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ELECTRICAL PUNCHING MACHINES AC 255 NT/AC2510NT
The new AC series are equipped with the new "Single Electric Drive" system. They offers hight reliability and performances at extremely low consumption rate. The general specifications of the AC series make the machine suitable for production as well as multi-purpose jobs. AC punching machines are the solution for first investment.
Available in 2 models (1270 x 1270 mm and 2500 x 1270 mm) it allows punching processes up to 6 mm tickness. It features as standard, AMNC-F CNC controler, 51 stations turret, automatic tool lubrification system and pinching slugs vaccum device. AC series can also be fitted with an optional automatic loading/unloading unit.
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X-TRIM
GASPARINI is offering the user of an X-TRIM punching machine an innovating concept. The unique characteristics of the X-TRIM punching machines meet the demands of the actual and future modern plate working industry.
The X-TRIM program is characterized by:
- User-friendliness for loading, programming, mounting the tooling.
- A simple machine-concept without accepting compromises for productivity and reliability.
- An optimal price/quality relation which translate itself into a profitable investment.
The introduction of the X-TRIM program of punching-nibbling machines is both remarkable and logical.
For many years Gasparini has been offering to their customers all over the world the maximum of the technology and the best solutions in the field of sheet working.
Starting from this experience, X-TRIM project was born, consisting in modern and new-generation punching machines.
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We can offer a full range of CNC Punching Machines, from low-cost single head machines to fully indexable turret punching machines.
All of the HACO punching machines realize the shortest production times with a minimum number of tools, due to the high-speed hydraulic punching heads (up to 1,500 hits/minute) and the use of Multitools and/or rotation of all tools.
All of our hydraulic punching heads are in-house developments with fully CNC controlled stroke and speed.
In case of a turret punching machine, the turret can have up to 30 tool stations, all indexable ! The use of MultiTools increases the flexibility of the machine even more.
For tighter budgets, HACO offers a range of CNC high-speed single head machines with hit rates of 200 or 600 hpm, and manual or semi-automatic tool change. Productivity guaranteed ! Their price/quality ratio turns your investment into profits in no time;
To increase productivity, we can offer loading/unlading systems for sheets up to sizes of 3000 x 1500 mm and 6 mm thickness.
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V505-3 Punching & shearing system
Due to both punching units of the V505-3 being fitted with a triple punch station this angle line is a very flexible system. The V505-3 is highly recommended for producing angle steel especially for transmission towers. For the positioning of angles the V505-3 is, just like the V505-1, executed with a measuring system with feeder rolls. The features of this measuring system include a high positioning speed and an unlimited processed outfeed length.
Angle steel
Dimensions: min. 50 x 50 x 4 mm - max. 180 x 180 x 16 mm
Flat steel
Dimensions: min. 80 x 8 mm - max. 200 x 15 mm
VPC 650/3 Punching machine
Capacity: 650 kN
Number of punching machines: 2
Number of punch tools each machine: 3
Punch ø / material thickness: 31 mm / 16 mm
VHS 2400 Angle steel shear
Capacity: 2.400 kN
Width / material thickness: 180 x 180 mm / 16 mm
Options
VN 1/36 Numbering unit
Characters: 1 x 36
Character height x imprint: 10 x 1 mm
VM 6/8 Numbering unit
Characters: 6 x 8
Character height x imprint: 10 x 1 mm
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The automatic plate systems are suitable to process heavy steel plates with a thickness up to 40 mm.
The CNC controlled plate processing machines are able to punch, drill, tap, centre point, deburr and mark heavy steel plates automatically.
V250 Plate punching system
The V250 plate punching system is consists of a hydraulic triple punching machine and a X-Y table with hydraulic material clamping. A drilling unit, an automatic tool changer, a numbering unit and a deburring unit can be added to the machine as an additional extra. With the drilling unit, steel plates can be provided with holes, which cannot be punched, due to the material thickness restrictions.
