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Machine for calibrating and cutting-off tubes, for both interior and exterior diameters. Mainly used for curved tubes where the end of the tube is close to a bend.
Robust monobloc construction, integrating the hydraulic central unit in the actual machine, therefore saving space
Work head includes special hydraulic cylinders. The whole unit is mounted onto a bolted plate. Safeguarded by sheet metal protections with an electrical safety device
Quick change tooling without any tools (positioned)
Highly accessible hydraulic parts making and maintenance work easier
Digital electrical control panel, integrated into the machine, wired up with power and operating procedure.
Foldable pushbutton operational controls simplifying machine use and foot pedal for starting the cycles.
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Thanks to AddisonMckee's Powerbend range of CNC tube bending machines, manufacturers requiring standard three axis solutions can now
benefit from AddisonMckee’s world-leading reputation for quality,
precision and reliability at an exceptionally competitive price.
A high-performance draw bending range, designed for the accurate
and repeatable production of tubular components, the Powerbend
combines years of proven design techniques – with lower
manufacturing costs – to provide levels of accuracy, repeatability,
quick tool change and ease of operation as required by today’s
manufacturing industries.
"The AddisonMckee PB series of benders are, without a doubt, the best bending machines for the money on the market today. The control is the most stable and reliable I have ever worked with on a CNC hydraulic bender, while maintaining a very user friendly interface for the operator. I would encourage anyone considering a bending machine purchase to contact me directly, so I can extol the virtues of the PB."
Mike Baverstock
Engineering Manager
SOUTHERN TUBE FORM, LLC
Allen-Bradley Control Unit
Allen-Bradley Drives and Motors
Rexroth Hydraulics
Foot Pedal Cycle Start (Safe Load Procedure)
Recapture Software
Sequential Bend Software
Anticipated Mandrel Retraction
One Mandrel Rod
Safety Scanner and Barrier Rail
Operator Manual and Technical Manuals
CE Mark
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Bending capacity
ø 15 /ø 20 / ø 42 / ø 60 / ø 90 / ø 100 / ø 120 / ø 150
Short description
- Forward drive (L), rotation (R), bending (A), and additional axes are electronically, CNC controlled
- Ideal for shift production with tubes having normal to complicated geometric forms.
- Free form protruding bending head
- Left and right bending
- Using a modern control system
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SB-Oil Tube Master
The Brake Line Tube Benders
The SOCO SB-Oil Tube master is a dedicated CNC Brake Line tube bender ( Pipe Bending Machines ), designed for small tubing, especially Bundy Tubes and hydraulic lines. With multiple electric axes and a unique design to allow bending the most complex shapes and parts, it offers the most advanced solution and performance in its range.
Automation
• 3 Electric Axis controlling bending, tube rotation and carriage movement
• Automatic bending head reversal (left-to-right) when reaching central clamping area, providing a fully automatic cycle for the entire bending process
• Optional Automatic Loading and Unloading Interface
Performance
• Centralized clamping and rotation system for true simultaneous moving of all axis
• Lowest cycle times because minimal number of moving parts
• Suitable for brake line tubing up to 4000 mm ( Optional 5000 mm )
• Unparalleled Speed:
- seconds for … bends (low number of bends)
- seconds for … bends (high number of bends)
Maximum Working Area = Minimal Interference:
· No interference with machine bed
· No conventional bending arm
· No pressure die and wiper die seat interferences
· Central clamping and rotation away from bending zone
· Overmode (Arm Return Mode) capabilities
(Pipe Tube Benders - Tube Pipe Benders - Tube Bending - Pipe Bending - Bending Machine - Tube Bending Machine - Pipe Bending Machine - Circular Saw - Sawing Machine - Cutting Machine - Deburring - Tube End Finishing, Bender Tube, bender Pipe, Cutting, Chamfering Machines, Deburring Machines, CNC Tube and Bar Machining Center, HSS saw Blade )
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Bending capacity
ø 15 /ø 45 / ø 60 / ø 76 / ø 100 / ø 150
Short description
- Forward drive (L), rotation (R), bending (A), and additional axes are electronically, CNC controlled
- clamp die and pressure die positioning with additional CNC electronically controlled axis
- Ideal for shift production with tubes having normal to complicated geometric forms.
- Two free form protruding bending heads
- Eight or more sets of bending tools can be used during the same production sequence
- Automatic left and right bending direction
- Using a modern control system
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6 Electric Servo Controlled Axis
Draw + Roll + 1D Bending in 1 Tube Benders
The MRV series CNC tube benders equipped with multi-tooling can up to 6 tooling levels. Designed for bending complex parts with ¡°0¡± straight clamping lengths, as well both small and large bending radiuses, it satisfies even the most demanding applications for the automotive, furniture, healthcare, among other industries.
