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Thin film coating is a vacuum deposition procedure used to enhance the transmissive properties of an optical surface. The most common types of dielectric coatings are anti-reflection and high reflection coatings, but beam-splitter, band pass filter, edge filter, and polarizing coatings are also available. Because thin film coatings are more durable than optical glass, coatings also help protect an optic surface from scratches and the environment.
Optimax produces optics up to 300mm in diameter with a wide variety of narrow and broadband anti-reflection coatings including doublet interface coatings. Both metal and dielectric mirror coatings are also available. For custom coatings, we utilize TFCalc thin film design software. Please see the reverse side for sample reflectance curves.
Optimax performs test runs of all coatings before beginning production to ensure a good design. We use a Perkin-Elmer Lambda 900 Spectrophotometer to check the performance of the coating upon completion. Adhesion, abrasion, and humidity tests are available to verify coating durability in accordance with sections of MIL-C-675C, MIL-C-48497A, and MIL-C-13508C specifications. Laser damage testing is also available upon customer request. |
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iControl® Integrated Control System
Stop The Waste And Take Control with iControl.
Now you can stop the waste and take control of your powder coating operation with Nordsons iControl integrated control system, featuring closed loop digital flow control, automatic gun triggering and reciprocator control.
Traditional open loop controls lack repeatability and don't compensate for incoming air pressure changes at the powder pump. With closed loop flow control, like iControl, changes in compressed air input are measured and converted in to digital signals, then sent to a proportional valve.
This valve then compensates for varying pressure by changing the airflow to the pump accordingly - resulting in repeatable powder output from the gun and uniform film build on the part beng sprayed.
The technology provides digital control of all application parameters and gun movers through a single, user-friendly operator interface.
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The FANUC paint robot series is suitable for a wie range of painting and coating applications. They offer highest flexibility and precision to paint all sorts of materials such as plastics, metal, wood...
FANUC painting robots are ideal for many types of materials and applications:
• Automotive body (interior and exterior)
• Automotive parts
• Plastics (e.g. mobile phone)
• Wood
• Steel
• Anti-corrosion
• ... and many other
The Paint robot series is available in following models:
• P-50 with 7.5kg payload and 1360 mm reach
• P-145 with 7.5kg payload and 2542 mm reach
• P-200E with 15kg payload and 2800 mm reach
• P-250iA/15 with 15kg payload and 2800 mm reach
• P-500 for automotive painting |
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MOTOMAN offers the widest range of robotic products with the number of controlled axes ranging from 4 to 13, including application dedicated robots for welding, palletising, handling, painting and clean room applications, with payloads ranging from 3 to 600 kg.
MOTOMAN installs turnkey systems and customised manufacturing solutions with the highest level of quality.
All manipulators/robots are fully electrical controlled by servo power.
The latest control system is capable of synchronised motion & control of up to four robots or 36 axes in total.
MOTOMAN also offers service, maintenance and training.
MOTOMAN, the robotic division of Yaskawa Electric Corporation, has its European headquarters in Kalmar, Sweden and Allershausen, Germany.
Interested in knowing more? Please contact us!
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From traditional application to electrostatic processes, Stäubli paint robots cover all needs for automated finishing. They operate in various industrial sectors:
-Woodplastics components for automotive industry (inside and outside),
-metal components for automotive industry (antifriction…),
-cycle industry (liquid, powder),
-wood industry,
-farming equipment,
-household appliance,
-consumer goods (TV sets, game consoles,…),
-aerospace,
-optics
MetalStäubli also presents a relevant offer for enamelling applications (plumbing and porcelain), gluing (spraying or extrusion), release agent applications… |
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GR-650 G
Carousel version. The robot is complete of carousel with three or more arms. The pieces can be loaded manually or in automatic way in a safe area; the carousel provides for the positioning of the pieces at the frontal part for the working, and it brings them in the unloading area. The arms are provided of rotation group synchronized with the robot, they can be arranged with different piece supports according to the demand. |
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The K-Series Robots are specially designed for Painting Applications. They are developed for a wide range of products, from the smallest work piece up to an entire car body.
