|
|
The TURBObend plus metal folding system is available in working lengths of 3200 mm and 2540 mm with a capacity of up to 2 mm mild steel material thickness. An extremely clever tooling system offers box production capabilities for up to 110 mm deep boxes. These tools come in two different shapes: the front-free tool for long return flanges and rear-free tools for narrow parts. In addition, the folding beam tools can be also segmented.
With the revolutionary RAS programming the operator can use his finger as a pencil. He simply paints a flange and sizes it to the right dimension and angle. He can see the shape of the finished part on the screen. The CADalyzer automatically creates the program using the part drawing. A bend sequence simulation shows if the part can be produced. The CADalyzer shows the program, the finished part and the actual bend sequence all at a time.
For material thickness changes the folding beam automatically adjusts itself in less than 5 seconds. The CNC backgauge positions the part to any dimension within the standard backstop depth of 1550 mm. The backstop can be extended to 3050 mm for really large parts. The operator can also work from the rear. This allows him to handle even large and heavy parts just by himself. |
|
The FLEXIbend comes in two models 3200 mm x 3 mm or 4060 x 2.5 mm. With a folding beam of 90 degrees per second it will give you a quick return of the investment. The CNC backgauge automatically positions the part within 1550 mm to the bending line. For rear operation the backgauge can be extended to 3050 or 4050 mm.
A Click-In-tool system comes with goatsfoot tools that are up to 155 mm deep. All tools are clamped automatically to the upper clamping beam. Also the folding beam tools come in segments for highest levels of design flexibility. Together with the automatic folding beam tool clamping and the integrated crowning system it allows the creation of perfect parts with extremely accurate radii. The segmented lower beam tools allow flanges directing into the machine bed. The folding beam and lower beam automatically reposition themselves within seconds for material thickness changes.
You will be fascinated about the easy to use Touch&More CNC. The operator just draws the part with his finger and the Touch&More CNC instantly creates the program. The 15" screen shows how the part is going to be created including the tool and ma-chine geometry. |
|
The servo-hydraulic folding machines RAS 74.20 - 40 offer a working length of 2040 to 4060 mm and runs sheet thicknesses up to 5 mm. The integrated backgauging and sheet support system, which employs multiple pop-up stops, positions the part accurately to +/- 0,1 mm in less than 2 seconds to any dimension between 10 and 1550 mm. The pop-up fingers can disappear for parts rotation. Ball casters simplify material handling with heavy panels. When parts are large, optional backgauge extensions make it easy to handle the part.
A automatic tool clamping system allows a tool change in seconds. The precision tools are heat-treated, plasma-nitrided and ground. They come in easy to handle pieces and are available in heights as deep as 250 mm. The CNC lower beam and folding beam adjustment automatically prepares the machine for varying material thicknesses and bend radii.
You will be fascinated about the easy to use Touch&More CNC. It controls all 6 axes. The operator just draws the part with his finger and the Touch&More CNC instantly creates the program. The software comes with a tool library, a tool setup instruction and tells the operator line by line how to handle the part. |
|
The GIGAbend folding system brings two features together: power and speed. The machines offer a capacity of 3200 x 6 mm or 4060 x 5 mm. The machine comes standard with a 1550 mm CNC backgauge. For larger blanks a J- or U-shape back-gauge can be added with a gauging depth of up to 4050 mm.
This is the first time that a folding system combines the characteristics of high clamping pressures and speed. The additional clamping pressure holds the blanks safely and securely during folding. 120 metric tons of clamping pressure insure that the GIGAbend delivers more than adequate power to close hems. In addition there are no compromises in terms of speed. With 60 mm/s the upper clamping beam closes and opens quickly and dynamically.
The bending quality comes to perfection with the dynamic crowning system. Sensors measure the real beam deflection and automatically compensate for any unevenness. This system will create perfect parts on thick and thin materials, no matter where the part is being bent along the folding length.
The machine is complete with Touch&More control. Never before has programming been so amazingly easy. The operator can use his finger as a pencil. He simply draws the part with his finger and the control automatically creates and simulates the folding sequence. |
|
Type SC HMA 2500
Working length 2520mm
Sheet thickness 1,00mm
Max. clamping bar lift 42mm
Folding angle deg. 135°
Length 3000mm
Width 1020mm
Height 1330mm
Weight 550kgs |
|
The TURBObend metal folding system is the perfect machine for the roofing and architectural market. It bends mild steel blanks with a thickness of up to 1.5 mm.
