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We design and produce gearboxes and machines for the steel and non ferrous metals industry:
- gearboxes for roll stands
- shears
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Hot rolling mills for long products,
both for carbon grades and special steel,
mainly consisting of:
Billet welding machines
Housingless stands
Cantilever stands
Hot shears
Water cooling sections
High-speed delivery systems (HSD®)
Cooling beds
Vertical coiling machines (VCC®)
Cold shears and saws
Straighteners
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BWG supplies strip processing lines for the steel, stainless steel and aluminum industries.
We cover a strip thickness range from approx. 0.05 mm through 16 mm, strip width up to approx. 2,300 mm and process speeds up to and over 600 m/min. Our strip processing lines are renowned in the industry for their innovative solutions with outstanding process results, their high uptime availability in conjunction with a high level of automation, robustness and maintenance-friendliness.
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The firms BKM Bolender Maschinenkonstruktion GmbH and
Gerd Wolff Maschinenfabrik GmbH (Hagen-Germany)
Spezialists in strip mills and special machines for the steel fabrication.
Our product offering ranges from simple models to highly sophisticated designs: for rolling, cut-to-length line, conveying coils, bundles and strip material of hot wide strip, medium strip, cold roll machine, distal steel sheet, slit strip, electric strip
*Rolling mill
*Strip mill
*Mill stands for cold rolling
*cut-to-length line
*High performance slitting line
*Pickling and tempering lines
*Traversing spoolers
*Packaging lines
*Coiling lines
Compact slitting lines
Equipment for cold rolling mills and Service-Center:
We have - or develop - the right components and equipment for any task, for example:
*Straightening machines
*Hydraulic shears
*Annealing hoods
*C-hooks
*Conveyor racks
*Coil decoupler
*Coil tilting fixture
*Coil tumbler
*Reel
*Decoiler
Service & Maintenance:
*Inspection
*Repair
*Training
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FeatureTURN
FeatureTURN includes the following features for part creation.
- Holes - You can create a variety of hole types aligned with the part's Z-axis. Simply enter hole dimensions to create any common hole type including counter-sink, counter-bore, reamed or tapped.
- Facing Feature - To face off the part, you simply enter the cut thickness and two diameter values.
- OD Turning Feature - You can create outer turning features from any two-dimensional geometry or curves. Round tool roughing is supported and you have precise control of entry and exit.
- ID Boring Feature - Bores are created from simple two-dimensional geometry or curves.
- Groove Feature - OD, ID and face grooves are created from curves or by entering dimensions that describe the groove's shape.
- Thread Feature - Both OD and ID threading features can easily be created from dimensional data. Tapered threads are supported and relief grooves can be conveniently generated within the thread feature. 2006 You can also thread along a form shape.
- Cutoff Feature - Cutoff feature includes optional chamfer and part catcher control.
- Bar feed feature - FeatureTURN provides support for both bar feeders and bar pullers..
- Sub-spindle Feature - FeatureTURN supports machines with sub-spindles.
FeatureTURN/MILL
FeatureTURN/MILL is an extension of FeatureTURN and incorporates both FeatureTURN and FeatureMILL2.5D With FeatureTURN/MILL, turning features and milling features can be conveniently ordered together in a single setup.
FeatureTURN/MILL provides several capabilities, including:
- Support for lathes with C and Y axis milling capabilities and sub-spindles.
- Drilling or milling features can be positioned on the face or on the OD of the part, and are easily programmed with the FeatureTURN/MILL feature wizard.
- FeatureTURN/MILL contains all the milling features of FeatureMILL2.5D, including holes, slots, pockets, grooves, sides and patterns.
- Milling features can be created on the OD and then wrapped around the lathe's Z-axis. This process takes the Y moves of a milling feature and translates them into C-axis rotations.
- Simulations accurately reflect the rotation of the part during machining so that you can verify precise toolpaths on your computer.
- Polar interpolation can be performed by FeatureTURN/MILL or by the control.
- FeatureTURN/MILL includes the same post processing capabilities as FeatureMILL2.5D and FeatureTURN. You simply create your features and let FeatureTURN/MILL take care of the NC code details.
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GibbsCAM MTM (Multi-Task Machining) was specifically designed to address the CNC programming requirements of multi-task machine tools, providing powerful programming tools that are easy to learn and use with the ultimate in flexibility and configurability. Machining processes are easily defined with GibbsCAM's intuitive graphical user interface that provides seamless access to both turning and milling capabilities. And GibbsCAM's associativity allows operations to be updated easily when modifications are made. Factory-supplied post processors output multi-flow NC code complete with utility operations and sync codes.
Machine-Specific Setup
Multi-task machine tools represent some of the most diverse machine tool configurations available today. With GibbsCAM MTM, your machine tool's specific configuration is captured by GibbsCAM's factory-supplied settings so that you are accurately programming all its capabilities. This way you can be sure that you are taking full advantage of your machine tool for maximum productivity.
Multiple Turrets/Spindles
Today's multi-task machine tools incorporate a wide variety of spindle and turret combinations with no end in sight. A two spindle, two turret configuration is fairly common with machines with more than two spindles or turrets becoming more and more common. GibbsCAM MTM supports an unlimited number of turrets and spindles allowing you to keep pace with advances in multi-task machines.