You can choose from eight robot models for your application needs.
The robots are ATEX 100 certified so that they can be used under explosion proof environment. |
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GR-630 ST
Standard version. Anthropomorphous robot with six axes, suitable for painting in line, where exist air or floor conveyor systems. Thanks to its structure it is possible to work pieces of great dimensions; if necessary it is synchronized to the conveyor for running after the pieces. When the pieces have considerable dimensions, the robots are set up on translation carts, which can have different measures. |
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The carrousel is a rotating system which allows the feeding of the pieces in front of the robot for the painting and also allows to make the operations of loading/unloading/cleaning of the pieces on the arm opposite to the painting one.
The carrousel rotation is controlled by the same control unit of the robot and can occur in different times which can be programmed according to the weight and dimension of the loaded pieces.
The maximum standard weight that can be loaded is 30 kg. By request we can supply arms able to support weights up to 80 kg.
At the end of each arm a rotation support is able to control the piece rotation.
This rotation is controlled in angle, direction and speed.
The arms can be 2, 3, 4, 5 or 6.
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PAINTING ROBOT SERIES “R2006N”
The robot is built in explosion-proof execution (CENELEC ex-pi and ex-i safety regulations),
with 6 controlled axis, electrically driven.
The control unit is constituted by a Personal Computer, with Windows NT4 as operative system, to which a serial connection board RS 485 is connected. No other extra board is foreseen, with great advantage for the system simplicity.
The R2006 robot arms (VA____xHA___mm.) are made of carbon fibre alloy to reduce the inertia of the objects to be handled in the programming stage; besides the arms weight is balanced with pneumatic cylinders used to minimise the handling strain on the whole trajectory.
At last the robot's wrist geometry allows it to turn its wrist in all directions independently from the inclination of the arms, making it easier to program the painting of hard-to-reach surfaces.
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BRIDGE CRANE AT 4 CONTROLLED AXIS keeping a painting robot series R2006 with 6 axis equipped with self-learning, as follows:
Axis X - Bridge crane in a tubular steel structure:
The bridge crane can utilize the existing crane ways for a further bridge crane. The carriage position will be fixed by two laser sensors with capacity more than 30
mt. to grant an extreme precision to define the reference “zero” for each work position.
Axis Y – Trasversal carriage in a steel structure
The carriage will be drived on casehardened linear guides
Axis A – Rotation axis around vertical axis
It consists in a roller bearing fifth wheel with a diameter of mm. 1000 on which will be placed the vertical translating carriage
Axis Z – Vertical translation
Made with a slide with wheels on linear guides, ii is equipped with a pneumatic balancing of the transported weight.
Indicative job pression 7 bar
Safety system with movement lock in case of pression lack.
Negligible air consumption thanking to the tanks with plenum chamber function.
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TRANSLATING CARRIAGE “XY”
It’s made by an aerial metallic structure able to support the robot thus allowing its controlled translation either in its transversal direction (X) or in its lateral one (Y).
The translating carriages are sliding on couples of trapeze and rectangular guides which guarantee insensibility to dirt and require a negligible maintenance.
The control of the movement (axis 7 and 8) is operated by the robot.
During the teach-in phase the position of the carriages is established by the operator using a console equipped with four buttons (+X, -X, +Y, -Y) through which it is possible to move the carriages in all the possible ways (position and speed).
For example a module can be programmed with the carriage in a pre-established position or with the carriage in continual movement between two points at a pre-selected speed.
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MODEL "SNAKE"
Foreseen for maximum piece dimensions 3m x 3m, it is placed side by side to the antropomorfic R2006 model that can operate on workspaces until 6m x 4m and beyond.
The difference with R2006 model is the possibility to be installed in rooms of limited height but it is not equipped with manual automatically with the connected scanner.
