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The EASTMAN conveyor cutting system automatically feeds and spreads material onto the conveyor and its internal blower system ensures material hold-down and cutting accuracy. Eastman's gantry and tool head design utilizes a precision servo-controlled belt tracking system, with a rack and pinion drive, which can cut a wide variety of materials and thicknesses, with unprecedented speed and accuracy.
Cutting & Plotting Speed: 60 inches per second (152.4cm/s)
Conveyor Belt Speed: 11 inches per second (28cm/s) standard
Acceleration: 1.3G (500 inches/second²)
Active Cutting Widths (meters): 2.0m, 2.4m, 2.7m, 3.2m, 4.0m. + custom.
Overall Table Lengths (meters): 4.9m, 6.1m, 7.3m. + custom
www.eastmancuts.com
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! Efficient inspection of medium & heavy quality fabric.
! Efficient inspection through top & bottom illumination.
! Tensionless movement of fabric on inspection table.
! Full forward & reverse run of fabric.
! Speed variable from 0 – 50 mtrs/ min.
! Compact & crease free rolling on winding tubes.
! Max. Roll dia. Up to 400 mm.
! Length measurement by reputed counter meter.
! Straight & uniform roll winding through efficient selvedge guider.
! Operator friendly, improves productivity, reduces labour.
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We have perfected the design & manufacturing of wide range of Fabric Inspection Machines available in various working widths which are easy to operate, technically advanced and programmable machines in the field of fabric quality control. Being developed by highly qualified engineers having vast experience of this field, our machines are equipped with all necessary features like tensionless handling, accurate length measuring, appropriate illumination, Straight roll selvedge, variable roll hardness, auto cutting etc.
! Efficient inspection of medium & heavy quality fabric.
! Efficient inspection through top & bottom illumination.
! Tensionless movement of fabric on inspection table.
! Full forward & reverse run of fabric.
! Speed variable from 0 – 50 mtrs/ min.
! Compact & crease free rolling on winding tubes.
! Max. Roll dia. Up to 1000 mm.
! Machine with any input & output of Roll/ Pile/ Big Batch can be manufactured.
! Length measurement by reputed counter meter.
! Straight & uniform roll winding through efficient selvedge guider.
! Operator friendly, improves productivity, reduces labour.
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MASTER MEND:-
! Unique design for comfortable & efficient mending operation.
! Top & bottom illumination for efficient mending.
! Hands free foot operated with fixed speed drive.
! Machine with any input & output of Roll/ Pile can be manufactured.
! High production efficiency with minimal operator fatigue.
! Available in various working widths.
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Allows mending, examination or inspection. All types of material successfully processed. Choice of input-roll, pile, 'A' frame, bale. Sloping or flat table with or without illumination.
Precision measurement by 'Birch' AutoMeasure. Guided roll up or plait. Optional cross cut. Doff out, with or without taping. Fault recording. Made to your specification.
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Features:
- Inspection table is laminated with adequate number of tubes provided underneath and overhead the glass with variable lighting arrangement.
- Push button controls are given on the drive box on the right hand side.
- Cloth can run in FORWARD as well as in REVERSE direction instantaneously.
- Fabric runs face in/face out
- Special jogging or inching device is provided to stop the machine at the right location of the defect.
- Soft start and instantaneous stoppage of fabric.
- Automatic stop arrangement to stop the machine at the end of the fabric piece.
- Robust and attractive design.
- Bow bar has been provided in the batching device to open out the creases in the fabric.
- Perfectly aligned straight edges in tunes of +/- 1 to 2mm in our model with automatic edge guiding system. The device comes with an electronically operated motorized screw type arrangement, thus doing away with requirements such as compressed air etc.
- Perfect tension during the flow of the fabric is provided using guide roll assembly, thus no hassles of nip rolls.
- Meter Counter is installed in front on platform top for easy reading.
- Specially designed Thyristor based DC drive with MCB's for auto tripping of the machine.
