|
|
synchronized machines includes digital control.Dynamic menu page by page and auto-learning menu make easy its use. For the machines with more than 4 axes and with graphic version we set up the programmer Cybelec, bi or tridimensional, monochromatic or with colours.
Parallelism : bending accuracy is assured by two proportional cocks controlled by CNC; they control the oil flow from the industrial cylinders and from two optical linear transductors placed on the shoulders on the gap level. Such a system, which can control step by step the ram's position and parallelism errors due to the side depth throats, make it possible to obtain the maximum parallelism accuracy.
A large series of options improve the features of this machine.ontrol |
|
Machines operating by hydraulic parallelism through equilibration cocks of our project since 30 years with valuable results. Options of several devices, back gauge and manufacturer of numerical control, improve the features of this machine.
Structure : it is made under rolled, welded and strengthened steel for ensuring the maximum rigidity.
Cylinders : at double acting, are made under steel, lapped and ground, are hardened with induction.
Working speed : - High approach speed - Adjustable and positioning slowing down speed in a specific point of ram stroke - High upward speed
Working cycles : single and automatic.
Ram : it is driven directly by two cylinders placed on the housings. Ram stroke is adjustable at both bottom and top dead centre. Parallelism : parallelism precision is got through balancing valves and hydraulic stop.
This guarantees a very good bending precision, since the structure has no torsion stress because machine is not equipped with torsion bar. |
|
| As long as 20 years ago, the 3-point bending technology represented a revolution, today the ultimate pressure reference bending technology sets new standards. |
|
CAPACITY RANGE
Bending tonnage : from 350 to 10000 kN
Bending length : from 1250 mm to 6100 mm
Special size manufacturer of press brakes in capacities other than the standard are also
available in our production.
MAIN FEATURES
- Downstroke bending beam on two cylinders which are fully supported in low-friction slideways.
- Rigidly welded, monoblock steel frame for minimum deflection under load.
- Full electronic synchronisation with a proportional cock technology
- Maximum bend accuracy and repeatability assured through constant monitoring and correction of beam parallelism by a CNC system.
- Stroke-depth measurement through high precision linear scales
- CNC-controlled ballscrew backgauge systems with AC or Dc drives
- Compactly-wired electrical cabinet with ventilation
- All-European hydraulics and electrical / electronic components. |
|
Max.Pressure from 50 to 300 tons.
Bending length from mm 2100 to mm 4100.
Promecam type tooling.
Electrical equipment complete with MANUFACTURERS OF PLC "PILZ" closed
security software.
Multicell barrier "SICK" and safety guards conforming to EC rules, from 2 to 8 axis NControl "ESA", "CYBELEC"
or "DELEM".
ON DEMAND: colour videographic CNC, manual cambering table or motorized CNC controlled table.
Other optional tooling and accessories for every bending request. |
|
EUROMAC bending systems are easy to operate and program, and the cost of production is surprisingly low. You can save any bending sequence to the machine's memory. No manufacturers of press brake should be without a complementary hydraulic bending machine from EUROMAC.
Available in 3 models:
DIGIBEND 160: pressure max. 16 ton, stroke max. 200 mm.
DIGIBEND 360 (with or without back-gauge): pressure max. 36 ton, stroke max. 250 mm.
DIGIBEND 720 (with or without back-gauge); pressure max. 72 ton, stroke max. 350 mm. |
|
| The horizontal bending presses have been specially designed for the execution of bends or shapes, single or multiple, for flat, square, round bars, tubes or various sections in iron, steel and light metals. They are indispensable in the carpenter's workshop where bending, straightening, punching works are carried out, as well as in factories where accurate production works are necessary. |
|
Max.pressure from 20 to 300 tons.
Bending length from mm.1100 to mm.4100 Promecam type tooling.
Electrical equipment complete with MANUFACTURERS OF PLC "PILZ" closed
security software.
Multicell barrier "SICK" and safety guards conforming to EC rules.
Depth backgauge with micrometric adjustment.
Front support arms.