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ESPRIT SolidMillTurn® CAM Software
Multitasking Efficiency
Multitasking machine tools with mill, turn, and drill capabilities are increasingly popular in metalworking today. These sophisticated machines allow manufacturers to perform simultaneous milling and turning operations, on the front and back of a part, in a single setup. Mill-turn machines represent an enormous potential for profitability, but possess inherent programming challenges due to their complexity. The right CAM system is a key factor for success in the mill-turn equation. It’s a critical choice that determines the ultimate productivity of your machine investment.
Pre-packaged Software Solution
ESPRIT delivers a fresh, out-of-the-box approach to solving the issues that arise with programming complex multitasking machines, such a post processor writing and machine definition. Imagine programming your multitasking machine with a complete, pre-configured solution— developed in cooperation with the machine tool builders and tested extensively at the factory level. ESPRIT’s mill-turn prowess is the ultimate result of a collaboration with machine builders and DP’s focused software development for this specific class of machine tools. Trust ESPRIT to unlock the potential of your multitasking machine.
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PartMaker applies a Patented "divide and conquer" programming strategy to simplify the programming of Multi-Axis Turn-Mill Centers with live-tooling. The software helps the operator break a complicated part surface into a set of planes or faces. Machining tasks, such as turning, plane milling and cylinder milling are carried out separately for each face in an intuitive manner.
Visual programming assures quicker learning and easier use. PartMaker supports most Turn-Mill centers currently available including models from manufacturers such as Hardinge, Mazak, Mori-Seiki, Eurotech, Hitachi Seiki, Nakamura, Miyano, Okuma and others.
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The cutter pumps of the series SFC are capable of cutting aluminum chips and similar materials and pumping of these materials along with the coolant fluid. An agitator located at the pump suction helps to break up and separate any large bundles of chips or birds nests which reach the pump suction.
Axial / semi-open impellers
Large chips
25 ... 1800 l/min
4 ... 35 m
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S0 and S0E
For single lip cutters and much more!
- Powerful drive
- Integrated wheel dressing unit
- Precise grinding spindle
- Versatile swivelling and setting options
- Optional: 1:20 microscope to drastically cut setting time
- Solid machine design for long-time precision
- Dust protection hood as standard feature for easy vacuum cleaner connection (integrated dust extraction for the S0E)
- Bench-type or floor-type version
- Great variety of accessories
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The highly polished open flute not only allows for easier chip formation and evacuation, but also provides for a sharper cutting edge that delivers a better edge finish on a variety of materials. Our premium micro grain carbide allows for superb wear resistance and tool strength. Special point geometry contributes to improved bottom finish and plunging capabilities. Tools are available in upcut and downcut versions from 1/16" through 3/8" diameters.
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Onsrud is proud to announce the launch of our NEW taper tools. These cutters are made of premium micro-grain carbide and are available in a variety of sizes, lengths, and angles.
The tools are available with a ball nose tip giving them the flexibility to cut draft angles in molds to 3D decorative profiles. The cutting geometry will allow them to cut a variety of materials and produce a good edge finish.
Custom tools can be made upon request.
Material: Wood, Plastic, Aluminum
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hese belt grinding attachements can be mounted to any lathe or stone grinding machine. They are easy to operate and reliable in operation
• zum Anbau an eine Drehbank
• einsetzbar mit Schleifbändern oder Polierscheiben
• Bürsten, polieren und satinieren
• Für alle Drehbänke
• Pendelschleifaggregat
• Pneumatischer Anpressdruck
Technische Daten:
Applications:
Surface improvements prior to plating, descaling, deburring, superfinishing, finishing for surface checking by ultrasonic, removing surface defects, decorative grinding and polishing, microfinish surface, satin finishing, chrome finishing, improving corrosion resistance, removing of coatings ...
Workpiece and parts:
Tubes, bars, pipe, profiles for furniture industry, decorative stainless, shop interior, engine components, axles, precision engine parts, paper tubes, fiber and kevlar tubes, golf shafts, stainless tube, heat element, door handle, peeled bar, hydraulic cylinder rod, telescopic cylinders, chrome bar, steel bar, boiler tube, rods ...
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Gear-driven Spindles
SETCO offers several styles and models of Gear-driven Spindles. These spindles are available in parallel and right angle configurations and choice of standard reduction speed ratios.
4200PG Series
4200WG Series
RM Series
For heavy duty boring and milling applications.
- Optional gear ratios
- Block design
- Parallel & Right angle gear configurations
-High torque & low speed operation
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The JAURE spindle coupling are designed to fulfil the requirements of transmitting the maximum torque possible while operating at a specific angle of misalignment between driving and driven equipment.
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Twiflex VMS-DP Mill Brake Stand. One of four units supplied to Metso Minerals for use at the Telfer Mine, Australia. The two units combined produce 16Million NM of brake torque!
The VMS-DP Mill Brake brakes will be installed on SAG (semi-autogenous grinding) Mills used for the extraction of copper and gold from virgin rock. Fresh ore is continually conveyed into the mills that are pre-charged with various sizes of steel balls, crushing the rock when the mill rotates. The ore is crushed until small enough to pass through the openings in the discharge grates. The material is then conveyed to a secondary Ball Mill for fine grinding.
The brakes which are used for emer-gency stopping and holding have been designed specifically for this application and will be the largest that Twiflex has ever manufactured. The VMS-DP caliper is approximately the size of an office desk and weighs approximately 2 metric tonnes. Each brake produces 768kN of braking force, 4-6 calipers provide braking to each mill flange.
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... see all the products in the category
Brakes
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