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Types of lamella
We use three basic forms to fasten the lamellas. The different product types and their designations result from these three basic forms of fastening. The product types FASTAF/FASTAC have fixed mounted lamellas. Flexibly mounted lamellas are used in the FASTAM/FASTLAP product types. These flexibly mounted lamellas are offered in two different versions, according to the conditions of use with hinge 2) or clip 3). It is also possible to choose between versions of the hinge type with or without initial tension.
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Steel Telescopic Covers
Beakbane Steel Telescopic Covers are designed to protect machine tool slideways and are precision-built for optimum efficiency. Over the last three decades, Beakbane has developed and refined its design know-how and understanding of the requirements of machine tool builders to the point where it is an acknowledged international leader in its field.
The protection of machine tool slideways is essential if machine tool accuracy is to be maintained, down time reduced, and associated maintenance costs avoided.
By working closely with machine tool builders and adjusting quickly to the demands of the latest technology, Beakbane Steel Telescopic Covers have become an integral part of many machine tool designs. We cannot stress too strongly the importance of the cover requirements being considered at the design stage if maximum efficiency and cost benefits are to be achieved.
Our computerised design programme provides data for the precision manufacture of Beakbane Covers. This ensures instant recall of all information needed for repeat orders: also, as an indication of the precision in our manufacturing procedures, it enables us to replace a damaged 'box' in a cover when required.
The individual boxes that make up each cover are interlinking, and depending on the box structure, can be sufficiently rigid to support the weight of an operator when the cover is stationary.
Wiper seals are fitted, as required, to the leading edge of all boxes with the exception of the smallest. The wiper is pressure loaded so preventing the ingress of swarf and other unwanted foreign bodies. The wiper itself is made from hardwearing polyurethane or nitrile rubber, protected in its own steel case from hot chips and swarf.
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Bellows
Arnold bellows offer safe protection for both people and machinery. These are the products to soke your problems - in which material, stability and shape can be individually customised.
If the bellows will be subjected to high mechanical stress and strain, the telescopic covers provide safe protection even at high processing speeds. Due to our patented mounting system, the telescopic covers will either be flexibly mounted or connected with the bellows without the use of adhesive materials under consistent counter pressure, if required and can also be coolant-compatible, if this is desired.
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ARNO ARNOLD conceived, designs and manufactures Fix& of finish complete cover systems. Independently of size and excerpt our patented system of the rear sheet metals ensures Outside into for gap-free pressure. We can consider mechanical measured variables (statics and dynamics), as well as environmental influences (e.g. liquids, temperature and chemical reactions).
The products and systems developed by us have themselves already under extreme conditions proven in horizontal/vertical processing centers, sharpening and milling machines... etc.
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Protective cover complete systems are supplied as overall construction assembly-fairly as unit and installed ready for use to the machine tool. ARNO ARNOLD conceived, designs and manufactures Fix& of finish systems for processing centers, cutting machine tools, deburring centers, erosion machines etc.
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The base is standard bellows of slide, which offers an additional protection by telescopic aluminum or the steel sheet addition on request. We recommend his use in the event of intensive projections of chips hot and/or cutting.
The plates resist the acids and can be realized according to your possibilities of obstruction.
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All advantages given by the permanent-electro magnetic chucks combined with the flexibility of a system designed for horizontal spindle machine tools.
With Cubotec it’s easy to fix pieces with different shape and dimension, as well with surfaces bigger than clamping area, using the full strokes of the machine.
Unique characteristics of stability, rigidity and robustness are achieved by the solid block construction made from a solid block of steel.
The subsequent integration of the magnetic circuit Super-Quad into the bee-hiving structure makes it possible to leave neutral zones for an easy positioning of reference pins and stops.
Cubotec is available in 2 different configurations:
C1: 1 face with magnetic surface, the other with T-slots for conventional clamping of a-magnetic material.
C2: with both faces with magnetic surface.
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WALKER BRAILLON MAGNETICS chuck's range offers efficient and reliable solutions for every milling applications.
Due to its extremely strong construction and reliable watertighness, WALKER BRAILLON MAGNETICS chucks provide efficient and stable clamping solutions.
WALKER BRAILLON MAGNETICS clamping systems differ from other systems through thier unique design which allows a maximal flux concentration, thus an extremely strong clamping force.
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Magnetic chucks for Rail Milling
Thanks to 15 years as world leader in rail clamping applications, WALKER BRAILLON MAGNETICS offers efficient and state-of-the-art Magnetic Clamping Sytems for rail milling machines.
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The TRT series.
