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Features of Profile bending machine:
-Process by mechanical transmission with compact structure and with high reliability.
-It's not easily to skid for three rollers driving and it also can roll thin material.
-It can feed from both sides.
-Two petals and a emergency stop make it to be easy and safy to operate.
-This machine drives stably, which adopts three-roller combined mould, and can bend for different curvature, arc and spire.
-It can process different profiles like angle iron, flat iron, round pipe and other unregular section profile.
-It can bend profiles in large radius but no need large size molds, which covered the shortage of one-end or two-end tube bender.
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V2000 Cambering Machine
The V2000 is a horizontal cambering machine developed for cambering steel profiles. The reaction beam of the cambering machine is provided with two adjustable reaction points. Two motor-driven transport rolls carry the profiles in the machine.
The cambering machine is available in three different sizes, an overview of each machine with their specifications are displayed in the table below.
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SB-Oil Tube Master
The Brake Line Tube Benders
The SOCO SB-Oil Tube master is a dedicated CNC Brake Line tube bender ( Pipe Bending Machines ), designed for small tubing, especially Bundy Tubes and hydraulic lines. With multiple electric axes and a unique design to allow bending the most complex shapes and parts, it offers the most advanced solution and pipe bending performance in its range.
Automation
• 3 Electric Axis controlling pipe bending, tube rotation and carriage movement
• Automatic tube bending head reversal (left-to-right) when reaching central clamping area, providing a fully automatic cycle for the entire bending process
• Optional Automatic Loading and Unloading Interface
Performance
• Centralized clamping and rotation system for true simultaneous moving of all axis
• Lowest cycle times because minimal number of moving parts
• Suitable for brake line tubing up to 4000 mm ( Optional 5000 mm )
• Unparalleled Speed:
- seconds for … bends (low number of bends)
- seconds for … bends (high number of bends)
Maximum Tube Bending Working Area = Minimal Interference:
· No interference with machine bed
· No conventional tube bending arm
· No pressure die and wiper die seat interferences
· Central clamping and rotation away from bending zone
· Overmode (Arm Return Mode) capabilities
Keywords
Pipe Benders,Tube Benders,Tube Bending,tubing bender,bending pipe,Pipe Bending,Bending pipe Machine,Tube Bending Machine,Pipe Bending Machine,tube cutting,metal saw,Circular Saw,Sawing Machine,tube cutter,pipe cutting,pipe cutter,circular sawing machines,Saw blades,chamfering machine,deburring machine
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NC series
NC Control Pipe Bender with Hydraulic Rotary Bending
Cost Effective and easy to bending pipe
The NC Series Tube Benders
The NC series tube benders equipped with NC control unit with Touch Screen Interface. It combines easy-to-use operation with high pipe bending accuracy and cost effectiveness. It is the practical semi-automatic tube bending solution for small to medium productions.
SB-80NC
NC controlled tube bender, with Touch Screen and capacity up to Ø88.9mm. Hydraulic Draw bending pipe bending machine
NC tube and profile bending machine features:
· NC control unit with Touch Screen
· Easy operation interface and enable easy data input
· Large program capacity storage
· High pipe bending accuracy up to +/- 0.15°
· Self diagnosis & error messages on-screen display
· Hydraulic clamping with optional pressure die assist
· Suitable for various materials such as steel, stainless, aluminum and copper
Keywords
Pipe Benders,Tube Benders,Tube Bending,tubing bender,bending pipe,Pipe Bending,Bending pipe Machine,Tube Bending Machine,Pipe Bending Machine,tube cutting,metal saw,Circular Saw,Sawing Machine,tube cutter,pipe cutting,pipe cutter,circular sawing machines,Saw blades,chamfering machine,deburring machine
(Pipe Benders - Tube Benders - Tube Bending - Pipe Bending - Bending Machine - Tube Bending Machine - Pipe Bending Machine - Circular Saw - Sawing Machine - Cutting Machine - Deburring - Tube End Finishing, Bender Tube, bender Pipe, Cutting, Chamfering Machines, Deburring Machines, CNC Tube and Bar Machining Center, HSS saw Blade )
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TB series
Extreme Speed Double Head Tube Bender
Cost effective and high speed tube bending
The TB Series Tube Benders
Chosen for its unparalleled productivity, the TB series pipe bending machine of compression tube benders is able to make 2 bends X Multiple tubes simultaneously.
