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RPP series manufactured by ERMAKSAN s proved quality and experience on production of sheet metal workbenches is being presented to the utility of our clients open to technology and continual innovation. Strong mono block rigid C type body built up by stress relieved welded steel construction has high acceleration axes and designed to allow sheet loading from 3 sides economically and the operation to be watched easily. Sheet processing can be done multi-directional and flexible until 6 mm thickness on ERMAK Punch Press. Hydraulic, electronic, electric and mechanic components that are respected with its high quality worldwide have been used on the machine. In addition to its superior features and strong rigid body, main goal of ERMAK RPP series is high productivity and flexibility by means of angular moving Tl, 12 top and bottom tool axes working synchronized with X, Y, C machine axes.
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TECNOPUNCH
Features
- C shape machine frame welded and normalized
- Maximum punching capacity of 37 Ton.
- Maximum thickness for sheet metal Mild Steel 8mm
- Semi automatic punching head with fixed head
- Manual tool's change
- Hydraulic blocking of the tool
- Working range from 810x1550 mm to 1000x1550 mm
- Automatic repositioning of the sheet metal
- Automatic or manual Mutitool
- Automatic system for the threading of the punch just holed - FILMATIC
- Numeric control controlled by GE - FANUC
- FANUC TOUCH SCREEN
- Store for tool holders with 8 seat
- Teleassistance
- Graphic software TECNOCAM CN4 for easy schedule
- JETCAM high level performance software CAD/CAM for office
- Minimal electricity consumption
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MAIN FEATURES
- C type frame, strength-tested and analysed in finiteelement analysis(FEA).
- Welded frame and components are normalized by heat treatment.
- Hydraulic punching head with indexable multi tool system that gives 360' rotation possibility in increments of 0.01' , which eliminates setting time and tooling costs.
- High capacity AC servo drive motors on all axes providing increased travel speeds.
- Communication between CNC and axis motors is maintained through fiber optic sercos bus line resulting 16Mb data transfer rate and 1 ms cycle time.
- Possibility to use forming tools
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Mechanical and hydraulic CNC turret punch presses incorporate press drive, table positioning and turret design advancements for high productivity and reliable operation. Their heavy-duty, stress-relieved, continuous weld frame design provides added stability and less vibration for better accuracy and durability. These machines produce a finished part accuracy of ±0,10 mm (.004") with a repeatability of ±0,05 mm (.002").
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FULL FEATURED 20 / 30 TON CNC TURRET PUNCH PRESSES
Ideal for high demand punching applications
Full featured, robust machines
High performance 20 or 30 metric ton hydraulic systems
Large, flexible 48-station and 34-station thick turret configurations
Up to four 88,9 mm (3.5") auto-index stations (three standard)
6,4 mm (0.250”) maximum material thickness
Optional 114.3 mm (4.5") station on 30 ton series
25 mm (0.984”) feed clearance maximizes forming capabilities
Fast die change system
'Indexable' Multi-Tool capability (LVD Patent)
Fully programmable ram system featuring Forming & Quiet Punch cycles
'Wheel' and 'Tapping' tool compatible
Smart Stroke® automatic stroke optimisation
3 standard programmable and relocatable work clamps
Smart Clamp® automatic punch dead zone optimisation
450 x 500 mm work chute
Powerful Fanuc GE 180iP “User Friendly” Windows®PC based control with network capability
Key options:
ABS automatic tool lubrication
Combination brush / ball table
Autoload load/unload system
Pick-Sort robotic material handling system
CADMAN-P 3D offline software
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PivaPunch is the most efficient and versatile coil punch on the market.
Smaller manufacturers will find it useful to be able to run smaller product series back-to-back or nested together fully automatically. Larger manufacturers will find PivaPunch's better cycle times more profitable. PivaPunch is non-operator dependent, making it possible to run 24/7 with minimal assistance.
Pivatic’s latest punching solutions offer you the best sheet punching capability on the market today – both flexibly and effectively. PivaPunch allows you to reduce part cycle times and production turnaround times without compromising on flexibility.
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This multipurpose drilling machine drills 1000X2000 mm doors in one operation, and also small boxes from 80X80 mm.
