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• Hydraulic control unit complete with oil.
• Fixed support table
• Foot pedal
• Automatic punch lubrication
• Hydraulic stripper
• Device for machines’ movement “Y” axis controlled by CNC
• Special working table with inlet “0” passing references, manually adjustable
• “X” Axis controlled by CNC composed by a standard module of 3000 mm
• Positioning axis accuracy +/-0.1 mm on 500 mm stroke
• Max “X” axe speed movement 12m/1’
• Max “Y axe speed movement 5m/1’
• Quick locking mechanical clamp with “0” reference and useful opening of 250 mm.
• Outlet idle roller track (2000 mm module) with “0” references manually adjustable.
• Protections
• CE certificate of conformity
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COMPLETE PLATE PROCESSING MACHINE HIGH SPEED DRILLING AND MILLING
The Fabricator XRP is a complete plate processing system combining the very best cutting, marking, drilling and milling technologies. The sub-axes drilling capability provides the drillhead with a range of movement independent of the main machine X & Y axes, creating a 250mmx250mm clamped work envelope for continuous, uninterrupted machining. The XRP is currently operational in Australia and the U.S.A. producing complex parts, straight off the table, in one set-up.
TECHNICAL DATA
Profiling speed: to 20m/min
Max spindle speed: 6000rpm
Rapid traverse: to 50m/min
Spindle torque: 210.1Nm @ 1000rpm
Max drilling power: 27kW (36hp) @ 60% duty, 30kW (40hp) for 30 min
Accuracy: ± 0.15mm
Maximum drill: 65mm
Repeatability: ± 0.1mm
Max tool diameter: 75mm all pockets full, 130mm alternate pocket empty
Cutting widths: 2m to 5m
Cutting length: 3m to 50m
Max clamping thrust: 12000N
Material thickness: 6mm – 140mm
Spindle taper: BT40
Max drilling power: 27kW (36hp) @ 60% duty cycle
Coolant system: High pressure through spindle, external coolant & plate wash
Milling capacity: up to 350mmØ while clamped
Drive system: Twin side drive Helical rack & twin pinion, backlash free gear box
Components: Hypertherm HyDefinition plasma up to 400 amp, 5-axis bevel head, oxy-fuel systems, marking systems, BT40 spindle taper with 40 tool changer, raise/lower water table and touch screen controller. All Siemens servos and drives.
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1250 F1 INDEX PUNCHING NIBBLING MACHINE WITH PATENTED FRONT PUNCH LOADING
• HEAVY AND STURDY C-STRUCTURE.
• C-Axis (INDEX) with 360° rotation of all punches and dies by means of reduction gear units and oil-lubricated worm screws with the highest precision and zero backlash.
• Extra large monolithic punching head firmly plated onto the rigid C-structure of the machine and special low pressure hydraulic unit.
• Fast Tool Change “frontal” to the machine guaranteeing maximum precision and long life of to the punches and the Multitool Amada® and continuous optimization in their loading times (4 seconds only).
• HYDRO SPEED system – 800 hits/minute (OPTION).
• High level of accuracy and repeatability in working processes, even in offsets and on sheetmetal up to 5/6 mm thick.
• Automatic lubrication system guaranteeing high-quality processing and protection of punch and die.
• Axes guided by double linear guides with double high precision ball screws.
• Two hydraulic locking clamps to lock sheet metal, operated either by electric foot pedal or by CNC and double safety system to prevent from clamps impact. This system safeguards the machine during wrong operations.
• Industrial-type CNC with anti-glare color LCD-TFT 10.4”
• Mobile control unit that can be moved outside working area.
• User-friendly programming SOFTWARE with toolbar icons Editor, personalised management of 10 multitools MT4-MT6-MT8 (4, 6 or 8 tools each one) with tool change and punch-travel adjustment controlled directly by CNC.
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Coil fed punching machines by Dalcos incorporate the advantages of the coil punching technonolgy in a simple and accurate system.
The automatic processing starting from the coil guarantees low hourly costs and high productivity, compared to the traditional punching systems. The raw material is optimized up to 100%.
Coil fed punching machines by Dalcos are available for strip-widths from 20 up to 400, 600, 800, 1000, 1300 and 1500mm and thickness from 0,3 to 4mm.
The number of tools and the line configuration can be customized to meet the customer's needs.
The video of the machines are available at http://www.dalcos.com.
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TWIN is a punching line with hydraulic units, two opposing heads and adjustable stroke. TWIN punches tubes up to 9000 mm.
Its ring structure avoids flexures, achieving a high accuracy and granting a long life of the tooling.
TWIN grants a growth in production by the high punching speed, the very fast feeder and the quick lock tooling. It can punch blind and through holes on two pipes at the same time; it can also work with a single head and punch both the edges of the tubes.
