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| The precision presses of the EMP series cover a force range of 0,5 up to 70 kN. By a force of 0,5 kN up to 10 kN, the standard stroke is 100 mm. Starting from 20 kN the standard stroke is 160 mm. To that, further exexutions of up to 500 mm stoke are deliverable. |
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| KLPCThe body is welded with steel plate to gain good rigidity and stable precision. The crankshaft is placed vertically, so the structure is compant and the contour is beautiful. Using the combined pneumatic friction clutch and brake, so the engagement is smooth, the actiın is agile and the noise is low. Gear pair adopts the flooding system lubrication. The slide block is six-face rectangle with longer guide track whose face is bronze panel. Meanwhile an import hydroulic dverload protector can be installed in the slide block with imported air pump and ring seal. |
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Belt press for continuous juice extraction of fruit and vegetable mashes. Flottweg range of belt presses reach up to capacities of 22,000 kg/h.
Typical application:
processing of fruit and vegetable juices. |
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Our company group has developed some vulcanizing presses for rubber belts and for PVC belts, which are exceptionally robust, precise and easy to use.
The use of duralumiunium for the traverses allow a clear reduction of the weight. |
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As a general rule, hydraulic production presses are notable for their flexibility of use. The hydraulic and electrical accessories have evolved considerably over the last 10 years.
As examples of technical performance, and to mention only the extremes, today we are able to manage movement accuracy down to 100th of a millimetre and control operating speeds to 500 mm/s!. |
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New "direct drive" screw press with rotative linear motor
The new screw press that Ficep is proposing in addition to the traditional screw presses with disks control, is characterized by technical innovations which place this machine ahead of the market. |
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- Our presses have large frames in which the slide is guided by large-size bronze guides with graphite inserts.
- The cylinders are made of steel with hard chromium plated rods.
- The guidance system uses loaded PTFE and the seals are of the polyurethane composite type.
System characteristics :
- Slide thrust force : 400 tonnes.
- 2 thrust cylinders (200 tonnes each) the movement of the 2 cylinders is managed by a PLC and servovalves allowing the work to be done with an off-centre force.
- Slide travel : 1000 mm.
- Maximum distance between tables : 2700 mm.
- Working speed at 400 tonnes : 15 mm/s.
- Approach speed : 650 mm/s.
- Return speed : 500 mm/s.
- Dimensions of the press table 2500 x 1600 mm.
- Two stamping pads with posts and a capacity of 80 tonnes each.
- Travel : 350 mm.
- Return speed 195 mm/s.
- Dimensions of the stamping table : 2250 x 1250 mm. |
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These presses, which can be either C-frame presses or Gantry style presses, are mainly used for straightening medium or thick sheet, section, tube or round bar.
They can also be used for special bending, flattening, forming and punching operations.
Using these machines produces considerable time saving compared with traditional heat withdrawal straightening techniques.
In addition they provides the advantage of quiet fatigue-free working for the operator. All operations are done in complete safety.
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Specifications :
- Tonnage possible : 50, 75 and 100 T
- Bed dimensions possible :
2500 x 1200 mm
2200 x 1100 mm
1500 x 1500 mm
1500 x 1200 mm
1500 x 750 mm
1200 x 1200 mm
1200 x 750 mm
- 2 station rotary tool loader
- Linear tool loader with 2 or 3 stations with manually or powered control of movement.
- Hydraulic clamping
- Ball rail to assist loading
- The loading and clamping assembly can be fully programmed. |
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Trimming presses are available in standard models for swan-neck, pillar and arch type presses.
Design :
This 100-tonne trimming application is a press supplied by a robot working in fully automatic mode. The robot places the part in the tool and then returns to its position for gripping the next part.
The slide is lowered to perform the trimming function. The trimmed materials drop through the lower support on to a conveyor belt and is remove to a container. The slide return to its upper neutral point with the part.
