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The TIPO B machines are designed to comply with the different requirements when automatically processing in one cycle large plates and medium/high thicknesses, ensuring high quality, precision, productivity and flexibility. These lines are flexible CNC centers capable of complying with the requirements of both traditional steel fabricators and all types of industry requiring flat components in steel for their particular needs. Besides punching and plasma cutting units, daisy wheel marking unit, drilling/milling head, automatic tool changer , oxy-cutting unit and automatic unloading devices are also available. The plate positioning is granted by two carriages with pincher assuring high precision even when heavy plates are processed.
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COMBINATION TECHNOLOGY REDEFINED
Punching productivity and laser cutting flexibility is combined in one, cost-effective package
This flexible part processing system marries a 20 ton CNC hydraulic punch press with Fanuc GE fast axial flow CO2 laser
Offers exceptional part quality and accuracy at an affordable investment
Punches conventional round and shaped holes with precision and cuts holes or contours that are impossible for conventional punches and dies
1250 x 2500 mm maximum sheet size
6,35 mm maximum material thickness
Equipped with a low noise/scratch sensitive brush bed system
Ideal for processing lighter gauge components
A 33-station thick tool style turret offers large capacity for a versatile tool mix
Three 50,8 mm direct-drive auto-index stations accept standard, tapping or wheel style tooling
Laser resonator generates up to 2.5 kW of power to cut intricate shapes in metals and non-metals
Small part quantities with special or unusual shapes are produced without the need for special tooling
300mm x 450mm programmable work chute allows easy discharge of laser cut parts
Optional Pick-Sort system for automated sheet loading and unloading and piece-part retrieval and stacking
Key options
Pick-Sort robotic material handling system
CADMAN-P 3D offline software
Models Available:
Strippit LP1225 – 20 ton / 2.5 kW – 1250 x 2500 mm (before reposition)
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Ermaksan is the premier manufacturer of Sheet Metal Working machines in Turkey has added the EKM Iron Worker series to it's production line. The EKM series designed at CAD programs and is being produced by sensitive CNC workbenches. The EKM series include Punching, Flat Shearing, Angle Shearing, Bar Shearing and Notching stations. Each work station is equipped with specially designed hold-downs to ensure safety while providig precision and ease of use. EKM is the right choise for you to fill your expectation on price / productivity and quality ratio.
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Hydraulic Punching & Shearing Machines
304 30 tons machine with 3 working stations
404NP 40 tons machine with 4 working stations
604 40 tons machine with 4 working stations
604NP 60 tons machine with 4 working stations
805N 80 tons machine with 4 working stations
1105N 100 tons machine with 4 working stations
Hydraulic Punching Machines
401 40 tons single punching machines
801 80 tons single punching machines
1001K 100 tons single punching machines
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KPS 503 - punching and shearing system for flat steel and angle steel
KPS punching/shearing systems are designed for the quick and accurate punching, shearing and processing of flat steel, angle steel or end plates /cross braces for the steel construction industry.
Views
Modular system for vertical punching, drilling, shearing and marking
Welded heavy duty construction
All adjustments are effected via linear guides and ball screw spindles
Fast and powerful processes by special double pump system
Modern operating software
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This shearing/punching machine is used to cut and drill two standard 6.5 x 13mm holes in a single operation. The blade or the punches can be quickly removed to transform the machine into either a simple punching or shearing machine.
The dies can be interchanged according to the different rail profiles ("G", "hat", "C" profile, etc.).
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EMLZ combinations systems associates high performances prper to electric punching,bottom forming system, tapping unit and laser cutting. Owing to its original design,working zones are clearly separated. Designed to produce complex parts to high level of quality at the lowest cost,The EMLZ can be integrated to an automatic production line.
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FINN-POWER LP - INTEGRATION FOR OUTSTANDING FLEXIBILITY
The essence of FINN-POWER LP is the integration of well-proven C series 300 kN hydraulic punching technology with the latest generation of industrial CO2 Lasers.
LP features new coordinate table design for maximum sheet size of 3,074 mm x 1,565 mm without repositioning.
FINN-POWER's experience in the integration of subsequent work stages in the sheet metal working process is easy to see in our laser-punch combination.
The long list of system features and benefits for fabricating sheet metal components results from experience, continuous development and FINN-POWER's commitment to guarantee our customers´ competitiveness.