V200 Plate drilling system
The V200 plate drilling system consists of a CNC-controlled vertical drilling unit and a X-Y table. With the V200, steel plates, pre-cut to a certain dimension, are automatically provided with holes and screw taps. The X-Y table has a double hydraulic material clamping system. Automatic tool changer, a numbering unit and a deburring unit can be added to the machine as an additional extra. With the deburring unit the drilled holes will be deburred automatically from the underside.
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Hydraulic punching machine equipped with two CNC controller axis
and clamps for plate holding and positioning.
Standard equipment includes:
• CNC system for X-Y axis and punch stroke control;
• Graphic display 640x480 pixel TFT, membrane keyboard for axis quotes display
and program editing;
• On board software for easy programming of single holes, fl anges, series of holes;
• Programs saving on CNC internal memory;
• Quick punch changing device;
• Die quick changing device;
• Automatic lubricating punch;
• Device with screw balls for punching machines’ movement on “Y” axis controlled
by CNC;
• Special working table with inlet “0” mechanic passing references;
• “X” Axis controlled by CNC composed by a standard module with a working area
of 3000 mm;
• Outlet idle roller track (2 mt. module);
• Positioning axis accuracy +/-0.1 mm on 500 mm stroke.
OPTION “S”
On the PW models is also possible to combine the special steelworkers engineered to complete and create a unique line with the cutting of the plate (shear capacity of 450x20 or 400x25), working area 3000 x 450 mm and inlet “0” pneumatic passing references.
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The Voortman punching and shearing lines are mainly used by structural steel fabricators producing plates, fittings and angle steel parts.
The punching and shearing lines are equipped with as standard a punching unit with four punches and a flat steel shear with +/- 45º mitre cutting.
As additional extras the production line can be provided with an angle steel shear, a horizontal punching machine, a numbering unit and a drilling unit coupled with many other optional extras.
For the automatic processing of angles used in the manufacture of electrical transmission towers, diagonal trusses and connecting angle braces Voortman developed the angle line. The basic machine consists of two hydraulic punching machines and a hydraulic angle steel shear. Several options, such as a numbering unit can be added to the system.
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The TIPO B machines are designed to comply with the different requirements when automatically processing in one cycle large plates and medium/high thicknesses, ensuring high quality, precision, productivity and flexibility. These lines are flexible CNC centers capable of complying with the requirements of both traditional steel fabricators and all types of industry requiring flat components in steel for their particular needs. Besides punching and plasma cutting units, daisy wheel marking unit, drilling/milling head, automatic tool changer , oxy-cutting unit and automatic unloading devices are also available. The plate positioning is granted by two carriages with pincher assuring high precision even when heavy plates are processed.
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SHEAR GENIUS® is based on the integration of right angle shearing into high-quality, high performance punching, as mastered by FINN-POWER in stand-alone turret punch presses. This integration helps fully utilise the manufacturing economy offered by efficient nesting programs – also included in the standard SHEAR GENIUS® packages. Further, SHEAR GENIUS® systems feature automatic loading and workpiece removal from the system.
There are two basic Shear Genius® models, SG6 series with a maximum sheet size of 1500 mm x 3000 mm and SG8 of 1500 mm x 4300 mm. They both offer:
- A state-of-the-art manufacturing solution for today's demands.
- Reduced manufacturing costs through versatility, a reduction in sheet material consumption and a dramatic decrease in total manufacturing time.
- Flexibility which allows you to prepare for the production challenges of the future through retrofits and expansions.
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HYDRALIC IRONWORKERS WITH SINGLE PISTON ( 5 working stations)
Punching Station
Angle Iron Cutting Station
Round&Square Bar Cutting Station
Profile Cutting Station
Notching Station
Optional Equipments
NPU - NPI - T profile cutting blades
NPU - NPI - T profile punching tool
V Bending Tool
V Notching Tool
Electrical Back-Gauge
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PS 500 Automatic marking, punching, shearing line for flat bars and angle sections
Powerful and high-speed machines
Flexible marking, punching and shearing machine for flat bars and angles, the PS 500 enables machining of gussets and strengtheners (multiple cuttings) as well as fast machining of angles.
