 50 kg.
Technical Data S 710:
- Weighing Range up to 5 kg
- Resolution from 0,1g
- Manuel operation by foot-switch or automatic operation by signal
- LC-Display with operator guidance.
- User-friendly operation with LCD screen, clear text and data input via keypad
- Input of only three data points required: Nominal weight, tolerance and speed
- Autonomous monitoring and regulation of vibratory tray speed
- Up to 25 weigh fillings per minute, depending on flow behaviour and weight of the product.
- Statistics with counter, average value, standard deviation, min. and max. weight, etc.
- Customized specifications
- easy to clean
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Electronic Weigh Packer
FNL-306CC
Main user
Food industry, Pharmaceutical industry, Agricultural chemical company, Petrochemical industry, Feed manufacturing plant, Ceramics industry.
Features
- Compact
With only 80% of previous models height, the FNL-306CC can be installed in a small space. (Comparison with Yamato FNL-306CC)
- Simple construction for easy cleaning and maintenance
The single-plate cutoff gate is directly linked to the servomotor to make adjustment of the opening angle simple. Maintenance and cleaning are simple and contamination is eliminated.
- New feed method increases weighing speed
The new digital servo-feed system achieves high-speed feeding and weighing operation at 700 bags per hour.
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Application : Cement and Powdered material
Available in Single Spout model
Auto-weighing system with bag pushing system
Pre-assembled with solenoid valve, limit switch etc.
Sub-divided in to Heavy duty Air Compressor
Capacity : 3 - 10 ton per hour
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Net Weigh Scale
E Series
System that meets the highest demands for precision weighing of bags ranging from 10 to 110 lb (5 to 50 kg). Uses an advanced weight controller (SpeedAC NXT). Capacities up to 35 weighments/min for a single scale.
Applications
Aggregates, animal feed, coal, concrete mix, fertilizer, flour, grain, ground limestone, milk powder, plastic pellets, PVC resins, seeds, etc
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High-Speed Open-Mouth Bagger
PTK-1700 Series
Advanced, rapid, and versatile, this single spout system is designed for bagging powdered or granular materials into open-mouth bags, reaching speeds up to 25 bags per minute. It handles all paper, PE, and woven PP bags (pillow-type or side gusseted) and can integrate all types of closing systems.
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VARLIK Automatic Open Mouth Bagging Machine is a packing machine which empty bags are automatically taken from magazine and automatically placed on filling spout. Main reason of reaching higher capacity then semi automatic machines is heaving speeder bag placing then manpower as well as constant non-stop operating.
Manually placed empty bags are bind by vacuum hands one by one from magazine, and travel to filling point. Empty bag mouth is open by special mechanism and then places on filling spout. Bag is clamped to wait filling. Weighted product is discharged in bag through filling spout. Filled bag clamp is released and is moved by conveyor to sewing unit. Bag is transferred out after sewing. After this kind of high speed bagging machine, we recommend you to use VARLIK palletizer. VARLIK Automatic Open Mouth Bagging Machine has very improved mechanism and control system to make all above movements synchronously good and failure free. Besides all above, we are proud of presenting uncomplicated and very reliable user friendly mechanism.
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VALVE BAGGING SYSTEMS
Whatever your product, filling accuracy or level of automation desired, PREMIER TECH SYSTEMS has the equipment you need for packaging and handling your valve bags. Our product line includes auger, air and impeller packers equipped or not with an automatic bag placer. For extremely light and fine chemical powders we also offer a vacuum packer, which can be fitted with our brand-new bag placing and ultrasonic sealing system
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Efficient and reliable filling of floury, powdery and gritty products, just as starch, flour, baking ingredients, soybean products, proteins, sugar, etc.
For product filling the pneumatic packer utilises air. The proven design of the chamber bottom and top fluidisation air supplies that are separately adjustable depending on the flow behaviour of the product provides an optimum product feed rate with a minimum air supply.
Thanks to the continual air suction during the filling, high filling outputs are guaranteed with a minimum internal bag pressure.
Advantages of the pneumatic packer:
- gentle, clean and low-dust product filling
- minimised product residue in the filling chamber
- easy cleaning in case of product change
- project-specific configuration thanks to the BEHN + BATES modular system
Output of the pneumatic packer:
up to 300 bags per hour per spout
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TURBINE INLINE PACKER
Depending on the properties of the product to be filled, e.g. bulk density, flow properties and particle size distribution, we offer a customised packing system. We have available 2 different turbine filling systems in our product range: the HAVER vertical turbine filling system and the HAVER horizontal turbine filling system.
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