The MRV series tube bender offers small radius bending + Roll bending + 1D Bending in the same machine.
SB-38X6A-MRV
CNC tube benders with capacity up to ¨O.D.38.1mm. Equipped with 6 electric servos, with up to 6 stacks of tooling with Draw + Roll + 1D tube bending ( Pipe benders ).
(Pipe Benders - Tube Benders - Tube Bending - Pipe Bending - Bending Machine - Tube Bending Machine - Pipe Bending Machine - Circular Saw - Sawing Machine - Cutting Machine - Deburring - Tube End Finishing, Bender Tube, bender Pipe, Cutting, Chamfering Machines, Deburring Machines, CNC Tube and Bar Machining Center, HSS saw Blade )
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Simasv's bending machines are extremely heavy-duty and easily adaptable to any working requirement. All models are supplied with speed reducers, adjustable torque limiters and can be positioned both in a vertical or horizontal axis.
They are available in the models with three smooth driving rools and two knurled driving rolls, all equipped with a wide range of standard rolls to bend different types of profiles, bars, tubes, etc...
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Bending capacity
ø 42 / ø 60 / ø 90 / ø 100 / ø 120 / ø 150
Short description
- Automatic bending axis electronically controlled (CNC)
- Memory for programs
- The tube positioning and tube rotation are manually adjusted
- Ideal for tubes having normal geometric forms
- Ideal for small or large production amounts
- for shift production
- Left and right bending
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TB series
Extreme Speed Double Head Tube Bender
Cost effective and high speed tube bending
The TB Series Tube Benders
Chosen for its unparalleled productivity, the TB series of compression tube benders is able to make 2 bends X Multiple tubes simultaneously.
Here are some of the advantages of this Globally Patented design:
- Standard with 90° head rotation for 3D tube bending
- Stationary clamps to maintain the tube in position before pipe bending
- Arc movement of bending heads results in the highest production rates available for any tube bending machine
- Lowest setup times with quick change tooling design and re adout for length and angle settings
- Production speed: 3.8 seconds - 25.4 mm X 2t X 90°, 2 tubes at one time
TB-38
2 X 90° Rotation bending heads, with bending angles up to 110°.
Capacity up to Ø 38.1mm
(Pipe Benders - Tube Benders - Tube Bending - Pipe Bending - Bending Machine - Tube Bending Machine - Pipe Bending Machine - Circular Saw - Sawing Machine - Cutting Machine - Deburring - Tube End Finishing, Bender Tube, bender Pipe, Cutting, Chamfering Machines, Deburring Machines, CNC Tube and Bar Machining Center, HSS saw Blade )
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5B – The Powerful Pipe Bending Machines
CNC Proportional Servo Bending
5 controlled axes with max. Ø127mm capacity
With models that extend up to Ø127 mm capacity, the SOCO CNC 5B series tube bender ( Pipe Benders ) brings the optimal tube bending power and accuracy solutions for the automotive, trucking, buses, boiler, ship building and other heavy industries.
SB - 130 x 5B - 1S
CNC tube bender with capacity up to Ø127mm. Equipped with 5 individually programmable axes and 1 stack of tooling
5 servo electric / proportional servo controlled axes
+ Feeding ( Y )
+ Planning ( B )
+ Bending ( C )
+ Horizontal Movement ( X1 and X2 )
+ Pressure Die Assist ( V1 )
(Pipe Benders - Tube Benders - Tube Bending - Pipe Bending - Bending Machine - Tube Bending Machines - Pipe Bending Machines - Circular Saw - Sawing Machines - Cutting Machines - Deburring - Tube End Finishing, Bender Tube, bender Pipe, Cutting, Chamfering Machines, Deburring Machines, CNC Tube and Bar Machining Center, HSS saw Blades )
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V Series Pipe Benders ( Tube Bending machines )
Draw + Roll + 1D Bending in 1 Machine
The V series CNC tube benders combine Draw, Roll and 1D Bending technology. This combination allows 2 different fixed radiuses and multiple large roll bending radiuses in a single part, as well as a programmable carriage boost for CLR = 1D Bending. Coupled with Individual Pressure Die Systems assist in each draw bending stack, it brings superior performance and flexibility.
Machine Features
• With SOCO’s unique DGT technology
• Rack pinion feeding
• SOCO Proprietary Operation Software
• Multi-stacks for Draw and Roll (Large Radius) bending
• Programmable Boosting Force for 1D Bending (*)
• Ability to bend parts with “0” straight lengths
• Programmable arc lengths for large radiuses
• Roll Bending Springback compensation settings
• Special bending compensation and data storage fields
• Low noise level with highest transmission performance
(*) in accordance to material’s elongation ratio
Draw + Roll +1D Bending
The technology can create a part which has multiple draw bending radiuses (R1 & R2 ), while creating a larger radiuses through the roll bending process. Coupled with a settable carriage booster, it allows bending radiuses as small as 1 X OD.