With the revolutionary RAS programming the operator can use his finger as a pencil. He simply paints a flange and sizes it to the right dimension and angle. He can see the shape of the finished part on the screen. The CADalyzer automati-cally creates the program using the part drawing. A bend sequence simulation shows if the part can be produced. The CADalyzer shows the program, the fin-ished part and the actual bend sequence all at a time.
The folding beam moves at blinding 80 degrees per second. In addition the upper beam clamps the part starting from 120 mm in only 1.8 seconds. The machine automatically adjusts for material thickness changes without operator involve-ment.
The 1000 mm backstop and sheet support system positions the blank in less than 2 seconds to any dimension. This allows the parts to be created quick, accurate and repeatable, and saves all the marking operations that are still common in some companies. |
|
For tubes:
Exhaust
Iron work
Thin steel
Capacities: Ø: from 25 to 63,5 Misters.
Ray of maximum bending: 125 Misters.
Angle of maximum bending: 165°
Mini thickness:
Thickness minimum of the tubes to be curved according to the external diameters:
1,25 mm for: Ø 25 to 47,5 mm (1 " to 1 7/8 ").
1,50 mm for: Ø 50,8 mm to 57 mm (2 " to 2 1/4).
2,00 mm for: Ø 60 and 63,5 mm (2 3/8 " and 2 1/2 ").
Features:
Asynchronous motor 2200W - 50Hz, 230/400V
Three-phase current (to specify the voltage with the order).
Classify insulation IP44.
Obstruction: 1,10 X 0,60 Mr.
Height of work: 925 Misters.
|
|
| Schiavi robot-operated bending cells are the result of integrated automation that guarantees maximum productivity, extremely low cost of labour, safer working environment and extremely easy use. The complete package that Schiavi, as the only interlocutor, proposes, includes: press brake, handling robot and CNC, plus software capable of simulating the whole bending process on a PC. The perfect dialog between the robot and the press brake allows continuity in working, even when planning a new piece. |
|
FLEXIBLE AND AUTOMATIC BENDING PRODUCTS
ASTRO CELL it is designed to be the perfect automatic bending system. Long running scheduled automatic operations are possible, with the automatic tools layout changer, automatic handling-jig changer, automatic work-piece gripper changer, even if they are small quantity batches. Coping with different kinds of small quantity products offers a vast improvement in productivity, and shortens delivery time. The bending process times can be reduced, and an improvement in the quality can be obtained.
|
|
Nowdays the request for bending cells is growing, nonetheless had GASPARINI picked up, since several years, the philosophy for creating an automated bending isle, responding ahead of time both to safety rules and productivity requirements.
The suppleness own of GASPARINI robotized bending isles makes them convenient not only for medium – large production but also for repeated small allotments.
All models can be integrated in a bending cell
|
|
Thanks to AddisonMckee's Powerbend range of CNC tube bending machines, manufacturers requiring standard three axis solutions can now
benefit from AddisonMckee’s world-leading reputation for quality,
precision and reliability at an exceptionally competitive price.
A high-performance draw bending range, designed for the accurate
and repeatable production of tubular components, the Powerbend
combines years of proven design techniques – with lower
manufacturing costs – to provide levels of accuracy, repeatability,
quick tool change and ease of operation as required by today’s
manufacturing industries.
"The AddisonMckee PB series of benders are, without a doubt, the best bending machines for the money on the market today. The control is the most stable and reliable I have ever worked with on a CNC hydraulic bender, while maintaining a very user friendly interface for the operator. I would encourage anyone considering a bending machine purchase to contact me directly, so I can extol the virtues of the PB."
Mike Baverstock
Engineering Manager
SOUTHERN TUBE FORM, LLC
Allen-Bradley Control Unit
Allen-Bradley Drives and Motors
Rexroth Hydraulics
Foot Pedal Cycle Start (Safe Load Procedure)
Recapture Software
Sequential Bend Software
Anticipated Mandrel Retraction
One Mandrel Rod
Safety Scanner and Barrier Rail
Operator Manual and Technical Manuals
CE Mark |
|
2 ROLLS BENDING MACHINE
This series consists of one model only, the CE2 with two driving rolls with a knurled surface. The machine structure is manufactured in stabilised steel, and the shafts are constructed from thermally treated NiCr steel fitted with ball-bearings to protect mechanical parts from wear, thus ensuring their long lifespan. .
The CE2 is fitted with a helical geared speed reducer, lubricated in oil-bath and is operated via the double pedal board to change the direction of rotation of the rolls.
This bending machine allows the bending not only of section bars, bars and tubes of different dimensions and materials, but also the curling of metal straps and the twisting of square iron up to 8 mm in thickness.