The availability of punching, forming, tapping, marking and laser cutting capacity in an integrated machine tool means component manufacturing can be planned for optimum quality and speed of production. Whatever the workpiece, you can choose the most profitable manufacturing method, or the most profitable combination of methods. For example, when laser cutting is required, a pre-punched start hole reduces laser cutting time, no piercing occurs, and lens life is prolonged as there are no harmful reflections from the surface of the material.
This intelligent integration increases productivity and offers flexibility for your today's and tomorrows manufacturing.
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SHEAR GENIUS® is based on the integration of right angle shearing into high-quality, high performance punching, as mastered by FINN-POWER in stand-alone turret punch presses. This integration helps fully utilise the manufacturing economy offered by efficient nesting programs – also included in the standard SHEAR GENIUS® packages. Further, SHEAR GENIUS® systems feature automatic loading and workpiece removal from the system.
There are two basic Shear Genius® models, SG6 series with a maximum sheet size of 1500 mm x 3000 mm and SG8 of 1500 mm x 4300 mm. They both offer:
- A state-of-the-art manufacturing solution for today's demands.
- Reduced manufacturing costs through versatility, a reduction in sheet material consumption and a dramatic decrease in total manufacturing time.
- Flexibility which allows you to prepare for the production challenges of the future through retrofits and expansions.
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Hydraulic C-frame blanking press (HZS)
Double-sided blanking press (HDS)
Standard version:
* Safety 2-hand control in accordance with UVV (German accident prevention regulations)
* Overrun control device NKS with electrical display
* Oil backflow filter with gauge
* Engine hours meter, stroke counter
* Ram return stroke through pressure/time switch. The holding load of the ram can be selected under pressure between 0.3 - 3 secs.
* Mechanical stroke limitation of the ram, motor-adjustable (depth stop)
* Cutting force absorption for max. pressing force
* Pressing force infinitely adjustable (ca. 10-100%)
* Manually operated central lubrication for ram
Accessories:
* Light-barrier control with single and two-stroke, as well as protective barrier
* Hydraulically controlled ejector/drawing cushion underneath the table top
* Hydraulically controlled ejector in the ram
* Hydraulic tool clamping
* 6/8-fold guided ram / column-guided ram plate
* Oil cooler (air / water)
* Oil pan for oil leakage fitted underneath the press frame
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MAP Automatic marking, punching, shearing line for metal profiles - flat bars - angle sections - I - U - H- UPAF, etc.
MAP range: MAP 160 MAP 300 MAP 450
Universal, powerful and high-speed machines
MAP 160, 300 and 450 machines are flexible marking, punching, shearing systems for metal profiles, etc., designed to switch easily from angle sections to flat bars, or to I - U - H profiles.
The modular design makes it possible to adjust equipment capacities to user requirements at the lowest cost.
Access to tools, punches and dies, is easy and makes it possible to switch production quickly.
The MAP series punching-shearing lines are the only machines on the market performing in a single pass all operations normally carried out on beams:
- easy programming
- fast and precise
- flange and web punching in a single pass
- easy and quick machine adjustment.
These machines are especially suited to steel structure construction.
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TOX-Presses with servo-drive TOX-ElectricDrive
Tailored drives from 0,5 – 400 kN.
The modular concept of our presses: from the standard press up to the individual plant – everything is possible. Rugged and economic, long-lived and versatile, CE-conform and in line with UVV (German Accident Prevention Regulations), including comprehensive accessories. Type-tested safety controls and process monitoring systems – everything is available.
When work processes require high flexibility and precision, then conventional drives are often no longer sufficient. This calls for the use of electromechanical servo drives.
The drive variant TOX-ElectricDrive has a most-precise mechanics and user-friendly software
From the standard drive up to the complex special machine.
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Standard Features
• Direct drive servo indexer reduces maintenance and improves accuracy.
• Hydraulic clutch and brake providing fast starting/stopping.
• Hydrostatic and hydrodynamic piston slide guiding system.
• Quick lift feature for quick and easy die access.
• Pressure monitored recirculating oil lubrication system.
• Cast frame construction improves vibration absorbtion.
• User-friendly multi-lingual control.
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Descriptive :
Automatic tube loading with 3 versions :
Slope loader
Belt loader
Profils loader
Automatic alimentation of mandrel.
Unloader 2 positions.
The plate of work in the main part of the punching machine and all the tooling are on the plate.