The modular conception enables adjusting the capacities of the machine to the needs of the customer with low costs.
Easy access to the tools (punches and dies) enables very fast production changes.
PS machine uses long tested VERNET BEHRINGER technologies (400 bars high pressure, 3 tool selector for punching, high speed marking unit, …).
This machine is especially suited to steel structure construction.
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This shearing/punching machine is used to cut and drill two standard 6.5 x 13mm holes in a single operation. The blade or the punches can be quickly removed to transform the machine into either a simple punching or shearing machine.
The dies can be interchanged according to the different rail profiles ("G", "hat", "C" profile, etc.).
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The KINGSLAND universal steelworker range consists out of different models with 4 or 5 workstations and pure punching machines with single or double workstation. Deep throat models available.
Range :
Compact :
Steelwoker with one cylinder operation and 4 workstations (Compact 40) or 5 workstations (Compact 45-60).
Multi :
Steelworker with 5 workstaions and 2 cylinder operation.(Multi 60 to 175)
Punch :
Pure punching machine with one or two cylinder operation and deep throat (according to model)
(P and DP 60 to 175)
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FINN-POWER LP - INTEGRATION FOR OUTSTANDING FLEXIBILITY
The essence of FINN-POWER LP is the integration of well-proven C series 300 kN hydraulic punching technology with the latest generation of industrial CO2 Lasers.
LP features new coordinate table design for maximum sheet size of 3,074 mm x 1,565 mm without repositioning.
FINN-POWER's experience in the integration of subsequent work stages in the sheet metal working process is easy to see in our laser-punch combination.
The long list of system features and benefits for fabricating sheet metal components results from experience, continuous development and FINN-POWER's commitment to guarantee our customers´ competitiveness.
The availability of punching, forming, tapping, marking and laser cutting capacity in an integrated machine tool means component manufacturing can be planned for optimum quality and speed of production. Whatever the workpiece, you can choose the most profitable manufacturing method, or the most profitable combination of methods. For example, when laser cutting is required, a pre-punched start hole reduces laser cutting time, no piercing occurs, and lens life is prolonged as there are no harmful reflections from the surface of the material.
This intelligent integration increases productivity and offers flexibility for your today's and tomorrows manufacturing.
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X5 – Solid Punching Technology by FINN-POWER
FINN-POWER X series machines are the affordable way to have a real FINN-POWER.
The background of FINN-POWER's new X5 turret punch press is pioneering experience in hydraulic punching since 1983. Featuring modern industrial design, it continues our modular engineering tradition, where the basic package is already full of features and some options can be equipped now or later through retrofits.
Reliable and productive punching capacity
The X5 is compact and easy to install. Its rigid ”O” frame ensures optimum tool alignment when nibbling or punching with high force.
The hydraulic punch stroke is digitally controlled. It allows different punch modes, stepless punch speed and position programming.Working area is 1,250 mm x 2,500 mm without repositioning.
The turret has a total of 20 tool stations. Seventeen (17) tool holders have been specified, and three (3) are free for customer selection. Index or Multi-Tools® can be chosen. The turret has 29 tools as standard, and the number can be expanded by adding Multi-Tool® stations.
Nibbling speeds up to 600 hpm are available; index rotation speed is 133 rpm max. Maximum sheet thickness is 8 mm and sheet weight 200 kg. Two sheet clamps with central locking are standard.
The machine tables are equipped with brush top. Sheet loading is easy due to two optimally placed gauge pins and a moving table which can be locked to five different positions.
The precision of the X5 meets FINN-POWER's stringent LKP 7100 factory standard.
These features make the FINN-POWER X5 a safe and highly productive machine tool for flexible sheet metal working.
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The most common and cost effective way of punching holes in sheet metal or channel parts is with unitized tooling. Multicyl offers both short and long stroke cylinders which are designed for the hole punching application as well as standard cages which are designed to accept all the standard models of unitized tooling used commonly throughout industry.