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The leading manufacturer of standard and custom made, automated die cutting equipment. The four post hydraulic press is our standard flat bed die cutting system and is available in a variety of platen sizes. Variations on the base press design include a wide range of material delivery systems, as well as ancillary devices such as part removal, part stacking, laminating, rewinding and slitting. All press systems can be integrated with our full line of accessories to save time, reduce die costs and improve material yields.
These systems process material in both sheet and roll form and operate with steel rule dies, male/female dies, or combination tools to blank parts or kiss-cut materials. Registration systems are also available for precise cut to image accuracy.
Features:
Hydraulically Operated
4 Post Press Design
Precision Roll Feed Units
Micrometer Stop
Microprocessor Control
Knock Out Table
Cut to Print Registration Systems
Quick Change Die Clamps
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V505-3 Punching & shearing system
Due to both punching units of the V505-3 being fitted with a triple punch station this angle line is a very flexible system. The V505-3 is highly recommended for producing angle steel especially for transmission towers. For the positioning of angles the V505-3 is, just like the V505-1, executed with a measuring system with feeder rolls. The features of this measuring system include a high positioning speed and an unlimited processed outfeed length.
Angle steel
Dimensions: min. 50 x 50 x 4 mm - max. 180 x 180 x 16 mm
Flat steel
Dimensions: min. 80 x 8 mm - max. 200 x 15 mm
VPC 650/3 Punching machine
Capacity: 650 kN
Number of punching machines: 2
Number of punch tools each machine: 3
Punch ø / material thickness: 31 mm / 16 mm
VHS 2400 Angle steel shear
Capacity: 2.400 kN
Width / material thickness: 180 x 180 mm / 16 mm
Options
VN 1/36 Numbering unit
Characters: 1 x 36
Character height x imprint: 10 x 1 mm
VM 6/8 Numbering unit
Characters: 6 x 8
Character height x imprint: 10 x 1 mm
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The machine series ECCO LINE paves the way economic CNC punching.
Our machine with sheet clamping and automatic repositioning offers the user efficiency for different batch sizes as well as one for of production.
Stanzmaschine Rotation
Technical data - CNC Compact Rotation
- Cutting force 280 Kn / 400 Kn optional
- Max. sheet thickness 6 mm / 10 mm
- Max. punch diametre 105 mm
- Strokes sequence 250 min
- Optional 400 / min
- Max. sheet length 9999 mm byrepositioning
- Max. positioning speed max 60 m/min.
- Position accuracy +/- 0,05 mm
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Descriptive :
CNC machine with 1 axis.
Automatic with manuel front loading.
The machine can be equipped with a plate of work incorporating punching and/or cutting.
Punch on all 4 sides of the tube.
Fast change tooling.
Caractéristiques :
Power maxi 12 tonnes.
Section maxi tube 80 x 80 mm.
Punching with or without déformations.
Length of themachine de 1 m to 7 m.
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ELECTRIC PUNCHING MACHINES
AC NT series is Amada's new family of single AC servo drive NC turret presses with an original high rigidity bridge frame.Designed with a variety of functional process integration and environmental considerations, the AC NT series offers you sheet metal fabrication capabilities with excellent cost performances.
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MULTIPUNCH
High precision punching, nibbling and forming in one economical, yet heavy duty machine with a high speed automatic tool changer, Boschert rounds out its range of CNC punching machine with the new MULTIPUNCH 1250 x 2000.
Many customers have approached Boschert requesting complete processing of sheets without human intervention. The solution is the introduction of the Automatic Tool Changer consisting of 8 stations using the proven Trumpf tooling system. With the ATC is standard, stepless rotation of all tools including Revotool, Boschert's multi-tool solution. These features provide up to 64 fully indexable tool sets, more than enough for most applications. In addition, it possible to pre-adjust tooling for differing sheet thicknesses, thus eliminating set-up time for recurring jobs. Boschert has built on its extensive experience with over 3,000 punching machines installed around the world. With the addition of the new Automatic Tool Changer machine, the Multipunch, Boschert's offerings provide sheet metal work solutions to the most important requirements: Precise punching, nibbling and forming on one machine.