TYPE OF SIMASV BENDING MACHINES
TWO DRIVING ROLLS
CE2 - This series consists of one model only, the CE2 with two driving rolls with a knurled surface.
THREE DRIVING ROLLS
CHV.3360 - Consisting of a solid structure in stabilised steel, the CHV.3360 visualised bending machine is fitted.
CHV.3380 - Consisting of a solid structure in stabilised steel, the CHV.3380 visualised bending machine is fitted.
CHV.4100 - La curvatrice a tre rulli trascinatori CHV.4100 è costituita da una solida struttura in acciaio.
3 ROLLS PYRAMID
PHV.350 - HYDRAULIC PYRAMID BENDING MACHINES WITH THREE DRIVING ROLLSHydraulic Bending Machine with two stationary.
PHV.370 - HYDRAULIC PYRAMID BENDING MACHINES WITH THREE DRIVING ROLLSHydraulic Bending Machine with two stationary. |
|
AddisonMckee manufactures a large range of all-electric and/or Hydraulic CNC tube bending machines from 4mm to 273mm diameter, providing tube bending solutions to the Automotive, Aerospace, Shipbuilding, and niche markets.
All AddisonMckee machines are built using exacting quality standards and enforced by our own Total Quality Assurance program, and feature:
DataBend CNC Unit
Foot Pedal Cycle Start
Clockwise/Anti clockwise bending rotation
Operator training
Operator manual and circuit diagrams
Laser safety scanner
Safety barrier rail
Recapture software
Sequential software
Safe load procedure (foot)
CE Mark
Hydraulic:
AddisonMckee hydraulic DataBend CNC tube bending machines continue to provide a durable design and proven technology to traditional markets using the same front-end Siemens Controls as the all-electric machines–and all at a lower cost than the electric counterpart.
Electric:
AddisonMckee electric DataBend CNC tube bending machines are clean and quiet, operating with reduced running and maintenance costs. With sophisticated programming control of machine axis, greater positional control and repeatability is achieved, producing high quality bends. The electric range of DataBend machines are ideal for tight radii, thin walls, exotic materials and close tolerance components.
DataBend series CNC tube benders:
DB10-25 Range
DB32-40 Range
DB75-89 Range
DB100-130 Range
Pipe Bending Machines – DB120, DB170, DB220 |
|
V2000 Cambering Machine
The V2000 is a horizontal cambering machine developed for cambering steel profiles. The reaction beam of the cambering machine is provided with two adjustable reaction points. Two motor-driven transport rolls carry the profiles in the machine.
The cambering machine is available in three different sizes, an overview of each machine with their specifications are displayed in the table below.
|
|
Bending capacity
ø 15 /ø 20 / ø 42 / ø 60 / ø 90 / ø 100 / ø 120 / ø 150
Short description
- Forward drive (L), rotation (R), bending (A), and additional axes are electronically, CNC controlled
- Ideal for shift production with tubes having normal to complicated geometric forms.
- Free form protruding bending head
- Left and right bending
- Using a modern control system
|
|
SB-Oil Tube Master
The Brake Line Tube Benders
The SOCO SB-Oil Tube master is a dedicated CNC Brake Line tube bender ( Pipe Bending Machines ), designed for small tubing, especially Bundy Tubes and hydraulic lines. With multiple electric axes and a unique design to allow bending the most complex shapes and parts, it offers the most advanced solution and performance in its range.
Automation
• 3 Electric Axis controlling bending, tube rotation and carriage movement
• Automatic bending head reversal (left-to-right) when reaching central clamping area, providing a fully automatic cycle for the entire bending process
• Optional Automatic Loading and Unloading Interface
Performance
• Centralized clamping and rotation system for true simultaneous moving of all axis
• Lowest cycle times because minimal number of moving parts
• Suitable for brake line tubing up to 4000 mm ( Optional 5000 mm )
• Unparalleled Speed:
- seconds for … bends (low number of bends)
- seconds for … bends (high number of bends)
Maximum Working Area = Minimal Interference:
· No interference with machine bed
· No conventional bending arm
· No pressure die and wiper die seat interferences
· Central clamping and rotation away from bending zone
· Overmode (Arm Return Mode) capabilities
(Pipe Tube Benders - Tube Pipe Benders - Tube Bending - Pipe Bending - Bending Machine - Tube Bending Machine - Pipe Bending Machine - Circular Saw - Sawing Machine - Cutting Machine - Deburring - Tube End Finishing, Bender Tube, bender Pipe, Cutting, Chamfering Machines, Deburring Machines, CNC Tube and Bar Machining Center, HSS saw Blade ) |
|
Production using robots
- Automatic production line for the manufacturing of bent parts
- Work Steps, Bending / Pressing and foam insulation covering
|
|
New Bihler GRM 80P
Perfecting a best seller for your added value
The target was to further optimize the Bihler GRM 80E punching and bending machine, adapt it to suit the market’s increased demands, and in doing so automatically offer the market even greater productivity, flexibility, profitability and tool compatibility with the preceding GRM 50, GRM 80 and GRM 80E models. The result is well worth seeing and impresses through its advantages.
