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BEST OF BOTH WORLDS
EMLZ combinations systems associates high performances prper to electric punching,bottom forming system, tapping unit and laser cutting. Owing to its original design,working zones are clearly separated. Designed to produce complex parts to high level of quality at the lowest cost,The EMLZ can be integrated to an automatic production machine.
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V505-3 Punching & shearing system
Due to both punching units of the V505-3 being fitted with a triple punch station this angle line is a very flexible system. The V505-3 is highly recommended for producing angle steel especially for transmission towers. For the positioning of angles the V505-3 is, just like the V505-1, executed with a measuring system with feeder rolls. The features of this measuring system include a high positioning speed and an unlimited processed outfeed length.
Angle steel
Dimensions: min. 50 x 50 x 4 mm - max. 180 x 180 x 16 mm
Flat steel
Dimensions: min. 80 x 8 mm - max. 200 x 15 mm
VPC 650/3 Punching machine
Capacity: 650 kN
Number of punching lines: 2
Number of punch tools each machine: 3
Punch ø / material thickness: 31 mm / 16 mm
VHS 2400 Angle steel shear
Capacity: 2.400 kN
Width / material thickness: 180 x 180 mm / 16 mm
Options
VN 1/36 Numbering unit
Characters: 1 x 36
Character height x imprint: 10 x 1 mm
VM 6/8 Numbering unit
Characters: 6 x 8
Character height x imprint: 10 x 1 mm |
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TWIN is a punching line with hydraulic units, two opposing heads and adjustable stroke. TWIN punches tubes up to 9000 mm.
Its ring structure avoids flexures, achieving a high accuracy and granting a long life of the tooling.
TWIN grants a growth in production by the high punching speed, the very fast feeder and the quick lock tooling. It can punch blind and through holes on two pipes at the same time; it can also work with a single head and punch both the edges of the tubes.
If needed, TWIN can be equipped with an automatic loading and unloading bar magazine with industrial manipulators and pneumatic or mechanical ejection of the scraps. |
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The automatic plate systems are suitable to process heavy steel plates with a thickness up to 40 mm.
The CNC controlled plate processing machines are able to punch, professional drill, tap, centre point, deburr and mark heavy steel plates automatically.
V250 Plate punching system
The V250 plate punching system is consists of a hydraulic triple punching machine suppliers and a X-Y table with hydraulic material clamping. A drilling line, an automatic tool changer, a numbering unit and a deburring unit can be added to the machine as an additional extra. With the drilling unit, steel plates can be provided with holes, which cannot be punched, due to the material thickness restrictions.
V200 Plate drilling system
The V200 plate drilling system consists of a CNC-controlled vertical drilling unit and a X-Y table. With the V200, steel plates, pre-cut to a certain dimension, are automatically provided with holes and screw professional taps. The X-Y table has a double hydraulic material clamping system. Automatic tool changer, a numbering unit and a deburring unit can be added to the machine as an additional extra. With the deburring unit the drilled holes will be deburred automatically from the underside. |
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The Voortman punching and shearing lines are mainly used by structural steel fabricators producing plates, professional fittings and angle steel parts.
The punching and shearing lines are equipped with as standard a punching unit with four punches and a flat steel shear with +/- 45º mitre cutting.
As additional extras the production machine can be provided with an angle steel shear, a horizontal punching machine, a numbering unit and a drilling system coupled with many other optional extras.
For the automatic processing of angles used in the manufacture of electrical transmission towers, diagonal trusses and connecting angle braces Voortman developed the angle line. The basic machine consists of two hydraulic punching machines manufacturers and a hydraulic angle steel shear. Several options, such as a numbering unit can be added to the system. |
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With movable head, with professional cylinder positioned on the centre of the cut area, which gives the machine high rigidity and avoids misaligned loads on the self-lubricated multiple professional guides.
With special reverse blades on request, it is possible to shear a thickness of 6 mm. up to an angle of 30°. Pre-fitted for monitoring by electronic positioners.