The maximum sheet size is 1250mm x 2500mm (4' x 8') with maximum sheet thickness of 4mm in stainless steel, 6mm in mild steel or 8mm in aluminium. Due the flexible clamping system, sheets of any size within the capacity of the machine can be clamped and processed quickly and easily. Automatic, precise sheet repositioning, guaranteed by two hold down arms, allows the working of the complete sheet, eliminating waste around the clamps.
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MAXIMUM PRODUCTIVITY WITH MINIMUM ENERGY
EM 30 Tons series achieves ultra high-speed,reduction in power consumption by a large margin and low maintenance operation. They offers cutting-edge machines wich employ the patended technology " AC Direct Twin Drive".Thes machines combine the best features of mechanical and hydraulic models with much higher performance. EM's are also equipped with features to support environmental conversation such as energy saving, oil-free operation and low noise.
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X5 – Solid Punching Technology by FINN-POWER
FINN-POWER X series machines are the affordable way to have a real FINN-POWER.
The background of FINN-POWER's new X5 turret punch press is pioneering experience in hydraulic punching since 1983. Featuring modern industrial design, it continues our modular engineering tradition, where the basic package is already full of features and some options can be equipped now or later through retrofits.
Reliable and productive punching capacity
The X5 is compact and easy to install. Its rigid ”O” frame ensures optimum tool alignment when nibbling or punching with high force.
The hydraulic punch stroke is digitally controlled. It allows different punch modes, stepless punch speed and position programming.Working area is 1,250 mm x 2,500 mm without repositioning.
The turret has a total of 20 tool stations. Seventeen (17) tool holders have been specified, and three (3) are free for customer selection. Index or Multi-Tools® can be chosen. The turret has 29 tools as standard, and the number can be expanded by adding Multi-Tool® stations.
Nibbling speeds up to 600 hpm are available; index rotation speed is 133 rpm max. Maximum sheet thickness is 8 mm and sheet weight 200 kg. Two sheet clamps with central locking are standard.
The machine tables are equipped with brush top. Sheet loading is easy due to two optimally placed gauge pins and a moving table which can be locked to five different positions.
The precision of the X5 meets FINN-POWER's stringent LKP 7100 factory standard.
These features make the FINN-POWER X5 a safe and highly productive machine tool for flexible sheet metal working.
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Descriptive :
CNC machine with 2 axis.
Automatic with manuel front loading.
The machine can be equipped with a plate of work incorporating punching and/or cutting.
Punch on all 4 sides of the tube.
Fast change tooling.
Caractéristiques :
Power maxi 12 tonnes.
Section maxi tube 80 x 80 mm.
Punching with or without déformations.
Length of themachine de 1 m to 7 m.
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High precision punching, nibbling and forming in one economical, yet heavy duty machine with a high speed automatic tool changer, Boschert rounds out its range of CNC punching machine with the new MULTIPUNCH 1250 x 2000.
Many customers have approached Boschert requesting complete processing of sheets without human intervention. The solution is the introduction of the Automatic Tool Changer consisting of 8 stations using the proven Trumpf tooling system. With the ATC is standard, stepless rotation of all tools including Revotool, Boschert's multi-tool solution. These features provide up to 64 fully indexable tool sets, more than enough for most applications. In addition, it possible to pre-adjust tooling for differing sheet thicknesses, thus eliminating set-up time for recurring jobs. Boschert has built on its extensive experience with over 3,000 punching machines installed around the world. With the addition of the new Automatic Tool Changer machine, the Multipunch, Boschert's offerings provide sheet metal work solutions to the most important requirements: Precise punching, nibbling and forming on one machine.
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Wherever shears are mentioned around the world, the OMERA name is invariably mentioned: in 50 years of hard work we have succeeded in meeting the needs of countless clients, and the experience accumulated over the years has enabled us to offer the market a range of iron-cutting shears with renewed performance and components, more modern design, and more economical and safer to use.
Punch OP 60 HY
- Extremely sturdy structure;
- Straight punching and puncher unit with sliding gibs guided on 4 sides (only on Models OP90 and 120HY);
- Built-in, high-performance hydraulic unit;
- Inching punch jog centring movement possibility;
- Quick retooling with standard-built rapid punch change;
- Support table with punching area complete with built-in reference marks and millimeter precision ruler;
- Safety guards.
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Punching machine HS 100 :
Easy tool changing by quick tool changing device.
Hydropneumatic feeding with pressure transmission.