The part is ejected into a transfer shovel which place it in a RH or LH sorting selector. |
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Tryout presses
Our tryout presses are designed for rapid and efficient die tryout. Special attention has been paid to protecting the machine from abrasive projections from grinders used by the operators.
Simple and user-friendly operation of these machines is facilitated by the use of PLC's connected to control keyboards and screens which give an immediate overall view of the work being carried out. These machines are very accurate and user-friendly but also robust and reliable, and they can be converted into production presses, thus considerably reducing the investment burden. Our research and development teams can provide various solutions to turn one of these presses into a general-purpose machine.
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KLP300
300 tone eccentric presses, which are 1300 x 1400 table sizes,
appropriate for high quantity production.
Table Dimensions (mm) 1300x1400
Ram Dimensions (mm) 1200x1400
Ram-Table Distance (mm) 500
Number of Stroke (dk/ad) 56
Stroke (mm) 250
Slide Adjustment (mm) 250
Motor Power (kW) 32
Supply Voltage (Hz) 380/56
Weight (Ton) 30
CNC Control
Speed Control
Linear Bed
Hidrolik Overload
New Generation Clutch
High Pressure Circulation Oil
Air Bag (Option)
Tempered-Sanded Body
CE Standart
Leasing Possibility |
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Direct acting pneumatic presses
DA series
Direct acting pneumatic presses develop their power
uniformly over the entire length of the stroke.
Where higher forces are involved, the energy-saving tandem
cylinder type is used. This type optimises compressed
air consumption, since the return stroke is performed
by only one cylinder chamber. Because the air
input takes place inside the pneumatic cylinder, the
press can only be operated with 2 air connections.
All direct acting pneumatic presses are available as an
automation module or can be supplied with mäder controls
(see Page 23) for individual workstations.
Further quality features:
- hardened anti-twist ram
- long, honed ram guide for highest precision
- three standard lengths of stroke
- simple height adjustment of the press head using
a threaded spindle
- side-mounted measuring strip for rapid repetition
of settings when changing tools
- virtually maintenance-free double-action cylinders
- low noise: under 75 dBA |
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HP series
mäder hydro-pneumatic presses are operated only by compressed air, activating the hydraulic power stroke automatically. They combine the advantages of pneumatic and hydraulic presses.
During the pneumatically operated rapid stroke, the workpiece is approached rapidly at low power. The hydraulic power stroke commences automatically as soon as resistance is met. This is why the input energy is
used most economically with these models in particular.
Since mäder hydro-pneumatic presses do not require a hydraulic unit, they can be used even in the most confined spaces.
Further quality features:
- hardened anti-twist ram
- long, honed ram guide for highest precision
- two lengths of power stroke available
- simple height adjustment of the press head using
a bevel gear
- side-mounted measuring strip for rapid repetition of settings when changing tools
- simple triggering as with double-action pneumatic cylinder
- low noise: under 75 dBA |
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TOGGLE PRESSES
Manual toggle presses with round ram
EP series
Toggle presses only produce their rated force at the end of
the stroke, the bottom dead centre (BDC). In doing so, the
high working pressure of the press is achieved using the toggle
mechanism with a relatively low effort (approximately
150 N) on the part of the user.
Toggle presses are therefore used where the full force of the
press is only required over a short distance at the end of the
working stroke, e.g. in assembling, punching, riveting,
stamping, gluing etc.
All mäder toggle presses are distinguished by the following
quality features:
- factory-set bottom dead centre (BDC)
- simple adjustment of the height of the press head
using a threaded spindle
- hardened and ground ram
- long, honed and therefore highly precise ram guide
- ground press tableC |
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Pneumatic toggle presses
APK series
The optimum transmission ratios of the toggle press produce
high forces at the end of the stroke, ensuring low air consumption.
Thanks to the resultant low energy consumption,
mäder pneumatic toggle presses are an economical
means of production not only at the time of purchase, but
also in the long term.
All pneumatic toggle presses can be supplied with mäder
standard controls (see page 23) or with controls made to
customers' specification.