ON DEMAND: motorized backgauge with readout by
single axis positioner, 2 or 3 axis NControl, manual cambering tale, other optional accessories for every bending request.
|
|
Our NC press-bra¬kes offer slide stopping precision of about 1/100th of a millimetre. To achieve such accuracy, we use high-definition sensors fit-ted on either side of the slide. Their reading head is mode integral with the lower table by means of a C.
A microprocessor analyses the data and contrats the servovalves on the basis of the computer output. The System makes I t possi¬ble to eliminate the main difficulties of ben-ding in the air by maintaining the parallel alignment of the slide and ensuring precise stopping whatever the resistance load. |
|
The TURBObend plus metal folding system is available in working lengths of 3200 mm and 2540 mm with a capacity of up to 2 mm mild steel material thickness. An extremely clever tooling system offers box production capabilities for up to 110 mm deep boxes. These tools come in two different shapes: the front-free tool for long return flanges and rear-free tools for narrow parts. In addition, the folding beam tools can be also segmented.
With the revolutionary RAS programming the operator can use his finger as a pencil. He simply professional paints a flange and sizes it to the right dimension and angle. He can see the shape of the finished part on the screen. The CADalyzer automatically creates the program using the part drawing. A bend sequence simulation shows if the part can be produced. The CADalyzer shows the program, the finished part and the actual bend sequence all at a time.
For material thickness changes the folding beam automatically adjusts itself in less than 5 seconds. The CNC backgauge positions the part to any dimension within the standard backstop depth of 1550 mm. The backstop can be extended to 3050 mm for really large parts. The operator can also work from the rear. This allows him to handle even large and heavy parts just by himself. |
|
The FLEXIbend comes in two models 3200 mm x 3 mm or 4060 x 2.5 mm. With a folding beam of 90 degrees per second it will give you a quick return of the investment. The CNC backgauge automatically positions the part within 1550 mm to the bending line. For rear operation the backgauge can be extended to 3050 or 4050 mm.
A Click-In-tool system comes with goatsfoot tools that are up to 155 mm deep. All tools are clamped automatically to the upper clamping beam. Also the folding beam tools come in segments for highest levels of design flexibility. Together with the automatic folding beam tool clamping and the integrated crowning system it allows the creation of perfect parts with extremely accurate radii. The segmented lower beam tools allow flanges directing into the machine bed. The folding beam and lower beam automatically reposition themselves within seconds for material thickness changes.
You will be fascinated about the easy to use Touch&More CNC. The operator just draws the part with his finger and the Touch&More CNC instantly creates the program. The 15" screen shows how the part is going to be created including the tool and ma-chine geometry. |
|
The GIGAbend folding system brings two features together: power and speed. The machines offer a capacity of 3200 x 6 mm or 4060 x 5 mm. The machine comes standard with a 1550 mm CNC backgauge. For larger blanks a J- or U-shape back-gauge can be added with a gauging depth of up to 4050 mm.
This is the first time that a folding system combines the characteristics of high clamping pressures and speed. The additional clamping pressure holds the blanks safely and securely during folding. 120 metric tons of clamping pressure insure that the GIGAbend delivers more than adequate power to close hems. In addition there are no compromises in terms of speed. With 60 mm/s the upper clamping beam closes and opens quickly and dynamically.
The bending quality comes to perfection with the dynamic crowning system. Sensors measure the real beam deflection and automatically compensate for any unevenness. This system will create perfect parts on thick and thin materials, no matter where the part is being bent along the folding length.
The machine is complete with Touch&More control. Never before has programming been so amazingly easy. The operator can use his finger as a pencil. He simply draws the part with his finger and the control automatically creates and simulates the folding sequence. |
|
The servo-hydraulic folding machines RAS 74.20 - 40 offer a working length of 2040 to 4060 mm and runs sheet thicknesses up to 5 mm. The integrated backgauging and sheet support system, which employs multiple pop-up stops, positions the part accurately to +/- 0,1 mm in less than 2 seconds to any dimension between 10 and 1550 mm. The pop-up fingers can disappear for parts rotation. Ball industrial casters simplify material handling with heavy panels. When parts are large, optional backgauge extensions make it easy to handle the part.