Torsion free welded construction.
Options :
Steel stand
Tool rotating support with pneumatic
cripping device
Adapter to roller conveyers left or right hand side
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Stamping, Punching
Benefit from our wide selection of high precision tools and built-in modules for the production of:
Smooth and serrated punching for business forms, datamailers, tea bags and -labels, self-adhesive labels and price tags, ...
Contour and profile punching for corner cuts of ATB- and ATB2- tickets, boarding passes, wallets, parking tickets, security labels, smart cards, datacards, diagrams, test strips, file holes, meat tray inserts, film holes, ...
surface holes for fruit and vegetable wrapping foils, band aids, ...
Schober offers the largest spare parts inventory in Europe for:
Round, square and profile punches and dies
Crimp punches and dies
Circular knives
Perforating and cutting wheels and blades
Quick change clamping bars
Early on Schober engineers recognized the need to combine different types of material to increase the life of our tools.
Count on our consultants and send us your product sample or drawing
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The automatic plate systems are suitable to process heavy steel plates with a thickness up to 40 mm.
The CNC controlled plate processing machines are able to punch, drill, tap, centre point, deburr and mark heavy steel plates automatically.
V250 Plate punching system
The V250 plate punching system is consists of a hydraulic triple punching machine and a X-Y table with hydraulic material clamping. A drilling unit, an automatic tool changer, a numbering unit and a deburring unit can be added to the machine as an additional extra. With the drilling unit, steel plates can be provided with holes, which cannot be punched, due to the material thickness restrictions.
V200 Plate drilling system
The V200 plate drilling system consists of a CNC-controlled vertical drilling unit and a X-Y table. With the V200, steel plates, pre-cut to a certain dimension, are automatically provided with holes and screw taps. The X-Y table has a double hydraulic material clamping system. Automatic tool changer, a numbering unit and a deburring unit can be added to the machine as an additional extra. With the deburring unit the drilled holes will be deburred automatically from the underside.
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• Hydraulic control unit complete with oil.
• Fixed support table
• Foot pedal
• Automatic punch lubrication
• Hydraulic stripper on punching table
• Hydraulic stripper on shearer table
• Device for machines’ movement “Y” axis controlled by CNC
• Special working table with inlet “0” passing pneumatic references
• “X” Axis controlled by CNC composed by a standard module of 3000 mm
• Positioning axis accuracy +/-0.1 mm on 500 mm stroke
• Max “X” axe speed movement 12m/1’
• Max “Y axe speed movement 5m/1’
• Quick locking hydraulic clamp with “0” reference and useful opening of 450 mm.
• Hydraulic shearer positioned at the end of the line with a cutting capacity of : 450x20 or 400x25 mm 90° only
( 45° left and 45° right available as option ).
• Passing table between punching unit and shearer
• Graphic display 640x480 pixel TFT
• Lan Ethernet port
• Usb port
• Protections
• CE certificate of conformity
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The Voortman punching and shearing lines are mainly used by structural steel fabricators producing plates, fittings and angle steel parts.
The punching and shearing lines are equipped with as standard a punching unit with four punches and a flat steel shear with +/- 45º mitre cutting.
As additional extras the production line can be provided with an angle steel shear, a horizontal punching machine, a numbering unit and a drilling unit coupled with many other optional extras.
For the automatic processing of angles used in the manufacture of electrical transmission towers, diagonal trusses and connecting angle braces Voortman developed the angle line. The basic machine consists of two hydraulic punching machines and a hydraulic angle steel shear. Several options, such as a numbering unit can be added to the system.
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COMPLETE PLATE PROCESSING MACHINE HIGH SPEED DRILLING AND MILLING
The Fabricator XRP is a complete plate processing system combining the very best cutting, marking, drilling and milling technologies. The sub-axes drilling capability provides the drillhead with a range of movement independent of the main machine X & Y axes, creating a 250mmx250mm clamped work envelope for continuous, uninterrupted machining. The XRP is currently operational in Australia and the U.S.A. producing complex parts, straight off the table, in one set-up.