Here are some of the advantages of this Globally Patented design:
- Standard with 90° head rotation for 3D tube bending
- Stationary clamps to maintain the tube in position before pipe bending
- Arc movement of bending heads results in the highest production rates available for any tube bending machine
- Lowest setup times with quick change tooling design and re adout for length and angle settings
- Production speed: 3.8 seconds - 25.4 mm X 2t X 90°, 2 tubes at one time
TB-38
2 X 90° Rotation bending heads, with bending angles up to 110°.
This pipe bending machine's capacity up to Ø 38.1mm
Keywords
Pipe Benders,Tube Benders,Tube Bending,tubing bender,bending pipe,Pipe Bending,Bending pipe Machine,Tube Bending Machine,Pipe Bending Machine,tube cutting,metal saw,Circular Saw,Sawing Machine,tube cutter,pipe cutting,pipe cutter,circular sawing machines,Saw blades,chamfering machine,deburring machine
(Pipe Benders - Tube Benders - Tube Bending - Pipe Bending - Bending Machine - Tube Bending Machine - Pipe Bending Machine - Circular Saw - Sawing Machine - Cutting Machine - Deburring - Tube End Finishing, Bender Tube, bender Pipe, Cutting, Chamfering Machines, Deburring Machines, CNC Tube and Bar Machining Center, HSS saw Blade )
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SOCO V Series Pipe Benders ( Tube Bending machines )
Draw + Roll + 1D Tube Bending in 1 tube bender
The SOCO V series CNC tube benders combine Draw bending, Roll bending and 1D pipe bending technology. This combination allows 2 different fixed radiuses and multiple large roll bending radiuses in a single part, as well as a programmable carriage boost for CLR = 1D Bending.
This pipe bender coupled with Individual Pressure Die Systems assist in each draw bending stack, this tube bending machine brings superior pipe bending performance and flexibility.
Pipe Bending Machine Features
• Tube bending with SOCO’s unique DGT technology
• Rack pinion feeding
• SOCO Proprietary pipe bending operation software
• Multi-stacks for Draw and Roll (Large Radius) bending
• Programmable Boosting Force for 1D pipe Bending (*)
• Ability to bend parts with “0” straight lengths
• Programmable arc lengths for large radiuses
• Roll Bending Springback compensation settings
• Special bending compensation and data storage fields
• Low noise level with highest transmission performance
(*) in accordance to material’s elongation ratio
Draw + Roll +1D Bending
The technology can create a part which has multiple draw bending radiuses (R1 & R2 ), while creating a larger radiuses through the roll bending process. Coupled with a settable carriage booster, it allows pipe bending radiuses as small as 1 X OD.
Tags:
Pipe Benders,Tube Benders,Tube Bending,tubing bender,bending pipe,Pipe Bending,Bending pipe Machine,Tube Bending Machine,Pipe Bending Machine,tube cutting,metal saw,Circular Saw,Sawing Machine,tube cutter,pipe cutting,pipe cutter,circular sawing machines
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The MC 400 is manufactured from mechanised and welded steel plate.
- Three polished rollers ensure that the profile is kept undamaged.
- Rectified and moderated steel axles.
- Bending regulation independent of the lower rollers
- Measuring belts with scale marked in millimetres to control the positioning of the rollers.
- Horizontal or vertical working position, [depending on the bench].
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Model-51
Universal pneumatic
bending machine
Orient
Mandrel and without mandrel
bending of tubes and profiles. High quality bends in 3 axes
by winding method
Ability
3 axes control (A;L;R)
Tube profile changing control in bending place
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Simasv's bending machines are extremely heavy-duty and easily adaptable to any working requirement. All models are supplied with speed reducers, adjustable torque limiters and can be positioned both in a vertical or horizontal axis.
They are available in the models with three smooth driving rools and two knurled driving rolls, all equipped with a wide range of standard rolls to bend different types of profiles, bars, tubes, etc...
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Model-52
Manual stationary bending machine
Orient
Mandrel and without mandrel
bending of tubes and profiles by winding method.
Abilities
- Tube profile changing control in bending place
- 2 axes control (A;L;)
- Bending of M- type parts
- Absense of clash between machine
and tube during complex bending
- Individual tool specification
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Pyramidal profiles bending machines, three driver rolls
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Series RCMI "double pinch" angle rolls are expressly designed for rolling profiles with high resistance to the bending. This is the reason why the structures are heavily dimensioned and are built with heavy thickness plates of certified quality steel.