- World renown AC drives with companies such as DELTA, ALLEN BRADLY, SEIMENS, TELEMECHANIQUE, etc. can be provided on our machines
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INSPECTION MACHINE
FOR FABRICS WITH PLATFORM
Mod. ISP 220
The inspection, winding and plaiting machine with platform Mod. ISP 180 PLAIT / ROLLS,
Allows a check of the fabric quality.
Tanks at the linear geometry of the drawing, to the sensitive system of synchronization and the motorization of all the rolls of delay fabric, the machine is excellently for the verification of elastic fabrics to sweater and shuttle.
Besides, thanks to the management from PLC interfaced to inverter, the operator can modify in real time tension fabric and hardness roll.
With the addition of a platform to allow the operator a qualitative control more near at the fabric. The winding or PLAITING process happens behind the operator.
The machine can be inserted in an automatic layout of more inspection machine with an automatic packing
Technical characteristics:
• Inlet fabric from J-BOX with synchronization / Small rolls / Plait / Big rolls
• Inclined inspection table with rear light
• Up light
• Platform
• Auto-centring winding unit
• Winding of the roll
• Adjustable compactness of the rolls
• Adjustable fabric tension
• ø500 mm diameter knitted fabric rolls
• 3÷60 m/min. speed control without step.
Optional:
• Digital weight measuring system
• Automatic linear cut
• Wood or special light
• Comatex software for store all the faults
• Barcode labelling for more type of error
• Mark-fault one or more fault
• Doubling system in 2 or 4
• Packing system
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Features
- Inspection table is laminated with adequate number of tubes provided underneath and overhead the glass with variable lighting arrangement.
- Push button controls are given on the drive box on the right hand side.
- Cloth can run in FORWARD as well as in REVERSE direction instantaneously.
- Fabric runs face in/face out
- Special jogging or inching device is provided to stop the machine at the right location of the defect.
- Extremely sensitive soft start and instantaneous stoppage of fabric.
- Automatic stop arrangement to stop the machine at the end of the fabric piece.
- Robust and attractive design.
- Bow bar has been provided in the batching device to open out the creases in the fabric.
- Perfectly aligned straight edges in tunes of +/- 1 to 2mm in our model with automatic edge guiding system. The device comes with an electronically operated motorized screw type arrangement, thus doing away with requirements such as compressed air etc.
- Meter Counter is installed in front on platform top for easy reading.
- Specially designed Thyristor based DC drive with MCB's for auto tripping of the machine.
- World renown AC drives with companies such as DELTA, ALLEN BRADLY, SEIMENS, TELEMECHANIQUE, etc. can be provided on our machines.
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- MS Side frames pointed with hardwearing stipple finish stowing enamel . This makes the finish permanent..
- A cradle with tow M.S. side brackets and 6 rollers running on ball bearing to place the fabric roll. This arrangement allows tensionless unwinding of the fabric.
- Inspection table is laminated black/white, which enhances the defect identification procedure by making defects more easily visible to the operator.
- The angle of the table is changeable in order to allow the operator to select the right viewing angle. Also, mending of the fabric is easily possible due to this arrangement.
- Two overhead and two underneath tube lights are provided to optimize the lighting.
- Positive driven batch winding mounted on M.S. fabricated frames having two rubber strip coated rollers and batching roll guides. The fabric is wound on the batch roll by surface contact.
- A scroll rolls right after the inspection table opens the fabric roll.
- A bow bar is also provided to open the fabric right before the winding, which gives perfectly wound tight rolls.
- This winding arrangements winds rolls by 25% tighter than the traditional winding mechanisms.
- Measuring Counter is provided in front on the inspection table for easy viewing
- FORWARD/REVERSE/STOP push button controls mounted on inspection table on both sides.
- A special jogging (Inching) device is also provided.
- Soft start and instantaneous stoppage of fabric.
- MCB's to automatically stop the machine at the time overloading.
