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The Simasv punching machines, brought into production in the mid '90's, deserve a special mention, not only because as a category they set themselves at the highest level of the machines offered by the company, but also because some of their specific characteristics render them different and unique with respect to the already well-known punching machines of the same class.
The Simasv punching machines - we could say - "use their head" to beat their competitors on the market. In effect, they are the only models equipped with the innovative "frontal head opening", especially designed to greatly reduce the time necessary for loading tools.
Subject of a SIMASV PATENT, it is thanks to this technological innovation that the well-known and irritating problem of cartridge jamming found in all punching machines of the same class on the market has been definitively eliminated.
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- Oleo dynamic working through two cylinders to guarantee a constant and smooth notching.
- A large and rigid worktable with directional triple functions engraved brass scales for measuring the various types of notches.
- Squaring guides equipped with reference holes every 15°.
- Engraved protractor.
- A head configuration allowing cuts longer than the blade length.
- Internal stroke to turn the notching machine into a small shearing machine in order to get straps with a maximum length of 200 mm.
- Automatic blade gap adjustment (it's an optional in FA200/4 model)
- A cutting zone protection sheet in Polycarbonate that gives you uninhibited sight of the working area while assuring your maximum safety.
- Swarf collecting box
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| The Schiavi - Fim line of notching machines includes fixed-angle models with the possibility of notching sheets having a thickness of up to 8 mm and variable-angle models able to notch sheets up to 6 mm thick. |
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- Normalized Meehanite® C-frame monoblock steel casting (65 Kg/mm2).
- Punching force: 300 kN
- 1 punching station with Autoindex system, which allows rotation of Single Turret tools and 4 - 6 - 10 station-Multitools.
- Fast, simple and intuitive part programming.
- Standard tables with brushes.
- Manual clamp setting.
- Automatic lubrication device.
- Max. strokes in nibbling mode: 340 strokes/min.
- Low energy consumption: 6 kW
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- Normalized Meehanite® C-frame monoblock steel casting (65 Kg/mm2).
- Punchng force: 300 kN.
- Innovative Autoindex system: full tool rotation to all machines.
- Can be equipped with single Thick Turret tools, EUROMAC Multitools 4 - 6 - 10 stations and Adapter for Trumpf® style tooling.
- CPS system (Control Programmable Speed) allows punch speed to be adjusted to fin any type of application.
- Functions of: thread tapping, nibbling, bending, forming, beading and marking.
- Fast, simple and intuitive part programming.
- Multitasking: you can program new tasks while the machine is producing.
- Standard tables with brushes.
- Automatic clamp setting.
- Automatic lubrication device.
- Max. strokes in nibbling mode: 780 strokes/min.
- Low energy consumption: 7,5 kW
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- Normalized Meehanite® C-frame monoblock steel casting (65 Kg/mm2).
- Punching force: 300kN.
- Innovative Autoindex system: full tool rotation to all machines.
- Can be equipped with single Thick Turret tools, EUROMAC Multitools 4 - 6 - 10 stations and Adapter for Trumpf® style tooling.
- CPS system (Control Programmable Speed) allows punch speed to be adjusted to fin any type of application.
- Functions of: thread tapping, nibbling, bending, forming, beading and marking.
- Fast, simple and intuitive part programming.
- Multitasking: you can program new tasks while the machine is producing.
- Standard tables with brushes.
- Automatic clamp setting.
- Automatic lubrication device.
- Max. strokes in nibbling mode: 780 strokes/min.
- Low energy consumption: 7,5 kW
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Coil fed punching machines by Dalcos incorporate the advantages of the coil punching technonolgy in a simple and accurate system.
The automatic processing starting from the coil guarantees low hourly costs and high productivity, compared to the traditional punching systems. The raw material is optimized up to 100%.
Coil fed punching machines by Dalcos are available for strip-widths from 20 up to 400, 600, 800, 1000, 1300 and 1500mm and thickness from 0,3 to 4mm.
The number of tools and the line configuration can be customized to meet the customer's needs.