They are Electro-welded and heat treated to release the internal stresses. The solidity of the structure is in fact an essential parameter to guarantee reliability and precision trough the years.
The RCMI series angle rolls superior quality is also guaranteed by a complete series of accessories supplied as standard equipment.
For more versatility in rolling aluminium profiles or for super-heavy rolling requirements up to section modulus of 17.000 cubic centimetre (1.000 cubic inches), Faccin offers the TAURUS series of variable geometry profile benders in which the distance between the bending roll is set according to the optimal bending geometry to minimise the distortion of the profile cross-section and the waste of material to be cut at the two edges.
Rotating Table Benders and Flange Rollers complete the wide range of machine designed for optimum rolling quality and maximum productivity.
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Positioned with vertical axes.
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Model-55
Three-roller bending machine
Orient
Making of rings, arcs, spirals with specified coils step lifting of tubes and profiles by 3-roller bending method.
Abilities
- 3 rollers drive
- Control of theoretical bending
radius
- Spiral step lifting control
- Work in vertical and horizontal
position
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Type FK50 / FK60 mandrel bending machines are used to bend tubes with narrow radii.
These machines have a compact, freestanding bending head and offer the maximum degree of latitude in bending. These machines are very well designed and solidly constructed, guaranteeing high availability and optimum bending quality. Short set-up times and high-performance drives guarantee high profitability for both one-off and mass production items. The machines also have an outstanding price/performance ratio.
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Bending capacity
ø 15 /ø 20 / ø 42 / ø 60 / ø 90 / ø 100 / ø 120 / ø 150
Short description
- Forward drive (L), rotation (R), bending (A), and additional axes are electronically, CNC controlled
- Ideal for shift production with tubes having normal to complicated geometric forms.
- Free form protruding bending head
- Left and right bending
- Using a modern control system
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All models of Comac double pinch style profile bending machine can be equipped with electronic automatic control systems to improve accuracy and consistency of jobs and enhance the rate of automation.
These controls are simple 2-axis programmable positioning devices, or CNC controls.
Programmable positioning devices are useful to join straight parts to bent parts and to perform multiple-passes jobs in a more consistent sequence of operations.
CNC controls are required to accomplish multi-radius curves to be produced in medium-large batches with high consistency and excellent quality of transitions between the different radii, even with difficult materials such as thin-wall tubes.
This can be achieved by controlling simultaneously three axes, i.e. the profile feeding and the positions of the bending rolls.
Among the hundreds of parts produced with CNC-controlled rolls, some samples are: greenhouses, handrails of cruise boats, conveyor rails, variable-pitch pipe coils for boilers, pancake coils, commercial signs, etc.
Two versions of CNC control are available; both are based on industry standard non-proprietary hardware (PLC’s and Industrial PC’s worldwide available), in order to insure immediate availability of spare parts and local technical support.
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- Bending capacity: angle up to 80 x 80 mm (2-½” x 2-½”), pipe up to 3”
- Three driving rolls
- Two bending rolls with independent hydraulic adjustment (double pinch style)
- Lateral guide rolls with mechanical or hydraulic three-directional adjustment
- Combination horizontal-vertical working position
- Digital readouts for bending rolls
- Adjustable positive stops for maximum repositioning accuracy of bending rolls
- Universal standard rolls tooling for most regular steel sections with no extra equipment required
- Remote controls
- Adjustable slip clutch on the upper roll
- Also available with programmable positioners and 3- or 5-axis CNC control
Series 3000 incorporates 15 models with increasing capacity, featuring three driving rolls, double pinch style (the most flexible design), three-directional lateral guide rolls. Several versions are available for every model, with a wide range of optional equipment.
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Bending capacity
ø 42 / ø 60 / ø 90 / ø 100 / ø 120 / ø 150
Short description
- Automatic bending axis electronically controlled (CNC)
- Memory for programs
- The tube positioning and tube rotation are manually adjusted
- Ideal for tubes having normal geometric forms
- Ideal for small or large production amounts
- for shift production
- Left and right bending
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- Special machine with wide centre distance between the
lower rolls Specifically designed for bending tubular and hollow
sections and aluminium extrusions
- Three driving rolls
- Double initial pinch style (independent adjustment of lower rolls)
- Capability to accommodate a fourth roll to reduce distortion
and twisting of non-symmetrical sections
- Combination horizontal-vertical working position
- Conventional, programmable and CNC controlled versions
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Type RB profile bending machines are used when aluminium or steel profiles are to be bent to the highest levels of quality, precision and productivity. These machines have particularly high flexibility and performance.