Options for the standard model permit to operate with hanging pieces outside from the vertical one, automatically hold account of the thickness of the frames and control the flow of paint depending by the frame dimensions. |
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TRANSLATING LONGITUDINAL CARRIAGE “Y”
It is constituted by an aerial metallic structure able to support the Robot thus allowing its controlled translation in the longitudinal direction.
The translating carriages are sliding on couples of trapeze and rectangular guides which guarantee insensibility to dirt and require a negligible maintenance.
The control of the movement (axis 7) is operated by the robot.
During the programming phase the position of the carriage is decided by the operator by a console equipped with two buttons (+Y, -Y) by which it is possible to move the carriage in all the possible ways (position and speed).
For example a module can be programmed with the carriage in a pre-fixed position or with the carriage in continual movement between two points at a pre-selected speed.
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TRANSLATING TRANSVERSAL CARRIAGE “X”
It is constituted by an aerial metallic structure able to support the Robot thus allowing its controlled translation in the transversal direction.
The translating carriages are sliding on couples of trapeze and rectangular guides which guarantee insensibility to dirt and require a negligible maintenance.
The control of the movement (axis 7) is operated by the robot.
During the programming phase the position of the carriage is decided by the operator by a console equipped with two buttons (+X, -X) by which it is possible to move the carriage in all the possible ways (position and speed).
For example a module can be programmed with the carriage in a pre-fixed position or with the carriage in continual movement between two points at a pre-selected speed.
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The robot is built in explosion-proof execution (CENELEC ex-pi and ex-i safety regulations),
with 6 controlled axis, electrically driven.
The control unit is constituted by a Personal Computer, with Windows NT4 as operative system, to which a serial connection board RS 485 is connected. No other extra board is foreseen, with great advantage for the system simplicity.
The R2006 robot arms (VA____xHA___mm.) are made of carbon fibre alloy to reduce the inertia of the objects to be handled in the programming stage; besides the arms weight is balanced with pneumatic cylinders used to minimise the handling strain on the whole trajectory.
The robot's wrist geometry allows it to turn its wrist in all directions independently from the inclination of the arms, making it easier to program the painting of hard-to-reach surfaces.
The structure for the installation of the overturned robot is an “U” shaped tubular structure on which the robot is fixed.
Such a structure allows the use of the robot in the same conditions of a robot placed at floor, with the further advantage to let the area below the robot itself completely free for the usual maintenance operations of the spraying cabins.
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APPLICATION Suitable for producing adhesive tape, such as:
BOPP tape/Double-side tape/Kraft paper tape/Label sticker/Foam tape/ Cloth tape/Polyester and Release paper.
FEATURES Special designs, suitable for various kinds of materials.
Auto tension control.
Auto temperature controlling to suit refresh materials.
Special designs for heating system, high efficiency.
According to different types to design different coating method.
MAIN TECHNICAL PARAMETERS:
MODEL AT-500 AT-1000 AT-1300 AT-1600
Valid width 500 mm 1000 mm 1300 mm 1600 mm
Mechanical Speed 5-30M/min 5-80M/min 15-150M/min 15-150M/min
Coating average degree ± 0.025mm
Rewinding Edge Smooth ± 3mm
Mechanical Power 5-25 HP 20-45 HP 30-80 HP 40-100 HP
Oven Length Special design is available according to customer’s request
Heating Steam/Hot Blast/Thermal Oil/Electricity |
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State of the art technology, working pressure achieved within 4 minutes, consistent uniform coatings – even on curved substrates, optimized deposition processes for different substrates, high deposition rates.
Based on many years of thin-film experience this sputtering system the SP-100 reflects the state of the art in precision pulse plasma sputtering technology. The single-target, reactive sputtering principle provides outstanding flexibility for process innovation and simplified operation. |
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High volume vacuum Box Coater.
The 1200-DLF Box Coater deposits anti-reflective (AR) and / or mirror coatings on organic and mineral glass lenses via thermal evaporation process. It offers multiple process applications. This machine is built for highest throughput requirements in Rx-Lab and stock lens production. |
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