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5-Press line for manufacturing of wheel parts. The line consists of 5 x ZM presses, 6 x SpeedFeeders CD between the presses for maximum flexibility, 1 x blank destacker BF, safety system and a service platform.
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AP&T has several production solutions for customers who require large volumes and details that require multiple operations.
This type of production solution is well suited for running cut blanks, circular as well as square, or for coil feeding directly into the press.
The tool set in this plant consist of several tools and tool changes are easily carried out through the long side of the press.
The hydraulic press runs continuously and has robust guidings for the best possible absorption of deflection forces.
The transfer feeder is especially designed for press automation with tool sets in multiple steps. The machine has three axes and is mounted directly on the press frame. The transfer feeder rails, where the gripper fingers are mounted, are easily exchanged when running different products.
The plant is equipped with an operator's terminal for optimal control and supervision of the entire press line. This terminal controls and supervises all machines in the line.
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AP&T´s niche tools and production solutions are available in product areas like deep drawing, fire extinguishers, heat exchangers, pressure vessels and filter housings. The tooling for air duct parts include part types: saddles, elbows, reducers, bellmouths & endcaps. EU-standard - approx 120 part sizes. US standard - approx 170 part sizes.
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AP&T´s niche tools and production solutions are available in product areas like deep drawing, fire extinguishers, heat exchangers, air duct parts, pressure vessels and filter housings. We manufacture press lines for producing fire extinguisher shells in sizes from 1 to 12 kg and blank thickness from approx 1,4 to 2,5 mm.
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AP&T´s niche tools and production solutions are available in product areas like deep drawing, air duct parts, pressure vessels, filter housings and heat exchangers. We have world wide experience of supplying production lines for heat exchanger plates, for brazing or gaskets, and in thickness from approx 0,4 to 0,9 mm.
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AP&T has several production solutions for customers who require large volumes and details that require multiple operations.
This type of production solution is well suited for running cut blanks, circular as well as square, or for coil feeding directly into the press.
The tool set in this plant consist of several tools and tool changes are easily carried out through the long side of the press.
The hydraulic press runs continuously and has robust guidings for the best possible absorption of deflection forces.
The transfer feeder is especially designed for press automation with tool sets in multiple steps. The machine has three axes and is mounted directly on the press frame. The transfer feeder rails, where the gripper fingers are mounted, are easily exchanged when running different products.
The plant is equipped with an operator's terminal for optimal control and supervision of the entire press line. This terminal controls and supervises all machines in the line.
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Press-line
We design and build complete press lines with automation as one responsible partner
According to certain application method, we also design and install automation interface to existing presses, in order to get the press as an integrated part of the system;
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Integrated production projects
The internal synergy of a company with ample qualification in the construction of a diversified range of internationally acclaimed products, closely-structured collaboration with the most trusted die makers, and the acquisition of a controlling share in a special machinery manufacturer have enabled Omera to acquire the enviable technological background that background that has now permitted the development of reliable, technologically advanced automatic production lines combined with top-notch service for even further additional success.
Perfect interaction between customer and supplier leads to the growth of both and permits the design and construction of numerous systems in diversified sectors.
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Hydraulic C-frame blanking press (HZS)
Double-sided blanking press (HDS)
Standard version:
* Safety 2-hand control in accordance with UVV (German accident prevention regulations)
* Overrun control device NKS with electrical display
* Oil backflow filter with gauge
* Engine hours meter, stroke counter
* Ram return stroke through pressure/time switch. The holding load of the ram can be selected under pressure between 0.3 - 3 secs.
* Mechanical stroke limitation of the ram, motor-adjustable (depth stop)
* Cutting force absorption for max. pressing force
* Pressing force infinitely adjustable (ca. 10-100%)
* Manually operated central lubrication for ram
Accessories:
* Light-barrier control with single and two-stroke, as well as protective barrier
* Hydraulically controlled ejector/drawing cushion underneath the table top
* Hydraulically controlled ejector in the ram
* Hydraulic tool clamping
* 6/8-fold guided ram / column-guided ram plate
* Oil cooler (air / water)
* Oil pan for oil leakage fitted underneath the press frame
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Standard Features
• Direct drive servo indexer reduces maintenance and improves accuracy.
• Hydraulic clutch and brake providing fast starting/stopping.
• Hydrostatic and hydrodynamic piston slide guiding system.
• Quick lift feature for quick and easy die access.
• Pressure monitored recirculating oil lubrication system.
• Cast frame construction improves vibration absorbtion.
• User-friendly multi-lingual control.
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6T press
Automatic blanking and bending press with toggle, featuring integrated programmable controller.
Designed as a stand-alone unit, yet ideal for integrating into a production line, automated with servomotor, with or without integrated numerical control.
Single or progressive dies (blanking, pressing) can produce several thousand parts an hour - exceptional reliability, precision and durability.
Material can be fed individually, in bar stocks or in strips. The machines comply with CE safety standards, are silent and clean, and can even be used in clean rooms.
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| ... products without technical information |
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Hydraulic C-frame blanking press (HZS)
Double-sided blanking press (HDS)
Standard version:
* Safety 2-hand control in accordance with UVV (German accident prevention regulations)
* Overrun control device NKS with electrical display
* Oil backflow filter with gauge
* Engine hours meter, stroke counter
* Ram return stroke through pressure/time switch. The holding load of the ram can be selected under pressure between 0.3 - 3 secs.
* Mechanical stroke limitation of the ram, motor-adjustable (depth stop)
* Cutting force absorption for max. pressing force
* Pressing force infinitely adjustable (ca. 10-100%)
* Manually operated central lubrication for ram
Accessories:
* Light-barrier control with single and two-stroke, as well as protective barrier
* Hydraulically controlled ejector/drawing cushion underneath the table top
* Hydraulically controlled ejector in the ram
* Hydraulic tool clamping
* 6/8-fold guided ram / column-guided ram plate
* Oil cooler (air / water)
* Oil pan for oil leakage fitted underneath the press frame
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TOX-Presses with servo-drive TOX-ElectricDrive
Tailored drives from 0,5 – 400 kN.
The modular concept of our presses: from the standard press up to the individual plant – everything is possible. Rugged and economic, long-lived and versatile, CE-conform and in line with UVV (German Accident Prevention Regulations), including comprehensive accessories. Type-tested safety controls and process monitoring systems – everything is available.
When work processes require high flexibility and precision, then conventional drives are often no longer sufficient. This calls for the use of electromechanical servo drives.
The drive variant TOX-ElectricDrive has a most-precise mechanics and user-friendly software
From the standard drive up to the complex special machine.
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Standard Features
• Direct drive servo indexer reduces maintenance and improves accuracy.
• Hydraulic clutch and brake providing fast starting/stopping.
• Hydrostatic and hydrodynamic piston slide guiding system.
• Quick lift feature for quick and easy die access.
• Pressure monitored recirculating oil lubrication system.
• Cast frame construction improves vibration absorbtion.
• User-friendly multi-lingual control.
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| ... products without technical information |
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