Further quality features:
- factory-set bottom dead centre (BDC)
- simple height adjustment of the press head using
a bevel gear
- side-mounted measuring strip for rapid repetition
of settings when changing tools
- virtually maintenance-free double-action cylinder
- low noise: under 75 dBA |
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DIRECT ACTING PRESSES
Rack-and-pinion presses with round ram
APZ series
mäder rack-and-pinion presses transmit their pressing
force constantly over the entire length of the stroke.
Direct power transmission via the hand lever permits
extreme precision in the pressing operation.
The improved transmission ratio enables a higher compression
force to be achieved for the same force
applied.
The following quality features are characteristic of all
mäder rack-and-pinion presses:
- anti-twist ram
- infinitely adjustable stroke length:
Standard: via setting screw
MICRO: via micrometer screw
- Height adjustment of the press head using
a threaded spindle
- 360° infinitely adjustable hand lever
- adjustable return stroke power
Rack-and-pinion presses are therefore ideal for:
- pressing-in longer components and for
- jointing operations over long strokes |
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DMR6 - 2DMR6 - 2DMRV:
Single-geared presses, one or two connecting rods, with fixed or variable stroke, equipped with Balconi Plunger system. These presses are designed for stamping of middle thick materials by using progressive tools of small and medium sizes. The press series includes machines from 700 kN to 4.000 kN.
2DMRF - 4DMRF:
Single or double-geared presses with two or four connecting-rods, fixed or variable stroke, equipped with Balconi Plunger system. These presses are designed for stamping of middle and heavy materials by using progressive tools of medium and large dimensions. The press series includes machines from 2.500 kN to 16.000 kN. Together with these presses Balconi can also supply its own band feeding lines, completely integrated with the press, for coil width from 800 to 1.800 mm.
2DMR-TR:
Presses equipped with 2 or 3 axes mechanical or electronic transfer systems. |
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MTS:
High speed presses with one connecting rod and fixed or variable stroke, equipped with Balconi Plunger system, designed for blanking by using small tools and high speed production. Manufactured from 250 kN to 1.000 kN force.
MTRS/L:
Single geared C-frame presses, one or two connecting rods, fixed or variable stroke, equipped with Balconi Plunger system. These presses are designed for middle thick parts blanking by using progressive tools of small and medium dimensions. The press series includes machines from 500 kN to 3.000 kN. |
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Cold Isostatic Pressing (CIP) is a method of compacting powders into green bodies and near-net shaped in a pressure vessel. The powder, which can be metallic, ceramic or graphite, is sealed in a flexible mold shaped like the end product. High pressure is used up to 600 MPa (6,000 bar/87,000 psi) having water as pressure medium. A high and uniform density is achieved, resulting in easier handling, easier machining and even predictable shrinking during sintering.
CIP applications include compaction of powders into refractory nozzles, metal filters, graphite parts, ceramics, cemented carbides, etc.
Avure Technologies Isostatic presses are widely recognized as the leading brand in the world. This is due to the Company's technological superiority in a number of areas, particularly in the institutional knowledge related to engineering, design, manufacturing and the application of high pressure. The first QUINTUS ® isostatic press was delivered in 1965.
AVURE offers a full line of standard models of Cold Isostatic Presses or models can also be custom configured to meet your needs. These presses are available with diameters of up to 2,5 m (8.2 feet) for pressures up to 600 MPa (6,000 bar/87,000 psi). Please contact Avure Technologies with your requirements. |
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High speed presses with dynamic balancing ideal for blanking with carbide tools, particularly designed for the production of laminations and coins.
The eccentric shaft is designed to guarantee a high stiffness to deflection and it is so dimensioned as to assure its unlimited life during the time. |
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For Highest Quality Deep Drawing Results
This flexible press fulfills all requirements for maximum quality deep drawing results.
In addition, it can be used for sinking, cold forming, stamping and bending.
rigid steel frame construction
work table with T-slots
ram with 6X guide
adjustable ram stroke
two-hand operation
cushion pad |
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Top level automation presses for net shape cold forging
Generally these machines, both with excentricand linkdrive, are supplied in extremely complete arrangements.