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INSPECTION MACHINE
FOR FABRICS DIRECTLY FROM THE RAMEUSE
Mod. ISN 220 NO STOP
The inspection, winding machine,
ISN NO STOP, allows a check of the fabric quality;this machine can be interfaced with the exit of Rameuse, or other machine kind calendar, without stop it. Tanks at the linear geometry of the drawing, to the sensitive system of synchronization and the motorization of all the rolls of delay fabric, the machine is excellently for the verification of elastic fabrics to sweater and shuttle.
Besides, thanks to the management from PLC interfaced to inverter, the operator can modify in real time tension fabric and hardness roll.
Technical characteristics:
• Inlet fabric from J-BOX with synchronization
• Inclined inspection table with rear light
• Up light
• Auto-centring winding unit
• Winding of the roll
• Adjustable compactness of the rolls
• Adjustable fabric tension
• ø500 mm diameter knitted fabric rolls
• 3÷60 m/min. speed control without step.
Optional:
• Digital weight measuring system
• Automatic linear cut
• Wood or special light
• Comatex software for store all the faults
• Barcode labelling for more type of error
• Mark-fault one or more fault
• Doubling system in 2 or 4
• Packing system
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TENSIONLESS INSPECTION MACHINE
FOR ELASTOMER FABRICS WITH RELAX BELT
Mod. ISR 220
The inspection, winding tensionless machine
ISR 07’ TENSIONLESS,
provided of axial or tangential unwinding for big rolls, it’, an excellent machine for the elastomer fabrics.
The fabric gently comes situated, in the form of small folding, on a conveyor belt, that allows it to relax and particularly as it regards the elastic materials to resume its own elasticity. An additional conveyor belt incline ® (Exclusive Patent COMATEX) accompanies the fabric, without altering its acquired stability, to the summit of the table of inspection illuminated, where possible to view and mark the defects eventually found.
Before the end phase of winding, a special software Comatex combined to the electronic sensor of tension, it allows to maintain results of relaxation and to get rolls without residual tension.
Technical characteristics:
•Inlet fabric from J-BOX with synchronization / Small rolls / Plait / Big rolls
•Relax conveyor belt
•Patent conveyor belt
•Inclined inspection table with rear light
•Up light
•Auto-centring winding unit
•Reading fabric tension with adjustment of the bad tensions
•Winding of the roll
•Adjustable compactness of the rolls
•ø500 mm diameter knitted fabric rolls
•3÷60 m/min. speed control without step.
Optional:
•Digital weight measuring system
•Automatic linear cut
•Wood or special light
•Comatex software for store all the faults
•Barcode labelling for more type of error
•Mark-fault one or more fault
•Doubling system in 2 or 4
•Packing system
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TENSIONLESS INSPECTION MACHINE
FOR ELASTOMER FABRICS WITH RELAX BELT WITH PLATFORM
Mod. ISRP 220
The inspection, winding tensionless machine
ISR 07’ TENSIONLESS,
provided of axial or tangential unwinding for big rolls, it’, an excellent machine for the elastomer fabrics.
The fabric gently comes situated, in the form of small folding, on a conveyor belt, that allows it to relax and particularly as it regards the elastic materials to resume its own elasticity. An additional conveyor belt incline ® (Exclusive Patent COMATEX) accompanies the fabric, without altering its acquired stability, to the summit of the table of inspection illuminated, where possible to view and mark the defects eventually found.
Before the end phase of winding, a special software Comatex combined to the electronic sensor of tension, it allows to maintain results of relaxation and to get rolls without residual tension.
Technical characteristics:
•Inlet fabric from J-BOX with synchronization / Small rolls / Plait / Big rolls
•Relax conveyor belt
•Patent conveyor belt
•Inclined inspection table with rear light
•Up light
•Platform
•Auto-centring winding unit
•Reading fabric tension with adjustment of the bad tensions
•Winding of the roll
•Adjustable compactness of the rolls
•ø500 mm diameter knitted fabric rolls
•3÷60 m/min. speed control without step.