A automatic tool workholding system allows a tool change in seconds. The precision tools are heat-treated, plasma-nitrided and ground. They come in easy to handle pieces and are available in heights as deep as 250 mm. The CNC lower beam and folding beam adjustment automatically prepares the machine for varying material thicknesses and bend radii.
You will be fascinated about the easy to use Touch&More CNC. It controls all 6 axes. The operator just draws the part with his finger and the Touch&More CNC instantly creates the program. The software comes with a tool library, a tool setup instruction and tells the operator line by line how to handle the part. |
|
| The key feature of Schiavi press brakes is that they produce simple shapes and complex geometrical structures with the same degree of accuracy. Every model of Schiavi professional press brakes has developed a suitable system for parallel plate bending, a principle indispensable to guarantee a constant bending angle. |
|
CAPACITY RANGE
Bending tonnage : from 350 to 3000 kN
Bending length : from 1250 mm to 4100 mm
Special size press brakes in capacities other than the standard are
available in our production.
MAIN FEATURES
- Downstroke bending beam on two cylinders fully supported in low-friction slideways.
- Rigidly welded, monoblock steel frame for minimum deflection under load.
- Patented hydro-mechanical system which consists of the following elements to
warrant parallelism of the beam and a high repeat accuracy :
* a solid torsion bar linkage at the back of the machine.
* precision mechanical-stops built into each cylinder and integrated with one each other through a mechanical linkage and an electrical position controller.
* Special-design hydraulic manifold block
- High stroke and daylight values to accommodate tooling variety.
- Pressure switch manufacturers and gauge to regulate bending tonnage easily, and to prevent overbending.
- Two-speed bending cycle giving fast approach, slow-bending and fast return.
- All-European hydraulics and electrical components. |
|
The TURBObend metal folding system is the perfect machine for the roofing and architectural market. It bends mild steel blanks with a thickness of up to 1.5 mm.
With the revolutionary RAS programming the operator can use his finger as a pencil. He simply professional paints a flange and sizes it to the right dimension and angle. He can see the shape of the finished part on the screen. The CADalyzer automati-cally creates the program using the part drawing. A bend sequence simulation shows if the part can be produced. The CADalyzer shows the program, the fin-ished part and the actual bend sequence all at a time.
The folding beam moves at blinding 80 degrees per second. In addition the upper beam clamps the part starting from 120 mm in only 1.8 seconds. The machine automatically adjusts for material thickness changes without operator involve-ment.
The 1000 mm backstop and sheet support system positions the blank in less than 2 seconds to any dimension. This allows the parts to be created quick, accurate and repeatable, and saves all the marking operations that are still common in some companies. |
|
The ROBObend-Center integrates a folding machine with a professional robot. The innovative software integration design automatically programs the robot using the part program data. As in all folding technology, the blank remains in a horizontal plane during the entire folding cycle. The ROBObend-Center uses simplified material handling to be much more productive.
Mounted onto a linear axis, the robot gains additional work area. The robot directly feeds the material into the machine. Optical sensors measure the position of the part and sends feedback to the CNC so that the robot can instantly correct any inaccuracy. After the blank is parallel to the bend line, the "CNC freezes the robot". All six robot joints will be locked in position. This seventh axis now moves the robot forwards and back in order to bend flange-by-flange with perfect accuracy.
When the robot positions the blank, it is in an extremely stretched position. The ROBObend-Center therefore can run sheet sizes of up to 3000 x 1500 mm and can fold sheet thicknesses of up to 3 mm.
When the part needs to be flipped RAS uses an innovative method. Where re-gripping stations are usually needed, the ROBObend-Center robot can position the part to the bend line, holding it from either the top or bottom of the part.
|
|
Innovative horizontal industrial presses, technologically unique, electronically programmable.
Version H1 provides the facility to work on flat bar stock, sheetmetal, round bar stock and other materials. In addition to the processing capabilities of version H1, version H2 offers the facility for multiple tube-end operations including tapering, tube end deformation, flaring, and reduction.