If needed, TWIN can be equipped with an automatic loading and unloading bar magazine with manipulators and pneumatic or mechanical ejection of the scraps.
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Ever since their debut in the mid '80's, these machines have generated particular interest. A well-deserved success for the company which has invested considerable resources in the development and realisation of a hydraulic notching machine, which is user-friendly yet sophisticated in its technical conception.
The heart and essence of these machines lies in the blade group. It is not by chance that the company has decided to protect its invention by patenting the self-adjusting blade system, fruit of a long design study aimed at offering a completely innovative and sought-after product
With its line consisting of twelve models, the company has demonstrated its willingness to provide a solution to any specific market request.
As well as offering fixed and variable angle models, the Simasv notching machines are also available with punch heads, variable blade lengths (between 220 and 250 mm) and a cutting capacity of thicknesses up to 10 mm.
The adjustment of the blade opening in variable angle models varies from 30° to 140°, going up to 180° in the patented AV180 model. or 1100 mm.
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Compact Coil punching machines PXN easy by Dalcos incorporate the advantages of the coil punching technonolgy in a simple and compact system.
The automatic processing starting from the coil guarantees low hourly costs and high productivity, compared to the traditional punching systems. The raw material is optimized up to 100%.
PXN easy by Dalcos are available for strip-widths from 20 up to 300, 400, 600, and 1000mm and thickness from 0,3 to 2mm, with 5 or 10 moving tools.
The video of the machines are available at http://www.pxneasy.com.
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HEADER TUBE PUNCHING MACHINE :
The Header Tube Punching Machine is hydraulically operated and is suitable for punching holes in copper tubes. The center distance of the holes is 25.4mm. Each hole is punched by pressing the button located on the carriage. After every punching stroke, air is blown through the mandrel to blow out the punched blank. The tube clamp can be rotated to punch holes at different angular positions. The carriage houses the tube clamping assembly and this carriage is locked in position by a mechanical arrangement during the punching operation.
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CNC Turret Punching Machine
For higher volume production, many sheet metal processes can be carried out on a CNC machine for lower cost and higher repeatability.
With CNC turret punching, the material is automatically fed into the CNC turret punching machine and positioned very accurately under the punch. The CNC turret punch can be loaded with an array of different tools which are changed automatically by the tool changer. The CNC turret punching machine is programmed to very quickly perform all the punching operations on the work piece including creating cut outs, holes, slots, ventilation grilles and louvers.
PLEASE WRITE ALL ENQUIRIES ONLY IN ENGLISH!
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Durma has embarked on the productive punching are with long term durability and affordable purchase price.
Durma Punch Family consits of 2 series which are TP(Turret Punch) and RP (Rotational Punch)
Durma Turret Punches - TP
High tech TP series offers more profitable production capabilites in market place by ;
Low machining cost
Reliability
High speed
Precision
High quality forming
Bridge frame construction
Programmable workchute
Automatic Repositing
Ball/Brush table
New Drive technology
Siemens 840 DI CNC Control
CAD/CAM Software
By its TP9,TP93,TP6,TP93 machines reduced tool set-up times.
Standard Equipment :
Siemens 840 DI Control
CAD/CAM Software
Command panel
Programing on teh control panel
Remote telediagnostics via modem
Network and Ethernet communication
Automatic Clamp Check Position
Automatic Tool Lubrication
Warning lamp
Floopy driver+USB driver
Movable scrap box
Brush/Ball table
RP series ( Rotational head ) punches as RP9 and RP6 are also available in Durma Punch families.
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The modular is a new punching line, for tubes and metal profiles, with numerical control. This machine has the opportunity to assemble from one up to four hydraulic heads and punch holders. Furthermore, it can be furnished with a main feeder and an optional opposing feeder, which permits the punching of the tubes on the basis of the programs, which are stored in the programmer up to the ends of the bars. The machine has a closed ring structure and this guarantees a great duration of the punches and of the dies.
The set up of the tools allows the quick coupling of the equipment itself.
This punching line has been studied and designed using simple, economical and functional solution in every single particular. What surprises the most is, other than the high accuracy of work, the great trade off between quality and prices.
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It is a hydraulic punching unit simplified with a robust closed-ring formed structure in steel. This machine can punch tubular, profiles and flat bars of medium thickness.
It can punch up to a diameter of 50 mm and it can make blind and through punches.
The stroke of the punch is adjustable up to 90 mm. It is furnished with quick coupling punches.