The new GRM 80P now provides significantly more free space on the work plate as a result of the clear spatial separation of punching and bending operations. In this way, additional tool movements and Bihler key technologies can be integrated as component systems into the manufacturing concept to solve complex applications. As a result, nothing can prevent the manufacture of longer and more voluminous parts. The powerful two-point eccentric press for longer cutting tools installed alongside the work plate and the large center aperture in the work plate also guarantee the flexible integration of central mandrel movements.
Mechanical or NC controlled feeds guarantee the high-precision supply of material. A user-friendly, highly-flexible process control enables the intuitive adjustment, management and operation of the machine.
|
|
Bending capacity
ø 15 /ø 45 / ø 60 / ø 76 / ø 100 / ø 150
Short description
- Forward drive (L), rotation (R), bending (A), and additional axes are electronically, CNC controlled
- clamp die and pressure die positioning with additional CNC electronically controlled axis
- Ideal for shift production with tubes having normal to complicated geometric forms.
- Two free form protruding bending heads
- Eight or more sets of bending tools can be used during the same production sequence
- Automatic left and right bending direction
- Using a modern control system
|
|
6 Electric Servo Controlled Axis
Draw + Roll + 1D Bending in 1 Tube Benders
The MRV series CNC tube benders equipped with multi-tooling can up to 6 tooling levels. Designed for bending complex parts with ¡°0¡± straight clamping lengths, as well both small and large bending radiuses, it satisfies even the most demanding applications for the automotive, furniture, healthcare, among other industries.
The MRV series tube bender offers small radius bending + Roll bending + 1D Bending in the same machine.
SB-38X6A-MRV
CNC tube benders with capacity up to ¨O.D.38.1mm. Equipped with 6 electric servos, with up to 6 stacks of tooling with Draw + Roll + 1D tube bending ( Pipe benders ).
(Pipe Benders - Tube Benders - Tube Bending - Pipe Bending - Bending Machine - Tube Bending Machine - Pipe Bending Machine - Circular Saw - Sawing Machine - Cutting Machine - Deburring - Tube End Finishing, Bender Tube, bender Pipe, Cutting, Chamfering Machines, Deburring Machines, CNC Tube and Bar Machining Center, HSS saw Blade ) |
|
Bending capacity
ø 42 / ø 60 / ø 90 / ø 100 / ø 120 / ø 170
Short description
- Automatic bending axis electronically controlled (CNC)
- Memory for programs
- The linear feeding and rotation of the tube is manually performed by the operator. When the digital display indicates that the part has reached it programmed linear position, the plane of bend unit is automatically held, permitting the operator to rotate the part to the programmed plane angle, at which point depressing the foot switch will start the bending process.
- Ideal for tubes having normal to complicated geometric forms.
- Ideal for small or large production amounts
- for shift production
- Free form protruding bending head
- Left and right bending
|
|
Simasv's bending machines are extremely heavy-duty and easily adaptable to any working requirement. All models are supplied with speed reducers, adjustable torque limiters and can be positioned both in a vertical or horizontal axis.
They are available in the models with three smooth driving rools and two knurled driving rolls, all equipped with a wide range of standard rolls to bend different types of profiles, bars, tubes, etc... |
|
Bending capacity
ø 42 / ø 60 / ø 90 / ø 100 / ø 120 / ø 150
Short description
- Automatic bending axis electronically controlled (CNC)
- Memory for programs
- The tube positioning and tube rotation are manually adjusted
- Ideal for tubes having normal geometric forms
- Ideal for small or large production amounts
- for shift production
- Left and right bending
|
|
TB series
Extreme Speed Double Head Tube Bender
Cost effective and high speed tube bending
The TB Series Tube Benders
Chosen for its unparalleled productivity, the TB series of compression tube benders is able to make 2 bends X Multiple tubes simultaneously.