Optional:
•Digital weight measuring system
•Automatic linear cut
•Wood or special light
•Comatex software for store all the faults
•Barcode labelling for more type of error
•Mark-fault one or more fault
•Doubling system in 2 or 4
•Packing system
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Pinking Machine
Brand new, unique: the world's leading professional high performance, heavy duty pinking machine with exceptionally high-speed cutting power. Equipped with hydraulic rotary table and all of the latest modular design features.
Technical Data
- Knife length 1620 mm (64")
- Stroke 40-130 mm (1 1/2"-5")
- Number of cuts per minute 18-36
- Drive / Power requirement hydraulic / 7.5 kW
- Table size 4940 x 1800 mm (194 1/2" x 71")
- Weight ~ 2800 kg (6160 lb.)
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Rewinding, inspection and cutting machine for rolls of all kinds of fabrics (decorating textiles, fabrics for clothing industry, knitted fabrics).
Used by wholesalers for rewinding decorating textiles, upholstery, clothing and other technical fabrics.
* Maximum roll diameter 40 cm (other dimensions on request)
* Flexible and modular concept.
* One person operation
* Tilted 45° Inspection table with back lighting
* Accurate length measurement system
* Winding up station with adjustable speed control
* Power supply 230V, 50/60Hz, 1 kW
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Low-cost rewinding and cutting machine for rolls of fabrics.
Used by wholesalers.
# Fabric width up to 1800mm
# Maximum roll diameter 300mm
# One person operation
# Optiona accurate length measurement system with digital readout
# Varispeed rewinding system
# Machine dimensions 2100x 1000x 950
# Power supply 230V, 50/60Hz, 0.3kW
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Get accurately cut parts every time.
- Adjust pressure on the cutting tools to cut a wide variety of materials with precision
- The cutting head is designed to accommodate three tools simultaneously to minimize tool changes.
- Choose from multiple types of straight knives, wheel knives, notching tools and punches. Includes a pen to mark paper patterns.
- A laser pointer helps to establish the origin of the cut job.
Easy to use.
- Migration from manual cutting is easy.
- Windows"-based software employs a graphical user interface to simplify operator training and daily use. includes Wizards to automate repetitive processes and speed preparation of the cutting job.
- Easily stores cutting setup files for quick retrieval to accelerate future cut jobs.
- Network-compatible for easy transfer of data from existing standard CAD systems.
Realize a fast return on your investment.
- Automatic end cutting eliminates material waste by cutting precisely at the end of each marker.
- Single-ply cutting enables you to cut as orders arrive. Reduce work in process, lead times and work planning.
- The Toolpath module included in CutWorks software optimizes cut times by sequencing parts (and internal cuts) in the most efficient order for cutting.
Automatically removes common lines between parts to achieve zero buffer cutting.
- No paper underlay or plastic overlay required for most materials.
- The DCS 3600s small footprint reduces floor space requirements.
- A fast, powerful AC brushless servo drive minimizes maintenance expenses.
- Improve throughput because the cutting system sets the pace for the operator - not the other way around.
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Semi automatic advance of the layer
* Cut is automated
* Equipped with a press guide on each side of the blade
* Advance of the layer is preset and repetitive
* Useful width 530, 810 or 1050mm
* Useful height 60 or 90mm
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Strip cutting machine to cut and rewind every kind or matérials.
* Two models with different cutting technology according to the material
* Ever HSS blade + counter blade, or 2 auto sharpening tools in contact
* Adjustable running speed
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Used by wholesalers for rewinding decorating textiles, upholstery, clothing and other technical fabrics.
* Maximum roll diameter 40 cm (other dimensions on request)
* Flexible and modular concept.
* One person operation
* Inspection table with back lighting
* Accurate length measurement system
* Winding up station with adjustable speed control
* Power supply 230V, 50/60Hz, 1 kW
*Several options are available as loop control device and special equipment for tensionless inspection.
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Checking - rolling - measuring machines with automatic or half automatic packing.
Main operations:
-Checking, rolling, measuring any type of cloth.
-Cloth inlet from small/big rolls and from folds.
-Cloth outlet on small/big rolls and on soft folds.