Possibility to have 2 or 3 differents plate.
So
Are you change very quickly the plate of work ?
Are you change very quickly the tooling in the plate of work ?
Big flexibility and simple tooling.
Caractéristiques :
Power maxi 12 tonnes.
Section maxi tube 80 x 80 mm.
Punching with or without déformations.
Length of the machine de 4, 6 or 7 m.
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Nitto Kohki´s "SELFER ACE" Hydraulic Puncher:
- Portable Double-Acting Hydraulic Puncher.
- 3 Model-Types available.
- New design, adopted for punching stainless steel.
- Inching function (manual operation) is available.
- Max. Thraot Depth: 110mm
- Max. Punching Thickness: 16mm
- Max Punching Diameter: 24mm
- Max. Output: 464kN
Please get informed about the whole program of our machine and power tools, pneumatic and electric tools for grinding, sanding, filing, scaling, drilling and much more under www.nitto.de or have a look at the category catalogues here at direct industry.
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The SpeedPunch punching center from coil closes the gap between hard tools and punching/nibbling machines. It offers blinding speed combined with maximum flexibility.
The SpeedPunch comes with punching cassettes that can be loaded with thick turret tools in sizes A thru D. A total of 27 tools can be loaded in the cassette at a time. The coil material can be up to 500 mm wide and the line is able to process coil material from 0.5 mm up to 2 mm thickness.
In addition to the 1200 strokes per minute for nibbling there are three other factors for high-speed production. First, all axes are driven with two times the earth's gravitational acceleration. Second, the punching cylinder with 150 kN punching force can reach each tool within milliseconds. All tools are in a ready position at all times. Tool change time therefore is nearly zero.
Third, the material moves in one direction only. The tools and also the punching cylinder move to the programmed punching position in a fraction of a second and fires the punching stroke. In the perfect interaction of highest accelerations, fastest tool change and optimal material handling the SpeedPunch offers an amazing amount of features and benefits to the end user.
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Much Faster than Drilling!
• 12,7 mm thick capacity through mild steel
• Round, oblong and square punches and dies are available
to solve your punching applications
• Long life Enerpac single-acting, spring return design
• Durable steel case keeps tools and dies together and
provides for easy carrying and storage
• CR-400 coupler included
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Hydraulic PUNCHES 20 & 35 Ton
• Punch smooth, precise holes in seconds; much faster than drilling.
• Fully portable for construction, maintenance and service applications, or can be mounted on a workbench for production jobs. Has carrying handle for precise locating.
• Rugged, forged steel “C” frame for great strength and durability.
• Dual action, spring loaded stripper holds material during punching operation, strips material from punch on return. Scribe lines on stripper aid in locating the punch (HP 35 only).
• Double Acting prevents binding and speeds retraction (HP20 only).
• The PE172 electric/hydraulic pump is an ideal power source.
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A new class of Performance
With the brand-new ”DigiPunch 160”, Novopress offers a new class of busbar
punching performance for medium-sized enterprises. Wherever ordinary manual
punches are insufficient and CNC- controlled machines are to costly, the new
”DigiPunch 160” is the ideal mid-size solution. It reduces manufacturing time
and cost significantly compared to manual punches at a very modest investment
compared to CNC-punches. The very practical configuration with digital metering
in X/Y axis and complete conveyors, enables a very efficient and flexible
busbar manufacturing.
Advantages at a glance:
• Significantly reduced manufacturing cost on medium to
medium-large output volume.
• Optimized and speedy work flow through integrated
conveyor system and work-bench.
• No programming or preparatory work required,
very short set-up times.
• Fast and stepless positioning of busbars in X and Y
axis, with 0,5 mm accuracy.
• Switching from absolute- to chain- measurement for
fast and easy progressive punching.
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VAS CPH
Punching Hydraulic punching heads for punching all kind of bars I, L, T.
Thanks to their light weight, they are especially suited to work in areas that are difficult to access and in awkward positions.
Supplied with a quick coupling to connect to a hydraulic pump (Vas 700) with a maximum pressure of 700 bar.
Very useful on power line pylons, metal structures, bridges, etc.
Three models available with different capacities.
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CNC complete line automatic solution for punching, marking and shearing of medium and large size angles. Thanks to its great design and excellent finishing, ALPS will allow you to produce a great range of pieces at a low cost at with an excellent quality. The great flexibility of the ALPS allows processing plates and even plates.