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- Oleo dynamic working through two cylinders to guarantee a constant and smooth notching.
- A large and rigid worktable with directional triple functions engraved brass professional scales for measuring the various types of notches.
- Squaring professional guides equipped with reference holes every 15°.
- Engraved protractor.
- A head configuration allowing cuts longer than the blade length.
- Internal stroke to turn the punch machine into a small shearing machine in order to get straps with a maximum length of 200 mm.
- Automatic blade gap adjustment (it's an optional in FA200/4 model)
- A cutting zone protection sheet in Polycarbonate that gives you uninhibited sight of the working area while assuring your maximum safety.
- Swarf collecting box
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RM 40K automatic punching and bending machine
The latest RM 40K punch-bending machine offers you nothing but increased value. You benefit from a comprehensive mix of technological and economical gains. More power, increased productivity and greater flexibility coupled with the reassuring feeling of having such a strong partner as Bihler permanently behind you. If you already have an RM 35, RM 40 or RM 40E this logical and compact development will open new and promising prospects.
This is made possible by the RM 40K's 100% compatibility with the tools of the above mentioned machines, optimized work processes and the new user friendly Bihler control system, VariControl VC1-E. The machine's open and easily accessible layout allows all Bihler key technologies such as brazing, tapping, etc. to be integrated easily into your manufacturing concept. The larger center aperture in the work-plate for more flexible central mandrel movements also affords additional integration possibilities from the rear of the machine. Tool and cam conversion times are significantly reduced thanks to innovative rapid-exchange systems. A powerful two-point eccentric press with ample space for longer die sets rounds off the impressive mix of advantages.
RM 40K - an investment that pays!
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The option of the Plasma cutting of Imac production offers the flexibility that the user needs to get complex geometric figures and irregular shapes.
A high reliability, accuracy and flexibility are the main features of this machine together with the reasonable dimensioning and the competitive price if you consider that buying a Plasmaform you can use two machines in one.
The combined machine is equipped with the most qualified technology that you can find on the market. It's in fact equipped with Fanuc CNC (used by the biggest producers of machines for working metal sheet) and with a hydraulic group H+L (VOITH) that guarantees high reliability and good performances.
The Plasma source, fit on the machine, can be chosen according to the customer's needs. Imac has gained a big experience in working both iron and stainless steel on different thicknesses. We've in fact fit all kind of professional generators from Hpertherm to Kilberg and Thermal Dynamic.
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The modular is a new punching line, for tubes and metallic profiles, with numeric control. This machine has the opportunity to assemble from one up to four hydraulic heads and punch holders. Furthermore, it can be furnished with a main feeder and an optional opposing feeder, which permits the punching of the tubes on the basis of the programs, which are stored in the programmer up to the ends of the bars. The machine has a closed ring structure and this guarantees a great duration of the punches and of the dies.
The set up of the tools allows the quick coupler of the equipment itself.
This punching line has been studied and designed using simple, economical and functional solution in every single particular. What surprises the most is, other than the high accuracy of work, the great trade off between quality and prices.
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It is a hydraulic punching unit simplified with a robust closed-ring formed structure in steel. This machine can punch tubular, profiles and flat bars of medium thickness.
It can punch up to a diameter of 50 mm and it can make blind and through punches.
The stroke of the punch is adjustable up to 90 mm. It is furnished with rapid coupling punches. |
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Much Faster than Drilling!
• 12,7 mm thick capacity through mild steel
• Round, oblong and square punches and dies are available
to solve your punching applications
• Long life Enerpac single-acting, spring return design
• Durable steel case keeps tools and dies together and
provides for easy carrying and storage
• CR-400 coupler included |
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The manual punching machine HP M 500 is suitable for those customers who have to produce prototypes and doesn't need any other equipment.
The big advantage of this machine, besides being at 30, 40 or 50 tonnes, is that of professional fitting different attacks such as Trumpf®, Rainer® or Fimm® type.