-Infinitely variable speed from 0 to 160 m/min. according to the type and the cloth to be rolled.
-Selvedge alignment of proportional photo-electric type.
-Innovative synchronisation systems of the driven cylinders allow rolling operation with constant tension of any type of cloth, needed compactness besides precise measuring.
-These machines are manufactured till max. working width of 4500 mm.
-You can add, on request, informatic control systems, fault detection, labelling, sewing unit, cutting machines, automatic elimination of second choice cloth without manual intervention of the operator, packing, etc.
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Checking - rolling - measuring machines with automatic or half automatic packing.
Main operations:
-Checking, rolling, measuring any type of cloth.
-Cloth inlet from small/big rolls and from folds.
-Cloth outlet on small/big rolls and on soft folds.
-Infinitely variable speed from 0 to 160 m/min. according to the type and the cloth to be rolled.
-Selvedge alignment of proportional photo-electric type.
-Innovative synchronisation systems of the driven cylinders allow rolling operation with constant tension of any type of cloth, needed compactness besides precise measuring.
-These machines are manufactured till max. working width of 4500 mm.
-You can add, on request, informatic control systems, fault detection, labelling, sewing unit, cutting machines, automatic elimination of second choice cloth without manual intervention of the operator, packing, etc.
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Solution GRAPHCUT® MULTI S is a static table of cutting offering of the capacities of extremely broad cutting gace to its system of specific cutting. Indeed automat GRAPHCUT® MULTI is equipped with tools of cutting oscillating thus making it possible to cut out textiles as well as compressed foams, honeycomb ouencore of the composite material mattresses. Moreover this machine the possibility offers of cutting out thicknesses going from 0 to 50 mm thickness, i.e. it functions as well in mono-fold multiply some. Lesgrandes capacitésde this machine makes it possible to work in all the industrial fields tel quel' aeronautical, the naval one, the building, the insulation, the swimming pool, the research & development, etc This machine is able to cut out, mark or punch at speeds going up to 30 m/min with a precision of about 0.5 Misters.
A system of turbine, making it possible to create a depression on the table, ensures the immobilization of material during the cut to obtain the quality of necessary cut.
Caratéristiques techniques of GRAPHCUT® MULTI S:
Dimension: Modular in length and width compared to the customer need.
Support of cut: Carpet of plastic bits 35 mm length. Perforations at the base allow the passage of the vacuum to maintain material. The carpet brush makes it possible the knife to penetrate all the thickness of the mattress to obtain a perfect cut.
Pointing of the origin: A laser pointer is envisaged (standard configuration) making it possible to move the origin to allow resumptions of cut.
Carry tools: 2 tools out of standard: Oscillating blade, pen of marking.
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Laser technology is becoming very popular for the processing of woven or non-woven (synthetic) fabrics or fibrous materials for example:
- Industrial filters
- Sport and leisure clothing, protective suits
- Automobile fittings (airbags, furnishing, etc.).
The laser beam works without contact and without tool erosion. There is no distortion by a mechanical tool. The fused edges do not fray. No seaming is necessary with most synthetic textiles.
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INSPECTION MACHINE
FRONT-REAR FOR TUBOLAR FABRICS
Mod. ISD 220
The inspection, winding machine, ISN NO STOP,
allows a check the quality of the front and the rear side of the fabric.
Thanks to the linear geometry and to a new system of drew-in of the fabric, the machine is able to check both the fabrics tubular that the fabrics in open, the new system of wrapping allows besides to wind the roll in hourly sense or ant-clockwise.
The machine is excellently for the verification of elastic fabrics to sweater and shuttle.
Besides, thanks to the management from PLC managed to inverter, and to the sensitive system of synchronization and the motorization of all the cylinders of transport fabric, the operator can modify in time real tension plotted and compactness roll.
Technical characteristics:
• Inlet fabric from Roll of plait
• Special draw-in of the fabric
• Double inclined inspection table with rear light
• Up light
• Auto-centring winding unit
• Winding of the roll in clockwise sense or ant-clockwise sense
• Adjustable compactness of the rolls
• Adjustable fabric tension
• ø500 mm diameter knitted fabric rolls
• 3÷60 m/min. speed control without step.