Here are some of the advantages of this Globally Patented design:
- Standard with 90° head rotation for 3D tube bending
- Stationary clamps to maintain the tube in position before pipe bending
- Arc movement of bending heads results in the highest production rates available for any tube bending machine
- Lowest setup times with quick change tooling design and re adout for length and angle settings
- Production speed: 3.8 seconds - 25.4 mm X 2t X 90°, 2 tubes at one time
TB-38
2 X 90° Rotation bending heads, with bending angles up to 110°.
Capacity up to Ø 38.1mm
(Pipe Benders - Tube Benders - Tube Bending - Pipe Bending - Bending Machine - Tube Bending Machine - Pipe Bending Machine - Circular Saw - Sawing Machine - Cutting Machine - Deburring - Tube End Finishing, Bender Tube, bender Pipe, Cutting, Chamfering Machines, Deburring Machines, CNC Tube and Bar Machining Center, HSS saw Blade ) |
|
5B – The Powerful Pipe Bending Machines
CNC Proportional Servo Bending
5 controlled axes with max. Ø127mm capacity
With models that extend up to Ø127 mm capacity, the SOCO CNC 5B series tube bender ( Pipe Benders ) brings the optimal tube bending power and accuracy solutions for the automotive, trucking, buses, boiler, ship building and other heavy industries.
SB - 130 x 5B - 1S
CNC tube bender with capacity up to Ø127mm. Equipped with 5 individually programmable axes and 1 stack of tooling
5 servo electric / proportional servo controlled axes
+ Feeding ( Y )
+ Planning ( B )
+ Bending ( C )
+ Horizontal Movement ( X1 and X2 )
+ Pressure Die Assist ( V1 )
(Pipe Benders - Tube Benders - Tube Bending - Pipe Bending - Bending Machine - Tube Bending Machines - Pipe Bending Machines - Circular Saw - Sawing Machines - Cutting Machines - Deburring - Tube End Finishing, Bender Tube, bender Pipe, Cutting, Chamfering Machines, Deburring Machines, CNC Tube and Bar Machining Center, HSS saw Blades ) |
|
V Series Pipe Benders ( Tube Bending machines )
Draw + Roll + 1D Bending in 1 Machine
The V series CNC tube benders combine Draw, Roll and 1D Bending technology. This combination allows 2 different fixed radiuses and multiple large roll bending radiuses in a single part, as well as a programmable carriage boost for CLR = 1D Bending. Coupled with Individual Pressure Die Systems assist in each draw bending stack, it brings superior performance and flexibility.
Machine Features
• With SOCO’s unique DGT technology
• Rack pinion feeding
• SOCO Proprietary Operation Software
• Multi-stacks for Draw and Roll (Large Radius) bending
• Programmable Boosting Force for 1D Bending (*)
• Ability to bend parts with “0” straight lengths
• Programmable arc lengths for large radiuses
• Roll Bending Springback compensation settings
• Special bending compensation and data storage fields
• Low noise level with highest transmission performance
(*) in accordance to material’s elongation ratio
Draw + Roll +1D Bending
The technology can create a part which has multiple draw bending radiuses (R1 & R2 ), while creating a larger radiuses through the roll bending process. Coupled with a settable carriage booster, it allows bending radiuses as small as 1 X OD.
SB-76X4A-3SV
CNC tube bender with capacity up to Ø 76.2mm, Draw and Roll bending, 4 electric axes and 1~ 3 stacks of tooling
(Pipe Benders - Tube Benders - Tube Bending - Pipe Bending - Bending Machine - Tube Bending Machine - Pipe Bending Machine - Circular Saw - Sawing Machine - |
|
NC series
NC Control Pipe Bender with Hydraulic Rotary Bending
COST EFFECTIVE AND EASY TO USE
The NC Series Tube Benders
The NC series tube benders equipped with NC control unit with Touch Screen Interface. It combines easy-to-use operation with high bending accuracy and cost effectiveness. It is the practical semi-automatic solution for small to medium productions.
SB-80NC
NC controlled tube bender, with Touch Screen and capacity up to Ø 88.9mm. Hydraulic Draw bending
Machine Features:
· NC control unit with Touch Screen
· Easy operation interface and enable easy data input
· Large program capacity storage
· High bending accuracy up to +/- 0.15°
· Self diagnosis & error messages on-screen display
· Hydraulic clamping with optional pressure die assist
· Suitable for various materials such as steel, stainless, aluminum and copper
(Pipe Benders - Tube Benders - Tube Bending - Pipe Bending - Bending Machine - Tube Bending Machine - Pipe Bending Machine - Circular Saw - Sawing Machine - Cutting Machine - Deburring - Tube End Finishing, Bender Tube, bender Pipe, Cutting, Chamfering Machines, Deburring Machines, CNC Tube and Bar Machining Center, HSS saw B | | |