The first one is well-known for its exactness while the second one exploits the wide matrix that on the HP M500 can reach the 180mm. With these features the customer can make also holes of important dimensions with a single punch.
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Notching station:
- The Oleo dynamic working through 2 cylinders and 5 professional guides allows an absolute rigidity of the notching group and guarantees the chance of notching without removing the punch in the punching station.
- Automatic adjustment of the blade gap from 1 mm to 6 mm
- Blade holder sector blocking through 8 cylinders and a protective device preventing the machine from any movement when the blades are released.
- A large and rigid worktable with directional triple functions engraved brass professional scales for measuring the various types of notches.
- Fixed alignment of the upper and lower blades with rectified guides in order to guarantee parallel movements among the blades.
- Squaring guides equipped with reference holes every 15°.
- A configuration of the blades-holder head allowing upper cuts longer than the blade length.
- 9 T slots of which 6 are equipped with brass scales on the working table to enable the operator to use disappearing references and to obtain complex notching.
- The machine is equipped with an electronic stroke adjuster with digital reading
- A cutting zone protection sheet in Polycarbonate that gives you uninhibited sight of the working area while assuring your maximum safety.
- A control board from which it's possible to select the single stroke working or shot working in order to make it easy to personalize and optimize the time thanks also to the electronic stroke adjuster which sets a limit to the stroke to a pre-arranged position according to the requirements.
- Internal stroke to turn the punch machine into a small shearing machine in order to get straps with a maximum length of 200 mm.
- The machine is equipped with 2 boxes to collect the swarf
Punching station:
- A quick change tool holder model Trumf, Rainer or Fim production model.
- Neck depth: 300 mm
- Punching machine supplier: 20 Tonnes
- Electronic device to reduce the down stroke speedness and let the operator carry out even complex workings like small bendings and deformations.
- An optional special adapter to house bending tools up to a maximum length of 415 mm or 830 mm.
- Brass scales for the two axis reading.
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Multicyl offers a series of cylinders and cages which are designed to provide an affordable, safe, and efficient production option for tube notching. With few exceptions, tube notching is usually performed with a short stroke Multicyl powering tooling with an internal mandrel which punches from the inside out. Although many notch profiles are possible to punch with a Multicyl system, by far the most common is the right angled cope notch in either round or shaped tubing. The most popular way to achieve this is to use standard two hit notch tooling which is available from Multicyl or most unitized tool shops.
Combining this type of tooling into a Multicyl system creates a work station
in which the operator first notches one side then inverts the tube to notch the opposite side. The speed and simplicity of Multicyl allows the operator
to complete the part in about 4 seconds.
In cases where the part volumes are high we can offer a second tube notching alternative; the double notch system. This notching option uses a tooling system designed for use specifically with Multiyl and is custom built to suit each application. Similar to the double tube punch application, this system uses set-up of opposing Multicyls which are cycled together producing the finished part in one machine cycle, or about 2-3 seconds.
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The most common and cost effective way of punching holes in sheet metal or channel parts is with unitized tooling. Multicyl offers both short and long stroke cylinders which are designed for the hole punching application as well as standard cages which are designed to accept all the standard models of unitized tooling used commonly throughout industry.
Combining unitized tooling with standard Multicyls and cages is one of the most cost efficient and versatile methods of creating a hole punching station available on the market, and is currently being used by our customers in a large variety of industries including automotive, appliance, aircraft, furniture, HVAC, vending machines, and many others.
What benefits does Multicyl offer over traditional methods of hole punching?
- The low capital investment required to purchase a Multicyl system makes for an affordable dedicated work station or a versatile professional press with easy tooling interchangeability.
- Multicyl is much safer than a conventional press and is easily reconciled with OSHA safety requirements.
- The work cell approach saves time and space – position your Multicyl hole punching station next to a larger press, bending, or stamping station.