TECHNICAL DATA
Profiling speed: to 20m/min
Max spindle speed: 6000rpm
Rapid traverse: to 50m/min
Spindle torque: 210.1Nm @ 1000rpm
Max drilling power: 27kW (36hp) @ 60% duty, 30kW (40hp) for 30 min
Accuracy: ± 0.15mm
Maximum drill: 65mm
Repeatability: ± 0.1mm
Max tool diameter: 75mm all pockets full, 130mm alternate pocket empty
Cutting widths: 2m to 5m
Cutting length: 3m to 50m
Max clamping thrust: 12000N
Material thickness: 6mm – 140mm
Spindle taper: BT40
Max drilling power: 27kW (36hp) @ 60% duty cycle
Coolant system: High pressure through spindle, external coolant & plate wash
Milling capacity: up to 350mmØ while clamped
Drive system: Twin side drive Helical rack & twin pinion, backlash free gear box
Components: Hypertherm HyDefinition plasma up to 400 amp, 5-axis bevel head, oxy-fuel systems, marking systems, BT40 spindle taper with 40 tool changer, raise/lower water table and touch screen controller. All Siemens servos and drives.
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Hydracrop 55/110
Versatile and excellent price-quality balance ironworker. Two simultaneous work stations. Five work stations:
punching (550 kN power)
notching
shear of iron section L (1100 kN power)
shear of flatbar
Cut of round ø and square bars
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ERMAKSAN's CPP ( COMBINED PLASMA PUNCH PRESS ) series proven quality and experience in production of sheet metal workbenches is being presented to the utility of our clients open to technology and continuous innovation. Strong mono block rigid C type body built up by welded steel and stress removed high acceleration axes designed to allow sheet loading from 3 sides economically lets the operation to be watched easily. The combination of HiFocus sensitive plasma cutting and hydraulic punching on a strong body. The moving sheet on X Y axes on a stainless with roller balls type table by clamps can be cut as sensitive as required contour by servo motorized automatic height adjusted torch at plasma unit after being processed by perforating and/or forming operations at punch unit. It realizes cutting and perforating processes at high speed and accuracy, and has the capability aimed at mass production. An alternative cutting process in comparison to other high cost cuttings. Furthermore the production period will be shortened on these kind combined workbenches because the worksheet will not be taken apart and transferred to different workbenches.
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The new Pullmatic 720 Laser integrates laser technology and hydraulic punching. With a combination of Laser cutting, punching, forming and tapping the possibilities will be endless. Complex contouring can be achieved even for one offs without special shaped tools and still producing an excellent edge quality. A system designed not only for prototyping and specials but also for long production runs.
The Fanuc C2000E laser system with its high beam quality and high maximum power, all typical cutting applications, such as cutting of mild steel, stainless steel and aluminium can easily be realised. Same cutting performance as with competitor's 3kW lasers i achieved!
A true multi tasking machine, the Pullmatic 720 Laser enables users to run Just In Time production with higher profitability. Any type of part can be processed through the system without having to move parts in-between other machine tools and therefore decreasing time and cost per part. Just like the other members of the Pullmatic family of punching systems, it can be fully automated for "lights out" environment and 24/7 production.
- Laser cutting, punching, forming, tapping
- J.I.T Just In Time Production
- Faster Return On Investment
- Start to finish process
- Prototyping
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PS 500 Automatic marking, punching, shearing line for flat bars and angle sections
Powerful and high-speed machines
Flexible marking, punching and shearing machine for flat bars and angles, the PS 500 enables machining of gussets and strengtheners (multiple cuttings) as well as fast machining of angles.
The modular conception enables adjusting the capacities of the machine to the needs of the customer with low costs.
Easy access to the tools (punches and dies) enables very fast production changes.
PS machine uses long tested VERNET BEHRINGER technologies (400 bars high pressure, 3 tool selector for punching, high speed marking unit, …).
This machine is especially suited to steel structure construction.
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The KINGSLAND universal steelworker range consists out of different models with 4 or 5 workstations and pure punching machines with single or double workstation. Deep throat models available.
Range :
Compact :
Steelwoker with one cylinder operation and 4 workstations (Compact 40) or 5 workstations (Compact 45-60).
Multi :
Steelworker with 5 workstaions and 2 cylinder operation.(Multi 60 to 175)
Punch :
Pure punching machine with one or two cylinder operation and deep throat (according to model)
(P and DP 60 to 175)
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