Typical applications: ideal for all types of forming, bending, and punching. In addition, version H2 can be used for the construction of greenhouse frames, truck exhaust industrial pipes, work in the hydraulic sector, 37° flanging and other tube-end deformation work. |
|
With the new series of press brakes X-Basic Gasparini want purpose itself at a market target that don’t asks very high performance but don’t want renounce at elevated quality and technology.
Essentially the X-Basic series furnish the basic equipment for the bending with the most modern technology concept,support by precision of advanced technology.
STRONG POINT:
- PROPORTIONAL AUTOMATIC CROWNING DEVICE: The automatic proportional crowning device is entirely managed by numeric control; it goes into position automatically,in proportion to the plate that is being processed.
- REFLEX : New proportional frame deflection compensation system that allows making any bend with a constant angle, regardless the lenght of the work piece.
TECHNICAL PLUS:
- GREAT ACCURACY
- STURDINESS AND RELIABILITY
- HIGH PERFORMANCES
|
|
We created the models in the Montbard range in cooperation with our customers. Driven by the desire to always be the best, we work with our customers to design our products. This opens new directions to us for study and optimisation. A wide range of options enables every customer to find the machine to suit his needs. Simple or fitted with hi-tech equipment, double sided or C-frame. Standard industrial presses all share features such as:
. Exemplary quality.
. A competitive price resulting from series production.
. Elegant styling and a fine level of finishing.
. For the operator, efficient user-friendly controls.
. For maintenance, a maximum of data at the industrial workstation and above all a quantity of details facilitating understanding.
Construction common to the whole of the standard range:
. Flame cut welded steel plate frame, stress-relieved by annealing before machining.
. Strength optimisation by finite element stress analysis.
. Hydraulic unit mounted on an oil retention professional tank with a drain plug at the operator's height.
. Standardised professional cylinder professional seals.
. Top-of-stroke safety lock.
. Outer finish by sound insulating panels.
. 6? black and white control screen.
. Conformity with EC standards in force.
For double action presses:
. A removable bolster.
. A bottom cushion that can be removed from the top.
|
|
HFT, A NEW CHOICE IN THE MARKET OF HIGH QUALITY PROFESSIONAL PRESS PROFESSIONAL BRAKE
The HFT Manufacturer of press brakes combine quality bending with ease of use. The range benefits from AMADA's vast experience in the Press Brake market and the technology of the deflection beam. The CD2005 NC control offers total control throughout the bending process.
|
|
X-PROFESSIONAL PRESS PSG Press Brake
The new range of X-Press and PSG manufacturer of press brakes express the latest
developments in technology with the aim of responding, more effi ciently
than any other product, to the needs of quality, reliability and productivity
These goals have been achieved thanks to solid structure which can be
easily customized and completed with a wide range of accessories which
allow the maximum fl exibility of use.
X-PRESS Press Brakes
The new range of X-PRESS press brakes is the result of the company’s commitment to its product standard confi guration to market needs.This range is marked by wide strokes and daylights, descent and return speeds higher than average, reduced cycle time, highly accurate positioning and repeatability, consistent bending angle.
PSG Press Brakes
The range of PSG press brakes include models from
200 to 1000 tons and more. The oversized frame coupled with the special patented crowning and refl ex systems guaranteed high accuracy
and repeatability over time.
|
|
Adira QHD press brakes, C type, present a remarkable step forward in relation to conventional professional press brakes.
The combination of two exclusive systems, resulting from simple ideas, allow for an excellent performance seen on the highly accurate bends and the better control of the bending angle:
CPS system in optimised combination with AF Wizard® allows for the teaching of the obtained angle by adjustment on the first bend.
As result of a thorough concept the precision and repeatability of the bending depth are excellent, independently of the bending length and temperature variation.
We recommend BL or LS versions equipped with protection by professional laser beams for increased productivity and maximum safety. |
|
| Schiavi professional robot-operated bending cells are the result of integrated automation that guarantees maximum productivity, extremely low cost of labour, safer working environment and extremely easy use. The complete package that Schiavi, as the only interlocutor, proposes, includes: press brake, handling robot and CNC, plus professional software capable of simulating the whole bending process on a PC. The perfect dialog between the robot and the professional press brake allows continuity in working, even when planning a new piece. |
|
|
|