- Its benchmount design, compact size, light weight, and ease of operation (all you need is shop air!) allow the system to be set up anywhere in the plant and moved as needed.
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All the numerically controlled punching stations of different dimensions (1000x1250; 1000x2000; 1250x2000; 1500x2000 mm and other dimensions under request) can be indistinctly equipped of:
- All types of Multitool (see the section tools)
- software on the machine or fitted on the office PC
- Index system
There are three categories of Imac Cnc punching machines and they mainly differ for the motorization and hydraulic group.
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| The Schiavi - Fim line of notching equipment includes fixed-angle models with the possibility of notching sheets having a thickness of up to 8 mm and variable-angle models able to notch sheets up to 6 mm thick. |
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- Normalized Meehanite® C-frame monoblock steel casting (65 Kg/mm2).
- Punching force: 300 kN
- 1 punching station with Autoindex system, which allows rotation of Single Turret tools and 4 - 6 - 10 station-Multitools.
- Fast, simple and intuitive part programming.
- Standard tables with professional brushes.
- Manual clamp specifications setting.
- Automatic lubrication device.
- Max. strokes in nibbling mode: 340 strokes/min.
- Low energy consumption: 6 kW
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- Normalized Meehanite® C-frame monoblock steel casting (65 Kg/mm2).
- Punchng force: 300 kN.
- Innovative Autoindex system: full tool rotation to all machines.
- Can be equipped with single Thick Turret tools, EUROMAC Multitools 4 - 6 - 10 stations and Adapter for Trumpf® style tooling.
- CPS system (Control Programmable Speed) allows punch speed to be adjusted to fin any type of application.
- Functions of: thread tapping, nibbling, bending, forming, beading and marking.
- Fast, simple and intuitive part programming.
- Multitasking: you can program new tasks while the machine is producing.
- Standard tables with professional brushes.
- Automatic clamp supplier setting.
- Automatic lubrication device.
- Max. strokes in nibbling mode: 780 strokes/min.
- Low energy consumption: 7,5 kW
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- Normalized Meehanite® C-frame monoblock steel casting (65 Kg/mm2).
- Punching force: 300kN.
- Innovative Autoindex system: full tool rotation to all machines.
- Can be equipped with single Thick Turret tools, EUROMAC Multitools 4 - 6 - 10 stations and Adapter for Trumpf® style tooling.
- CPS system (Control Programmable Speed) allows punch speed to be adjusted to fin any type of application.
- Functions of: thread tapping, nibbling, bending, forming, beading and marking.
- Fast, simple and intuitive part programming.
- Multitasking: you can program new tasks while the machine is producing.
- Standard tables with professional brushes.
- Automatic manufacturer of clamp setting.
- Automatic lubrication device.
- Max. strokes in nibbling mode: 780 strokes/min.
- Low energy consumption: 7,5 kW
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Coil fed punching machines by Dalcos incorporate the advantages of the coil punching technonolgy in a simple and accurate system.
The automatic processing starting from the coil guarantees low hourly costs and high productivity, compared to the traditional punching systems. The raw material is optimized up to 100%.
Coil fed punching machines by Dalcos are available for strip-widths from 20 up to 400, 600, 800, 1000, 1300 and 1500mm and thickness from 0,3 to 4mm.
The number of tools and the line configuration can be customized to meet the customer's needs.
The video of the machines are available at http://www.dalcos.com.
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The VULCANO S hydraulic punching devices have been
designed to reach high production speed and optimize every
working.
The high performances of this range guarantee the
maximum accuracy even in case of high punching speed
(up to 650 strokes per minute) and an extreme reliability in time. |
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Ever since their debut in the mid '80's, these machines have generated particular interest. A well-deserved success for the company which has invested considerable resources in the development and realisation of a hydraulic notching machine, which is user-friendly yet sophisticated in its technical conception.
The heart and essence of these machines lies in the blade group. It is not by chance that the company has d | | |