The variable clearances on the side rollers mean that these machines can be adjusted to fit the profile perfectly in each case. This leads to a noticeable improvement in bending quality but also to significantly higher bending performance than is found with conventional bending machines.
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Type RB profile bending machines are used when aluminium or steel profiles are to be bent to the highest levels of quality, precision and productivity. These machines have particularly high flexibility and performance.
The variable clearances on the side rollers mean that these machines can be adjusted to fit the profile perfectly in each case. This leads to a noticeable improvement in bending quality but also to significantly higher bending performance than is found with conventional bending machines.
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- Bending capacity: pipe up to 2”; square tubing up to 50 x 50 mm
- Upper bending roll powered and hydraulically adjustable
- Lateral guide rolls with mechanical adjustment
- Combination horizontal-vertical working position
- Adjustable positive stop for maximum repositioning accuracy of the bending roll (digital readout available upon request)
- Universal standard rolls tooling for most regular steel sections with no extra equipment required
- Remote controls
- Excellent results can be achieved with most sections using smooth rolls
The Series Leonardo consists of three models, featuring the capability to roll a wide range of sections with the regular equipment, as well as an extremely affordable price.
All models can be supplied with manual adjustment of the bending roll
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Three driving rolls
- Pyramid style design
- Bending capacity: pipe up to 4"; angle up to 80x80 mm (3"x3")
- Hydraulic adjustment of bending roll
- Combination horizontal-vertical working position
- Mechanical positive stop for consistent repostioning
- Digital readout
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For tubes:
Steel
Stainless
Aluminum
Copper
Maximum capacities: (in mm)
Standard ray: from 25 to 190 mm
Motorization (electric versions):
Asynchronous motor 750W - 50Hz, 400V
Three-phase current (to specify the voltage with the order).
Classify insulation IP44.
Speed of bending: 6 tr/min.
Time of bending: 2,5 seconds (1 clotheshanger with 90°)
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Bending machine 3D (3 axes) functioning according to the principle of rolling up for round, square tubes, rectangular and profiled out of carbon steel or stainless, copper, alloy of aluminum, etc...
Capacity of standard bending on round tube steel: from 2 to 76.1 mm (76.1 X 6.3 mm)
Angle of bending: of 0° with 180°
Standard length of the arm carry-chuck 3 Mr. Any higher length on request, according to length of the tube to be curved.
Motorization: electrohydraulic group of 7.5 kw
In the initial version, the chucking devices are actuated manually. In option, a hydraulic control is proposed.
Numerical visualization of the angle of bending, the angle of orientation of the plan of bending and the longitudinal position of the tube on the bench.
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Practical, lightweight, portable manual tube benders.
The Jolly and Junior models are designed to bend annealed copper, steel, stainless steel and other materials depending on the specific version.
The unique Ercolina system offers very high multiplication of bending force thanks to the action of a hydraulic ram. In addition, we can supply kits with special tooling for deep drawing, tapering, flaring, and reduction of tubes. All machines, complete with accessories, are supplied in a practical impact-resistant carrying case.
Typical applications: bending and tapering work for small diameter tube in the heating, and plumbing and DIY sectors.
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HYDRAULIC SECTION BENDING MACHINE MCP
The three roll double pre-bending section bender DAVI MCP is a technologically advanced machine that is most effective when bending regular sections such s a flat bar (flat or on edge), rectangular bars or typical T, UPN, angles or tubes with square or rectangular sections (in addition to stainless steel tubes, brass or copper or other materials). The heavy structure and sizing together with the complete range of accessories including a hydraulic traction device which makes the MCP particularly well adapted for making beams with sections of up to 500 mm. The lateral rolls are adjusted hydraulically and independently to permit the machine to perform the pre-bending operation.
The machine can be equipped with guiding rolls to compensate the deformations that occur during the bending process. The modular rolls made in alloy steel, are mounted on large diameter shafts, on auto aligning roll bearings (pre-lubricated) to obtain a high level of performance.
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