The TRT (Turning Rotary Table) series is designed for vertical lathes and gantry type machines for milling and boring. Within the range, the design can be adapted according to each application and can be delivered either as an integrated axis, stand alone variation or as a sliding unit. For positioning and milling, an excellent quality of control is reached through the master-slave configuration. Also available are linear axes specially constructed and perfectly adapted to individual applications.
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The FRITSCH Soil Deagglomerator almost completely automates the deagglomeration of soil samples and simultaneous removal of stones and a high sample throughput.
Field of application
Preparation of soil samples for chemical and physical analysis, e.g. to determine the active ingredients relative to crop yield or identification of pollutants. Agglomerates are reduced to 2 mm grain size, e.g. as per the sewage
sludge code or DIN 19683.
Method of operation
Agglomerated soil samples are crushed by the combined forces of impact and friction. Rotating spiral nylon brushes in a cylindrical grinding chamber gently deagglomerates the sample, simultaneously conveying the sample along a 2 mm perforated plate within the chamber. The processed sample is collected in a container at the base of the mill, whilst larger components (stones, glass, wood, etc.) are retained and finally separated out at the end of the grinding chamber.
Advantages
- Gentle deagglomeration
- No crushing of stones
- Automatic removal of components > 2 mm
- Self-cleaning is effected by the rotating brushes which convey all material through the system
- Dust free operation through specially designed sealing
system
- Connection for dust extraction
- Accurate short-time timer for reproducible grinding conditions
- Continuous operation also possible
- Safety tested (CE mark)
- Speedy size reduction
- Easy to clean
- Overload protection
- 2 year guarantee
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The Sturtevant Hammermills provide unexcelled general size reduction for virtually any dry friable material.
Benefits
* Material reduced by impact from swinging bar hammers
* Product size controlled by grates and screen sizes
* Materials reduced to granular powder at a high rate
* Heavy-duty cast iron construction
* Easy access for maintenance and screen change
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... see all the products in the category
Mills
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Renishaw probe systems provide an innovative solution to improve the efficiency of your machine tools.
Tool setting can measure the size of tools before cutting starts, and to check for tool damage or breakage during the machining operation.
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PG Marking, punching and drilling machine for plates and gussets
PG range: PG 83 PG 83 P PG 116 PG 116 S PG 116 P PG 2000
Simple, inexpensive and fast machines
The machines from the PG range are powerful and fast, while combining at the same time operations such as marking, punching, drilling, pop marking, deburring and tapping for working on large-size plates and gussets (up to 2000 x 1000 x 40 mm).
The layout of the clamps inside the machine gooseneck frees the working space and makes handling of parts to machine easy.
Easy programming and use thanks to the computer-assisted manufacturing softwares and the numeric control system.
The machines in the PG range are inexpensive and fast, and satisfy most requirements in a structural steel workshop. The layout of the clamps gives the operator space and safety, important factors ensuring high productivity.
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This is the most modern, rapid and flexible CNC line to punch plates. Its main features are: low-cost; easy installation; reduced dimensions; easy programming; flexibility for small/medium size pieces. Besides the multi-tool punching station, a marking tool and a drilling head are also available. The plate positioning is granted by a two-pincher coordinate table assuring high precision while processing.
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The L-743 Triple Scan Laser Alignment System is one of only 2 lasers (the other is the L-733) in the world to offer 3 automatically rotating laser planes that are accurate enough for today's ever-increasing tolerances. This creates a powerful tool to not only MEASURE but also FIX problems in a fraction of the time needed with conventional methods. From machine tools to aircraft assembly, the L-743 is the best alignment system on the market today.
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DATRON Mini-Tools
High Speed Cutting Tools
On the basis of our testings and the experiences of our customers we develop special tools for high-speed machining.
Efficiency and quality of CNC-Machining is exceedingly determined by the technological design and the quality of the CNC-Tools. As a result of our long-term experience DATRON is able to offer tool models in the range of Mini-Tools that provide a high-quality and remarkably faster machining than any other competitive product.
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WhizIn, another revolutionizing patented product developed by WhizCut, is designed to improve productivity of internal applications. It has been specially developed for small diameters in internal turning applications, and is unlike anything else on the market.
The WhizIn tool holder has the carbide bar mounted at an angle to achieve the maximum stability for a set diameter. By grinding away less from the base of the insert, the insert becomes more stable. Other benefits are less grinding time and grinding stress and that the coolant may go through the tool holder and spray directly on to the cutting zone.