SB-76X4A-3SV
CNC tube bender with capacity up to Ø 76.2mm, Draw and Roll bending, 4 electric axes and 1~ 3 stacks of tooling
(Pipe Benders - Tube Benders - Tube Bending - Pipe Bending - Bending Machine - Tube Bending Machine - Pipe Bending Machine - Circular Saw - Sawing Machine -
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NC series
NC Control Pipe Bender with Hydraulic Rotary Bending
COST EFFECTIVE AND EASY TO USE
The NC Series Tube Benders
The NC series tube benders equipped with NC control unit with Touch Screen Interface. It combines easy-to-use operation with high bending accuracy and cost effectiveness. It is the practical semi-automatic solution for small to medium productions.
SB-80NC
NC controlled tube bender, with Touch Screen and capacity up to Ø 88.9mm. Hydraulic Draw bending
Machine Features:
· NC control unit with Touch Screen
· Easy operation interface and enable easy data input
· Large program capacity storage
· High bending accuracy up to +/- 0.15°
· Self diagnosis & error messages on-screen display
· Hydraulic clamping with optional pressure die assist
· Suitable for various materials such as steel, stainless, aluminum and copper
(Pipe Benders - Tube Benders - Tube Bending - Pipe Bending - Bending Machine - Tube Bending Machine - Pipe Bending Machine - Circular Saw - Sawing Machine - Cutting Machine - Deburring - Tube End Finishing, Bender Tube, bender Pipe, Cutting, Chamfering Machines, Deburring Machines, CNC Tube and Bar Machining Center, HSS saw Blade )
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Type FK50 / FK60 mandrel bending machines are used to bend tubes with narrow radii.
These machines have a compact, freestanding bending head and offer the maximum degree of latitude in bending. These machines are very well designed and solidly constructed, guaranteeing high availability and optimum bending quality. Short set-up times and high-performance drives guarantee high profitability for both one-off and mass production items. The machines also have an outstanding price/performance ratio.
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Features / Equipment :
• Exposed bending head for maximum bending space
• Programmable sequence control with user guidance
via SIMATIC Touch Panel PC
• Servo-electric bending drive
• Hydraulic clamping with force-control
• Hydraulic pressure die positioning
• Hydraulic and anticipated mandrel retraction
• Automatic minimal-metered mandrel lubrication device
• Interface for remote maintenance
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Features / Equipment :
• Programmable sequence control with user guidance
via SIMATIC Touch Panel PC
• Hydraulic clamping with force-position-control
• Hydraulic pressure die with force-position control,
travelling pressure die
• Hydraulic long-neck chuck for tube positioning
in the pressure die area with tube resumption
• Hydraulic and anticipated mandrel retraction
• Automatic minimal-metered mandrel lubrication device
• Interface for remote maintenance
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- Bending capacity: angle up to 80 x 80 mm (2-½” x 2-½”), pipe up to 3”
- Three driving rolls
- Two bending rolls with independent hydraulic adjustment (double pinch style)
- Lateral guide rolls with mechanical or hydraulic three-directional adjustment
- Combination horizontal-vertical working position
- Digital readouts for bending rolls
- Adjustable positive stops for maximum repositioning accuracy of bending rolls
- Universal standard rolls tooling for most regular steel sections with no extra equipment required
- Remote controls
- Adjustable slip clutch on the upper roll
- Also available with programmable positioners and 3- or 5-axis CNC control
Series 3000 incorporates 15 models with increasing capacity, featuring three driving rolls, double pinch style (the most flexible design), three-directional lateral guide rolls. Several versions are available for every model, with a wide range of optional equipment.
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These machines are equipped with a SIMATIC touch panel control (TP)
with menu-driven user guidance, which is very easy and comfortable to
operate. Optionally direct transfer of the bending data from a PC to the
machine control is available.
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All models of Comac double pinch style profile bending machine can be equipped with electronic automatic control systems to improve accuracy and consistency of jobs and enhance the rate of automation.
These controls are simple 2-axis programmable positioning devices, or CNC controls.
Programmable positioning devices are useful to join straight parts to bent parts and to perform multiple-passes jobs in a more consistent sequence of operations.
CNC controls are required to accomplish multi-radius curves to be produced in medium-large batches with high consistency and excellent quality of transitions between the different radii, even with difficult materials such as thin-wall tubes.
This can be achieved by controlling simultaneously three axes, i.e. the profile feeding and the positions of the bending rolls.
Among the hundreds of parts produced with CNC-controlled rolls, some samples are: greenhouses, handrails of cruise boats, conveyor rails, variable-pitch pipe coils for boilers, pancake coils, commercial signs, etc.