The standard configuration includes:
-elevator, ranging unit, positioner for blanks
-multistation (or monostation) press equipped with:
- individual adjustment for tools
- overload protection
- ram ejector for every station
- ram hold-down finger
- lower ejector for every station
- die change systems
- die holder change systems
- die clamps
- 2D or 3D CNC tranfer
- lubrication equipment for tooling and stampings
- Smoke and powder suction equipment
This press range can be supplied for warm forging operation |
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Standard Features:
- Minster Production Management Control
- Dynamic Balancing for a wide range of upper die weights
- Minster heavy duty hydraulic clutch and brake
- 8-point bronze lined hydrostatic gibs for guiding stiffness and accuracy
- Low deflection bed with integral oil sump
- Patented Minster MonitorFlow recirculating lubrication system with continuous flow
- Hydraulic arrangement on PM3-125 slide adjustment screws
- PM3-200 has hydraulically-supported screw threads
- Minster programmable limit switch control with a 64 program storage
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High speed presses, designed for blanking with progressive tools of small dimensions, ideal for the production of small metal parts.
This press series can be supplied with fixed stroke or variable stroke with semi-automatic or automatic change. |
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Hot Isostatic Pressing (HIP) is a process that uniquely combines pressure and temperature to produce materials and parts with substantially better properties than other methods. The pressure medium is an inert gas, normaly Argon. Low temperature and high isostatic pressure, up to 300 MPa (3000 bar/44,000 psi), yield better controlled grain growth and structure as well as isotropic properties, which result in the superior performance characteristics typical for HIP'ed parts.
HIP applications include defect healing of castings, consolidation of metal powder (pre-form and near-net shaped parts), consolidation of ceramic powders, and sintering of diamond tools.
Avure Technologies Isostatic presses are widely recognized as the leading brand in the world. This is due to the Company's technological superiority in a number of areas, particularly in the institutional knowledge related to engineering, design, manufacturing and the application of high pressure. The first QUINTUS ® isostatic press was delivered in 1965.
AVURE offers a full line of standard models of Hot Isostatic Presses for medium and large scale production or models can also be custom configured to meet your needs. These presses are available with furnace diameters of up to 2 m (6.5 feet) for pressures ranging from 40 to 300 MPa (400 - 3,000 bar/6,000 - 44,000 psi) and temperatures from 500 to 3,000 °C (900-5400 °F). |
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Hydraulic presses used in production processes enable widely varying parts to be manufactured with high profitability, the flexibility provided by hydraulic operation being accompanied by the lower investment involved.
In addition, developments in both hydraulic systems and electronic control mean that increased production rates are now comparable with mechanical presses.
Press installations may be equipped with very fast automatic die changing systems as well as sheet feed lines and robots or arms for part loading and unloading.
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Hydraulic Press for Bending, Blanking and Dies
strong hydraulic cylinder and two heavy-duty circular guides ensure uniform and precise feeding during press operation
also suitable as try-out press
ram plate and large work table with T-slots for tool clamping
firmly bolted work table
adjustable end stop |
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Parts of car or truck body are produced on large mechanical presses.
The first press of this line is a machine for deep drawing operations.
Its drive can be eccentric (ram motion according to traditional sinus curve) or link-drive.
In this last case the slowing during the last descent parts makes the machine particularly able to perform heavy drawing operations, reducing shocks, minimizing stamping tears and tool overheating. |
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Pressing composite materials, particularly reinforced polyester, SMC or GMT calls for critical parallelism accuracies and pressure, time and stroke control. With this in mind, ONAPRES has developed specific installations fitted with the most advanced hydraulic and electronic developments.
ONAPRES uses its extensive experience to provide you with thedifferent solutions which fit each situation best, including tool changing systems, ejection systems, connections for mould operation, part painting (IMC), control of parallelism, etc.
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Presses
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