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RPP series manufactured by ERMAKSAN s proved quality and experience on production of sheet metal workbenches is being presented to the utility of our clients open to technology and continual innovation. Strong mono block rigid C type body built up by stress relieved welded steel construction has high acceleration axes and designed to allow sheet loading from 3 sides economically and the operation to be watched easily. Sheet processing can be done multi-directional and flexible until 6 mm thickness on ERMAK Punch Press. Hydraulic, electronic, electric and mechanic components that are respected with its high quality worldwide have been used on the machine. In addition to its superior features and strong rigid body, main goal of ERMAK RPP series is high productivity and flexibility by means of angular moving Tl, 12 top and bottom tool axes working synchronized with X, Y, C machine axes.
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We can offer a full range of CNC Punching Machines, from low-cost single head machines to fully indexable turret punching machines.
All of the HACO punching machines realize the shortest production times with a minimum number of tools, due to the high-speed hydraulic punching heads (up to 1,500 hits/minute) and the use of Multitools and/or rotation of all tools.
All of our hydraulic punching heads are in-house developments with fully CNC controlled stroke and speed.
We can offer a full range of CNC Punching Machines, from low-cost single head machines to fully indexable turret punching machines.
All of the HACO punching machines realize the shortest production times with a minimum number of tools, due to the high-speed hydraulic punching heads (up to 1,500 hits/minute) and the use of Multitools and/or rotation of all tools.
All of our hydraulic punching heads are in-house developments with fully CNC controlled stroke and speed.
In case of a turret punching machine, the turret can have up to 30 tool stations, all indexable ! The use of MultiTools increases the flexibility of the machine even more.
For tighter budgets, HACO offers a range of CNC high-speed single head machines with hit rates of 200 or 600 hpm, and manual or semi-automatic tool change. Productivity guaranteed ! Their price/quality ratio turns your investment into profits in no time;
To increase productivity, we can offer loading/unlading systems for sheets up to sizes of 3000 x 1500 mm and 6 mm thickness.
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This punching machine by Dalcos works starting from the coil or from pre-cut strips.
In this way we can be very productive (coils) or very flexible (blanks).
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We can offer a full range of CNC Punching Machines, from low-cost single head machines to fully indexable turret punching machines.
All of the HACO punching machines realize the shortest production times with a minimum number of tools, due to the high-speed hydraulic punching heads (up to 1,500 hits/minute) and the use of Multitools and/or rotation of all tools.
All of our hydraulic punching heads are in-house developments with fully CNC controlled stroke and speed.
In case of a turret punching machine, the turret can have up to 30 tool stations, all indexable ! The use of MultiTools increases the flexibility of the machine even more.
For tighter budgets, HACO offers a range of CNC high-speed single head machines with hit rates of 200 or 600 hpm, and manual or semi-automatic tool change. Productivity guaranteed ! Their price/quality ratio turns your investment into profits in no time;
To increase productivity, we can offer loading/unlading systems for sheets up to sizes of 3000 x 1500 mm and 6 mm thickness.
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The Simasv punching machines, brought into production in the mid '90's, deserve a special mention, not only because as a category they set themselves at the highest level of the machines offered by the company, but also because some of their specific characteristics render them different and unique with respect to the already well-known punching machines of the same class.
The Simasv punching machines - we could say - "use their head" to beat their competitors on the market. In effect, they are the only models equipped with the innovative "frontal head opening", especially designed to greatly reduce the time necessary for loading tools.
Subject of a SIMASV PATENT, it is thanks to this technological innovation that the well-known and irritating problem of cartridge jamming found in all punching machines of the same class on the market has been definitively eliminated.
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QUICK AND ADJUSTABLE NEW FEATURE HYDRAULIC DIE-CUTTING PRESS PI85
NEW DEVELOPMENTS IN THE LOCKSMITH'S MARKET
The PI85 hydraulic press is specifically designed for die-cutting tubes for the various cylinder locks available on the market, covering more than 90% of the models.
It permits the simultaneous cutting of the mechanism box hole with those for the latch and deadbolt. It is also possible to make the latch and deadbolt cuts independently in order to vary the distance between them.
The PI85 Incorporates a system with a scale In millimetres that controls the distance between the mechanism box and the latch and deadbolt from 18 to 37 mm approximately.
A distance between axles of 85 mm. Adjustable entrance points of 20, 25, 30, 35 mm.
MECHANISM BOX
Adjustable mechanism box length.
The mechanism box is always on the side and of 35,40,50 mm.
Approximate time taken to cut out the mechanism box slot is 58
seconds.
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- Normalized Meehanite® C-frame monoblock steel casting (65 Kg/mm2).
- Punching force: 300 kN
- 1 punching station with Autoindex system, which allows rotation of Single Turret tools and 4 - 6 - 10 station-Multitools.
- Fast, simple and intuitive part programming.