Two versions of CNC control are available; both are based on industry standard non-proprietary hardware (PLC’s and Industrial PC’s worldwide available), in order to insure immediate availability of spare parts and local technical support.
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The CNC controlled mandrel bending machines of the TUBOTRON line meet the highest demands on quality where design,
performance and fabrication are concerned. They are the perfect solution for serial production as well as for flexible single
production of tube and pipe bending parts. All functions are automated and the speed of all axes can be programmed free.
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Description:
Bends 1/2' to 2' EMT, IMC, Rigid and Rigid Aluminum conduit
- without any shoe changes. No loose parts to get lost.
- Two operating positions; tabletop and upright.
- Remote pendant switch and bending data charts for easy, accurate bends.
- Simple setup and easy operation.
- Squeeze adjustment to compensate for variations in EMT conduit.
- Adjustable leveler pads.
- Excellent portability. Convenient lifting eyes.
- Optional shoes available to bend PVC coated steel conduit.
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Type FK50 / FK60 mandrel bending machines are used to bend tubes with narrow radii.
These machines have a compact, freestanding bending head and offer the maximum degree of latitude in bending. These machines are very well designed and solidly constructed, guaranteeing high availability and optimum bending quality. Short set-up times and high-performance drives guarantee high profitability for both one-off and mass production items. The machines also have an outstanding price/performance ratio.
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Features:
- Bending Machine with inside mandrel and 1 controlled axis (bending).
- It is the evolution of the QBMS Series.
- Excellent solution for stainless steel bending.
- The curve plane is controlled by means of an index dial graduated to 360º and the distance between bends is controlled by means of slid able stops.
- User-friendly operation and programming PLC machine through a colour touch screen with a graphic representation of each component to be controlled.
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Features:
- Bending Machine with inside mandrel and 1 controlled axis (bending).
- The curve plane is controlled by means of an index dial graduated to 360º and the distance between bends it is controlled by means of slid able tops.
- User-friendly operation and programming PLC machine through a colour touch screen with a graphic representation of each component to be controlled.
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Features:
- Bending Machine with inside mandrel and 3 controlled axis (bending, advance and rotation).
- Excellent solution to bend stainless steel tubes.
- User-friendly operation and programming PLC machine through a colour touch screen with a graphic representation of each component to be controlled.
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BENDING: 6 > 42x4 mm
MATERIALS: AISI 316 TI - ST 37.4
DIMENSIONS L x D x H: 680 x 880 x 910 mm
WEIGHT: 100 KG
STANDARD VOLTAGE: 400V 50Hz 3PH
MOTOR POWER: 1.1 KW
CONTROL BOARD: included
ELECTRICAL LIMIT SWITCH: included
OIL: included
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New REINFORCED version for tubes up to dia. 76 x 2mm stainless steel
Electronically programmable machines for bending tube and profiles with very tight radii: from 1.5 to 2.5 times the tube outside diameter [the bend radius depends on tube outside diameter, wall thickness, and material]. Designed to meet the needs of users who require the maximum possible bend quality combined with very tight bend radii, ideal for medium-lowproduction volumes. Ease of use, flexibility, and rapid tooling change mean that the initial investment can be quickly recouped.
Typical applications: construction of stainless steel handrails for stairs, bullbars, roll-bars, special exhaust pipes, lamps, pipes for the air conditioning sector.
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Bending machine 3D (3 axes) functioning according to the principle of rolling up for round, square tubes, rectangular and profiled out of carbon steel or stainless, copper, alloy of aluminum, etc...
Capacity of bending on round tube steel: from 2 to 60 mm
Angle of bending: of 0° with 180°
Standard length of the arm carry-chuck 3 Mr. higher Longueur on request (up to 12 m).
Motorization: electrohydraulic group of 5.5 kw
In the initial version, the chucking devices are actuated manually. In option, a hydraulic control is proposed.
Numerical visualization of the angle of bending, the angle of orientation of the plan of bending and the longitudinal position of the tube on the bench.
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Bending machine 3D (3 axes) functioning according to the principle of rolling up for round, square tubes, rectangular and profiled out of carbon steel or stainless, copper, alloy of aluminum, etc...
Capacity of standard bending on round tube steel: from 2 to 76.1 mm (76.1 X 6.3 mm)
Angle of bending: of 0° with 180°
Standard length of the arm carry-chuck 3 Mr. Any higher length on request, according to length of the tube to be curved.
Motorization: electrohydraulic group of 7.5 kw
In the initial version, the chucking devices are actuated manually. In option, a hydraulic control is proposed.
Numerical visualization of the angle of bending, the angle of orientation of the plan of bending and the longitudinal position of the tube on the bench.
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