The video of the machines are available at http://www.dalcos.com.
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The option of the Plasma cutting of Imac production offers the flexibility that the user needs to get complex geometric figures and irregular shapes.
A high reliability, accuracy and flexibility are the main features of this machine together with the reasonable dimensioning and the competitive price if you consider that buying a Plasmaform you can use two machines in one.
The combined machine is equipped with the most qualified technology that you can find on the market. It's in fact equipped with Fanuc CNC (used by the biggest producers of machines for working metal sheet) and with a hydraulic group H+L (VOITH) that guarantees high reliability and good performances.
The Plasma source, fit on the machine, can be chosen according to the customer's needs. Imac has gained a big experience in working both iron and stainless steel on different thicknesses. We've in fact fit all kind of generators from Hpertherm to Kilberg and Thermal Dynamic.
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The VULCANO S hydraulic punching machines have been
designed to reach high production speed and optimize every
working.
The high performances of this range guarantee the
maximum accuracy even in case of high punching speed
(up to 650 strokes per minute) and an extreme reliability in time. |
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MAIN FEATURES
- C type frame, strength-tested and analysed in finiteelement analysis(FEA).
- Welded frame and components are normalized by heat treatment.
- Hydraulic punching head with indexable multi tool system that gives 360' rotation possibility in increments of 0.01' , which eliminates setting time and tooling costs.
- High capacity AC servo drive motors on all axes providing increased travel speeds.
- Communication between CNC and axis motors is maintained through fiber optic sercos bus line resulting 16Mb data transfer rate and 1 ms cycle time.
- Possibility to use forming tools |
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Compact Coil punching machines PXN easy by Dalcos incorporate the advantages of the coil punching technonolgy in a simple and compact system.
The automatic processing starting from the coil guarantees low hourly costs and high productivity, compared to the traditional punching systems. The raw material is optimized up to 100%.
PXN easy by Dalcos are available for strip-widths from 20 up to 300, 400, 600, and 1000mm and thickness from 0,3 to 2mm, with 5 or 10 moving tools.
The video of the machines are available at http://www.pxneasy.com. |
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Technical description:
- Fixed angle blades positioned at 90° with 14 tons of solid hydraulic power.
- Automatic blade gap adjustment (European Patent),to ensure perfect cuts in a wide variety of materials and thickness (from 1 to 6.5 mm). You eliminate the burr and the manual blade adjustment. This leads to more productivity and less time loss.
- Absolute rigidity is provided by our monoblock Meehanite® steel casting (65kg/mm²) incorporating a heavy duty 3-guide system assures unmatched cutting precision and blade life.
- Reversible blades in K110 / D2 positive cutting direction (cutting from the front edge) or negative cutting (cutting from the rear edge). This gives you the benefit of additionally longer tool life.
- You may select between single step mode or step by step mode (inching function). This allows you to easily copy reference parts or work with special applications.
- Unlimited length trimming is possible with the position of the side guides perfectly aligned with the blades. As you feed the material along the fixture in front of the blade it is guided in line along the rear of the blade.
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The VULCANO range includes the hydraulic punching machines of the Schiavi - Fim production line. VULCANO K and VULCANO S series include models of single-head punching machines, while VULCANO 2 series includes high-performance double-head punching machines.
The variety of models offered by this range, together with the various options which extend its functions, are the result of a careful design. |
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All necessary components except hydr. power pack and work cylinder are included in delivery.
For operation only a regular 110V/60Hz or 220V/50Hz power source is needed. The LCD measuring system works on a permanent battery basis. Possible hydr. Power Packs: HA1 ES, HA3 and HA4. |
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HP Series
20 and 35 Ton
700 bar, Max thickness 13 mm
Smooth, precise holes, much faster than drilling, no pilot hole required |
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The manual punching machine HP M 500 is suitable for those customers who have to produce prototypes and doesn't need any other equipment.
The big advantage of this machine, besides being at 30, 40 or 50 tonnes, is that of fitting different attacks such as Trumpf®, Rainer® or Fimm® type.