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Steel Shank ~ Coolant Through
Carbide Shank ~ Coolant Through
Heavy Metal Shank ~ Coolant Through
Steel Shank ~ Carbide Reinforced Modular ~ No Coolant
Steel Shank ~ Square Shank Modular ~ No Coolant
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ProNC2 is the last generation of part programming and management created by VERNET BEHRINGER Company. It is developed for 32 bits environment like Microsoft„µ Windows„µ 9x, 2000 and Xp and uses SQL databases.
ProNc32 is used for manual programming through a column per face mode and a graphic mode. The Import/Export function with the most current format file (D.S.T.V, APROMAV.DAT, *.PNF, *.CAM,¡K) makes easier the data exchanges between computers which have a software enabled to read the same format file.
The configuration of the databases in Client/Server allows a full sharing of the data and a better production following.
Data contained in ProNC2 software is transmitted towards the PLC driving the machine trough the machine driver which has either a RS232 type PC Serial link, either a software link, makes it possible to visualize at all times the state of the machine using a default table, making maintenance more efficient.
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PFAD Plus - the configuration program for three-phase drives with SIMOVERT MASTERDRIVES
The PFAD Plus configuration program permits swift selection of a complete drive package - consisting of three-phase motor, frequency converter, and other components such as line reactor, line filter, brake unit, etc. A menu-driven configuration with explanation of the inputs through an extensive help system makes handling easy and provides optimum results. Displaying various curves such as the motor limit curve together with the necessary motor torque values simplifies optimization and shows the reserves. Once a drive has been configured, the system perturbations can also be calculated. The beginner can call various typical configurations including the associated task definitions. Of course, PFAD Plus provides a comprehensive documentation that contains all input values, calculation results, curves, and a parts and ordering list. PFAD Plus is now available as Version V2.80 with an enhanced functionality.
NCSD configurator
You inform the configurator in an easy and convenient way of the requirements you are placing on SINUMERIK / SIMODRIVE systems and the conditions under which these are operated.
The configurator transforms these data and supplies you the complete control and drive configuration which has been customized to your applications.
In addition, we will inform you about the accessories to be used in order to ensure a safe connection between all components.
You can also output all configuration results on a printer.
By means of the configurator, it is also possible to configure either the SINUMERIK or the SIMODRIVE system alone.
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Flexure guided piezo stage positioners are used in a variety of applications from semiconductor manufacturing to precision machining.
PI introduced the first line of piezoelectric actuators more than 35 years ago. The technology's unique features such as: responsiveness; stiffness; life time and infinite resolution, have opened many markets since then, from semiconductor testing to precision machining. Typical piezo tools for precision machining are equipped with special waterproof casings which also provide the mechanical interface to the tooling machine and the tool servo.
Integrated metrology systems feature resolution in the nanometer and sub-nanometer range for closed-loop operation with digital or analog motion controllers. Flexure guiding mechanisms and motion amplifiers provide long traveling ranges and protect the piezo ceramics from off-axis forces.
PI piezo actuator systems are used throughout the world, often in applications that run 24 hours a day, seven days a week. They improve the manufacturing precision of optics, crank shafts, bearings, cylinders, pistons, etc. in crucial processes such as diamond turning, milling, grinding, out-of-round boring or wear-compensation of tools.
Custom-manufactured high-performace piezoceramic actuators provide lifetimes of billions of cycles. Power amplifiers with energy recovery and 2000 W peak power are available for high-dynamics applications.
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piezosystem jen's new nano-positioning stages of the series nanoX work in a bidirectional active manner. Hence, these elements are well equipped for fast dynamic applications combined with an excellent guiding accuracy even at high mass loads.
What does this mean? Due to the inability of the smca (stacked multilayer ceramic actuator) to generate pull forces, state-of-the-art piezoelectric driven nanopositioning actuators show different kinds of behavior depending on the sense of direction of their stroke. Hence, the resulting forces in the push direction are determined by the high force generation of the actively controlled scma. The pull force is determined by the weak spring reset force of the passive acting flexure hinges. Both result in a push/pull-force ratio of up to 10. The dynamical performance, load capacity and robustness of the whole nanopositioning assembly are limited by the behavior of the weaker sense of direction.
Psj's new sophisticated gear design operates in a bidirectional active manner which reduces the push/pull-force ratio to up to approx. 1:1 (without affecting the trajectory). Both stroke vectors of the nanopositioning stage are controlled by the high pressure force generation of the smca's.
This mechanical design features:
the most efficient way to change the smca forces into translation power
an outstanding damping ability of actively controlled acceleration and deceleration
high inertial preload; a high degree of mechanical resistance against shocking overloads
minimized failure rate caused by the absence of destructive pull forces acting on the smca
excellent temperature compensation
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