Combining unitized tooling with standard Multicyls and cages is one of the most cost efficient and versatile methods of creating a hole punching station available on the market, and is currently being used by our customers in a large variety of industries including automotive, appliance, aircraft, furniture, HVAC, vending machines, and many others.
What benefits does Multicyl offer over traditional methods of hole punching?
- The low capital investment required to purchase a Multicyl system makes for an affordable dedicated work station or a versatile press with easy tooling interchangeability.
- Multicyl is much safer than a conventional press and is easily reconciled with OSHA safety requirements.
- The work cell approach saves time and space – position your Multicyl hole punching station next to a larger press, bending, or stamping station.
- Its benchmount design, compact size, light weight, and ease of operation (all you need is shop air!) allow the system to be set up anywhere in the plant and moved as needed.
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MAP Automatic marking, punching, shearing line for metal profiles - flat bars - angle sections - I - U - H- UPAF, etc.
MAP range: MAP 160 MAP 300 MAP 450
Universal, powerful and high-speed machines
MAP 160, 300 and 450 machines are flexible marking, punching, shearing systems for metal profiles, etc., designed to switch easily from angle sections to flat bars, or to I - U - H profiles.
The modular design makes it possible to adjust equipment capacities to user requirements at the lowest cost.
Access to tools, punches and dies, is easy and makes it possible to switch production quickly.
The MAP series punching-shearing lines are the only machines on the market performing in a single pass all operations normally carried out on beams:
- easy programming
- fast and precise
- flange and web punching in a single pass
- easy and quick machine adjustment.
These machines are especially suited to steel structure construction.
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BEST OF BOTH WORLDS
EMLZ combinations systems associates high performances prper to electric punching,bottom forming system, tapping unit and laser cutting. Owing to its original design,working zones are clearly separated. Designed to produce complex parts to high level of quality at the lowest cost,The EMLZ can be integrated to an automatic production line.
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Multicyl offers a series of cylinders and cages which are designed to provide an affordable, safe, and efficient production option for tube notching. With few exceptions, tube notching is usually performed with a short stroke Multicyl powering tooling with an internal mandrel which punches from the inside out. Although many notch profiles are possible to punch with a Multicyl system, by far the most common is the right angled cope notch in either round or shaped tubing. The most popular way to achieve this is to use standard two hit notch tooling which is available from Multicyl or most unitized tool shops.
Combining this type of tooling into a Multicyl system creates a work station
in which the operator first notches one side then inverts the tube to notch the opposite side. The speed and simplicity of Multicyl allows the operator
to complete the part in about 4 seconds.
In cases where the part volumes are high we can offer a second tube notching alternative; the double notch system. This notching option uses a tooling system designed for use specifically with Multiyl and is custom built to suit each application. Similar to the double tube punch application, this system uses set-up of opposing Multicyls which are cycled together producing the finished part in one machine cycle, or about 2-3 seconds.
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The SpeedPunch punching center from coil closes the gap between hard tools and punching/nibbling machines. It offers blinding speed combined with maximum flexibility.
The SpeedPunch comes with punching cassettes that can be loaded with thick turret tools in sizes A thru D. A total of 27 tools can be loaded in the cassette at a time. The coil material can be up to 500 mm wide and the line is able to process coil material from 0.5 mm up to 2 mm thickness.
In addition to the 1200 strokes per minute for nibbling there are three other factors for high-speed production. First, all axes are driven with two times the earth's gravitational acceleration. Second, the punching cylinder with 150 kN punching force can reach each tool within milliseconds. All tools are in a ready position at all times. Tool change time therefore is nearly zero.
Third, the material moves in one direction only. The tools and also the punching cylinder move to the programmed punching position in a fraction of a second and fires the punching stroke. In the perfect interaction of highest accelerations, fastest tool change and optimal material handling the SpeedPunch offers an amazing amount of features and benefits to the end user.
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