The first one is well-known for its exactness while the second one exploits the wide matrix that on the HP M500 can reach the 180mm. With these features the customer can make also holes of important dimensions with a single punch.
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Automatic cutting plus punching or marking machine
Versatile and easy to use, our machine is fitted with 2 working stations and performs in a continuous dual operation on the same product such as straps and ribbons : cutting (straight, bias, ...), cutting + punching, cutting + marking, ... |
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| Whether you choose a fixed angle notcher or a variable angle notcher, by adding the optional Multi-Station you can greatly increase the variety of tasks and shapes your jobs require (notching, punching, bending, radiousing). |
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Notching station:
- The Oleo dynamic working through 2 cylinders and 5 guides allows an absolute rigidity of the notching group and guarantees the chance of notching without removing the punch in the punching station.
- Automatic adjustment of the blade gap from 1 mm to 6 mm
- Blade holder sector blocking through 8 cylinders and a safety device preventing the machine from any movement when the blades are released.
- A large and rigid worktable with directional triple functions engraved brass scales for measuring the various types of notches.
- Fixed alignment of the upper and lower blades with rectified guides in order to guarantee parallel movements among the blades.
- Squaring guides equipped with reference holes every 15°.
- A configuration of the blades-holder head allowing upper cuts longer than the blade length.
- 9 T slots of which 6 are equipped with brass scales on the working table to enable the operator to use disappearing references and to obtain complex notching.
- The machine is equipped with an electronic stroke adjuster with digital reading
- A cutting zone protection sheet in Polycarbonate that gives you uninhibited sight of the working area while assuring your maximum safety.
- A control board from which it's possible to select the single stroke working or shot working in order to make it easy to personalize and optimize the time thanks also to the electronic stroke adjuster which sets a limit to the stroke to a pre-arranged position according to the requirements.
- Internal stroke to turn the notching machine into a small shearing machine in order to get straps with a maximum length of 200 mm.
- The machine is equipped with 2 boxes to collect the swarf
Punching station:
- A quick change tool holder model Trumf, Rainer or Fim production model.
- Neck depth: 300 mm
- Punching machine: 20 Tonnes
- Electronic device to reduce the down stroke speedness and let the operator carry out even complex workings like small bendings and deformations.
- An optional special adapter to house bending tools up to a maximum length of 415 mm or 830 mm.
- Brass scales for the two axis reading.
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The SpeedPunch punching center from coil closes the gap between hard tools and punching/nibbling machines. It offers blinding speed combined with maximum flexibility.
The SpeedPunch comes with punching cassettes that can be loaded with thick turret tools in sizes A thru D. A total of 27 tools can be loaded in the cassette at a time. The coil material can be up to 500 mm wide and the line is able to process coil material from 0.5 mm up to 2 mm thickness.
In addition to the 1200 strokes per minute for nibbling there are three other factors for high-speed production. First, all axes are driven with two times the earth's gravitational acceleration. Second, the punching cylinder with 150 kN punching force can reach each tool within milliseconds. All tools are in a ready position at all times. Tool change time therefore is nearly zero.
Third, the material moves in one direction only. The tools and also the punching cylinder move to the programmed punching position in a fraction of a second and fires the punching stroke. In the perfect interaction of highest accelerations, fastest tool change and optimal material handling the SpeedPunch offers an amazing amount of features and benefits to the end user. |
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This punching machine by Dalcos works starting from the coil or from pre-cut strips.
In this way we can be very productive (coils) or very flexible (blanks). |
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Specially designed hydraulic cylinder enables machine to retract faster.
3 Position foot control.
Punching ranges from 38 to 220 tons.
Throat depths of 12", 20" and 30"
A complete range of models to meet a variety of customers requirements.
Punching machines can also use all D/DX ironworker accessories.
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Punching machine able to work heavy duty materials.
Available in two models:
BX 1000/50 X=1250
BX 1000/50 X=2000
- Punchng force: 500 kN
- 1 station with Autoindex system, which allows rotation of Single Turret tools and 4- 6 - 10 station-Multitools.