Optional:
• Digital weight measuring system
• Automatic linear cut
• Wood or special light
• Comatex software for store all the faults
• Barcode labelling for more type of error
• Mark-fault one or more fault
• Doubling system in 2 or 4
• Packing system
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- The 'TORNADO' Auto Return
- Effortless, fast and accurate cutting & clamping of cloth
USED BY
- Garment makers
- Bedding and curtain manufacturers and so many other industries EVERY WHERE!
BENEFITS
- Saves cloth every time you make a cut!
- Increased efficiency - saves time !
- Fitted in minutes - No drilling or table alterations necessary !
Main Features
- Single touch Push button operation.
- 'Fishing rod' power feed to cutter - simple and effective.
- Lift handle (adjustable for operator comfort) . raises track evenly.
- Pair of adjustable table clamps on operators side only. Makes setting length of lay easier.
- Return-ended stabiliser allows fullest use of table width.
- Cutter has 'square' main blade and self-sharpening action. Machine complete with Grinder.
- Counter helps to keep a check on the number of lengths laid.
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Carpet slitting and cross cuts CC 28
- Heavy duty carpet slitting and cross cut machine.
- Neat design.
- No sharpening.
Slitting and Sealing Machines SSM 32
The Birch slitting machine can work at high speed with multiple slits, it can also be used with heat sealing knives. Other options are Trim Extraction (shown below) and Dust Extraction systems if required.
Intelligent Slitting
Birch also produce slitting machines which will follow patterns or profiles, these use cameras in conjunction with a computer to control the movement of the knives. A video is available on request of the standard slitting machine and the intelligent slitting machine.
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Features:
- The machine is fabricated from M.S. Sheet metal structure and cross channels to give adequate rigidity and strength to the machine.
- The zigzag serrated blade is re-sharpen able type, which gives a long life to blade.
- Layers or piles of fabric upto 2" or 50 mm can be cut at the same time.
- The machine has special safety device wherein it can be switched on with both the hand only thus ensuring that the operator hands are safe during the cutting operation.
- The cutting table has a scale to which allows the operator to decide the size of cut conveniently and accurately.
- Two cutting boards are provided with the machine that ensures that the blade doesn't get damaged during the cutting operation.
- A wheel is provided to move the cutting board forward for the next cutting position.
- Machine is mounted on Vibration Pads to allow minimum vibrations to pass through the machine during the cutting operation.
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Manual shape cutting
The P is a lightweight manual ultrasonic device allowing easy shape cutting on any type of synthetic textiles and nonwovens. This handy cutter performs very clean cuts, eliminates frays and creates consistent and clean edges.
Manual straight cutting
The T is an easy-to-handle manual device performing straight cuts on any thermofusible fabric.
Automatic cutting plus punching or marking machine for ribbons and straps
Versatile and easy to use, our Multitoo is fitted with 2 working stations and performs in continuous dual operation on the same product (cutting, punching, marking, ...)
Ultrasonic workstation for intermittent cutting/sealing operations
Thanks to an easy and quick tooling changeover, our Mini Press performs high quality cutting, sealing or welding operations.
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Manual cutting table.
* Manual cutting tables to cut made to measure awnings, screens and roller blinds very accurate and square.
* The cutting tables are built to customer's demands and can be provided with lots of options such as back lighting, end stop system with digital read out, edge control, etc.
* There are three different cutting systems available; rotating knife, ultrasonic cutting for a sealed finish and crush cutting.
* The tables are built up to a maximum cutting width of 500 cm
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We propose a wide range of ultrasonic cutting equipments applicable at each step of the textile production process
- Ultrasonic cutting/welding devices to be installed on weaving looms
- Ultrasonic cutting/welding devices to be installed on stenters, inspecting machines or off-line machines
- Complete benches for edge or central cutting
- Cutting + punching or marking machine
- Manual cutting devices
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