Thanks to the available options that Geka offers, ALPS line can be customized for ever customer depending on its specific needs.
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C2PL range offers a full CNC automatic line for punching and shearing angles for an excellent price quality balance. It is a Geka exclusive solution being the first step into the CNC lines withy an excellent value for money.
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TECHNICAL FEATURES AND STANDARD EQUIPMENT:
The APS is the perfect line to have a quick punching and cutting activities for profiles from 30x30 to 160x160x19 mm equipped by:
- A strong main body welded.
- Feeding system equipped by rollers driven by Brushless motor
- Separate Encoder for the feeding lenght management
- N. 2 punching units of 80 Tons, with axes driven.
- N. 1 cutting unit for profiles
- With standard equipment you can fit punches and dies from 5 mm up to 32 mm.
- Feeding units 6 meters
- CNC system for axes X, Y e Z management and punching cutting activities
- Pieces counter
- Set up for a different length, holes numbers and coordinates
- Programs archive
- Display Diagnostic System
- Hydraulic control unit complete with oil.
- CE certificate of conformity
SOFTWARE:
The APS is equipped with the latest generation of software. The program can work with the pieces saved in a data base and also enables designs of several pieces in one, nesting different parts in a sequence optimising the smallest amount of wasted material.
A DXF or DSTV converter is also available as option having the possibility to import and convert these files.
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CNC GEKA solutions for automatic punching of plates, PAXY range, are designed for solving the needs of punching thick plates. The tedious and time consuming operations previous to punching of plates like centre marking and manual positioning are solved automatically by the PAXY range. These solutions will help you increase productivity, reduce costs and increase accuracy.
PAXY range has a wide versatility and can be equipped with several options to customize the machine to each customer's needs. PAXY 1000/1500/2000 is a fully automatic solution to punch plates from 4 to 40 mm and up to 2000x750 mm size. Thanks to its automatic movement with material clamping, punching of any plate is fast and easily completed.
On the other hand, PAXY X plus range is designed to punch automatically long plates.
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ALFA range is designed for automatically punching, marking and shearing of profiles. Therefore, the final part is obtained in a whole and single process increasing the efficiency and erasing loss of time.
Automatic line CNC controlled for punching, marking and shearing profiles. This solution is ideal for metallic constructors. The bars (flat bars up to 500x400 mm, and angles up to 150x150x15 mm) up to 12 m long are pushed and clamped by a carriage. Material is always guided by lateral roller against line reference.
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CNC line to fulfil the punching, marking and shearing of medium sized angles. Fully controlled by CNC, SPS will allow you processing large amount of angles in an easy, efficient and precise way. Thanks to the available options that Geka offers, SPS line can be customized for each customer depending on its specific needs.
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VP Marking, punching, drilling and shearing line for angle sections
VP range: VP 150 VP 160 VP 180 VP 200 VP 206 S VP250 - D
VP machines cover all machining operations: marking, punching, drilling and shearing.
The high-pressure system (400 bars) reduces production times and currently makes it possible to attain production rates of more than 1,000 operations per hour. Punching machines incorporate NC backmarking. The number (2 to 6) of punching units and the related power (50 to 93 tons) vary according to the size of the angle sections to work and the number of different diameters in each flange. The single-cut type shear (from 160 to 500 tons) prevents loss of metal and distortion. Blades do not need to be changed.
Highly appreciated by manufacturers of transmission towers and electrical steel towers, the automatic VP marking, punching, drilling, shearing lines for angle sections are controlled by a single operator. Reliable and designed for highest productivity, various types of works may be programmed.
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PG Marking, punching and drilling machine for plates and gussets
PG range: PG 83 PG 83 P PG 116 PG 116 S PG 116 P PG 2000
Simple, inexpensive and fast machines
The machines from the PG range are powerful and fast, while combining at the same time operations such as marking, punching, drilling, pop marking, deburring and tapping for working on large-size plates and gussets (up to 2000 x 1000 x 40 mm).
The layout of the clamps inside the machine gooseneck frees the working space and makes handling of parts to machine easy.
Easy programming and use thanks to the computer-assisted manufacturing softwares and the numeric control system.
The machines in the PG range are inexpensive and fast, and satisfy most requirements in a structural steel workshop. The layout of the clamps gives the operator space and safety, important factors ensuring high productivity.
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