- Normalized Meehanite® C-frame monoblock steel casting (65 Kg/mm2).
- Automatic lubrication device.
- Fast, simple and intuitive part programming.
- Standard tables with brushes and balls.
- Manual clamp setting.
- Low energy consumption: 6 kW |
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Manual cut-to-length and punching
The Minipress is used for cut-to-length and punching operations on straps, safety belts fabrics... It can be used as a semi-automatic stand alone station or as an automatic module integrated on your production line. |
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All the numerically controlled punching machines of different dimensions (1000x1250; 1000x2000; 1250x2000; 1500x2000 mm and other dimensions under request) can be indistinctly equipped of:
- All types of Multitool (see the section tools)
- software on the machine or fitted on the office PC
- Index system
There are three categories of Imac CNC punching machines and they mainly differ for the motorization and hydraulic group.
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Technical description:
- Variable angle blades adjust between 30° and 140°. For variable angle notchers with multi attachment the angle can be changed non symmetrical individually for each side.
- Automatic blade gap adjustment (European Patent) to ensure perfect cuts in a wide variety of materials and thickness’ (from 1 to 6.5 mm). You eliminate the burr and the manual blade adjustment. This leads to more productivity and less time loss.
- Absolute rigidity is provided by our monoblock Meehanite® steel casting(65kg/mm²) incorporating a heavy duty 3-guide system assures unmatched cutting precision and blade life.
- Reversible blades in HSS (high speed steel) are available in 30° and 60° with either positive cutting direction (cutting from the front edge) or negative cutting (cutting from the rear edge). This gives you the benefit of additionally longer tool life.
- You may select between single step mode or step by step mode (inching function). This allows you to easily copy reference parts or work with special applications.
- Unlimited length trimming is possible with the position of the side guides perfectly aligned with the blades. As you feed the material along the fixture in front of the blade it is guided in line along the rear of the blade.
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MAP Automatic marking, punching, shearing line for metal profiles - flat bars - angle sections - I - U - H- UPAF, etc.
MAP range: MAP 160 MAP 300 MAP 450
Universal, powerful and high-speed machines
MAP 160, 300 and 450 machines are flexible marking, punching, shearing systems for metal profiles, etc., designed to switch easily from angle sections to flat bars, or to I - U - H profiles.
The modular design makes it possible to adjust equipment capacities to user requirements at the lowest cost.
Access to tools, punches and dies, is easy and makes it possible to switch production quickly.
The MAP series punching-shearing lines are the only machines on the market performing in a single pass all operations normally carried out on beams:
- easy programming
- fast and precise
- flange and web punching in a single pass
- easy and quick machine adjustment.
These machines are especially suited to steel structure construction.
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We can offer a full range of CNC Punching Machines, from low-cost single head machines to fully indexable turret punching machines.
All of the HACO punching machines realize the shortest production times with a minimum number of tools, due to the high-speed hydraulic punching heads (up to 1,500 hits/minute) and the use of Multitools and/or rotation of all tools.
All of our hydraulic punching heads are in-house developments with fully CNC controlled stroke and speed.
We can offer a full range of CNC Punching Machines, from low-cost single head machines to fully indexable turret punching machines.
All of the HACO punching machines realize the shortest production times with a minimum number of tools, due to the high-speed hydraulic punching heads (up to 1,500 hits/minute) and the use of Multitools and/or rotation of all tools.
All of our hydraulic punching heads are in-house developments with fully CNC controlled stroke and speed.
In case of a turret punching machine, the turret can have up to 30 tool stations, all indexable ! The use of MultiTools increases the flexibility of the machine even more.
For tighter budgets, HACO offers a range of CNC high-speed single head machines with hit rates of 200 or 600 hpm, and manual or semi-automatic tool change. Productivity guaranteed ! Their price/quality ratio turns your investment into profits in no time;
To increase productivity, we can offer loading/unlading systems for sheets up to sizes of 3000 x 1500 mm and 6 mm thickness.
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