- Standard tables with brushes.
- Manual clamp setting.
- Automatic lubrication device.
- Max. strokes in nibbling mode: 340 strokes/min.
- Low energy consumption: 6 kW
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- Normalized Meehanite® C-frame monoblock steel casting (65 Kg/mm2).
- Punchng force: 300 kN.
- Innovative Autoindex system: full tool rotation to all machines.
- Can be equipped with single Thick Turret tools, EUROMAC Multitools 4 - 6 - 10 stations and Adapter for Trumpf® style tooling.
- CPS system (Control Programmable Speed) allows punch speed to be adjusted to fin any type of application.
- Functions of: thread tapping, nibbling, bending, forming, beading and marking.
- Fast, simple and intuitive part programming.
- Multitasking: you can program new tasks while the machine is producing.
- Standard tables with brushes.
- Automatic clamp setting.
- Automatic lubrication device.
- Max. strokes in nibbling mode: 780 strokes/min.
- Low energy consumption: 7,5 kW
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- Normalized Meehanite® C-frame monoblock steel casting (65 Kg/mm2).
- Punching force: 300kN.
- Innovative Autoindex system: full tool rotation to all machines.
- Can be equipped with single Thick Turret tools, EUROMAC Multitools 4 - 6 - 10 stations and Adapter for Trumpf® style tooling.
- CPS system (Control Programmable Speed) allows punch speed to be adjusted to fin any type of application.
- Functions of: thread tapping, nibbling, bending, forming, beading and marking.
- Fast, simple and intuitive part programming.
- Multitasking: you can program new tasks while the machine is producing.
- Standard tables with brushes.
- Automatic clamp setting.
- Automatic lubrication device.
- Max. strokes in nibbling mode: 780 strokes/min.
- Low energy consumption: 7,5 kW
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EVOLUTION TT
Features
- C shape machine frame welded and normalized
- Maximum punching capacity of 37 Ton.
- Maximum thickness for sheet metal Mild Steel 6mm
- Index punching head from 0° to 360°
- Bidirectional vertical tool store with 15 stations for automatic toll's change
- 4 version for 4 different working range:
1000x2000 / 1500x2000 / 1500x3000 / 1500x4000
- Automatic repositioning of the sheet metal
- Automatic Mutitool with 4 or 5 seat
- Automatic system for the threading of the punch just holed - FILMATIC
- Numeric control controlled by GE - FANUC
- FANUC TOUCH SCREEN
- Store for tool holders with 8 seat
- Teleassistance
- Graphic software TECNOCAM CN4 for easy schedule
- JETCAM high level performance software CAD/CAM for office
- Minimal electricity consumption
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PivaPunch – For Efficient Part Processing
Pivatic’s latest punching solutions offer you the best sheet punching capability on the market today – both flexibly and effectively. PivaPunch allows you to reduce part cycle times and production turnaround times without compromising on flexibility.
The essence of part production is to complete the product directly from the coil in a single process by combining the various stages of processing. Time is no longer lost between different material and part processing stages and the amount of work-in-process is significantly reduced or eliminated.
PivaPunch integrated with PivaBend provides even greater flexibility for maximum uninterrupted part production efficiency. See PivaSystems for further information.
PivaPunch benefits:
-100% of time is actual punching
- No tool change time - all tools active
- Double Tool Punch Feature, two holes or corners of a symmetrical pattern punched at the same time
-Strip fed from hit-to-hit non-stop
-No loading time with continuous coil feeding
- Stacking of punched blanks during punching time
- No dead punching zones
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RM 40K automatic punching and bending machine
The latest RM 40K punch-bending machine offers you nothing but increased value. You benefit from a comprehensive mix of technological and economical gains. More power, increased productivity and greater flexibility coupled with the reassuring feeling of having such a strong partner as Bihler permanently behind you. If you already have an RM 35, RM 40 or RM 40E this logical and compact development will open new and promising prospects.
This is made possible by the RM 40K's 100% compatibility with the tools of the above mentioned machines, optimized work processes and the new user friendly Bihler control system, VariControl VC1-E. The machine's open and easily accessible layout allows all Bihler key technologies such as welding, tapping, etc. to be integrated easily into your manufacturing concept. The larger center aperture in the work-plate for more flexible central mandrel movements also affords additional integration possibilities from the rear of the machine. Tool and cam conversion times are significantly reduced thanks to innovative rapid-exchange systems. A powerful two-point eccentric press with ample space for longer die sets rounds off the impressive mix of advantages.
RM 40K - an investment that pays!
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TECNOPUNCH
Features
- C shape machine frame welded and normalized
- Maximum punching capacity of 37 Ton.
- Maximum thickness for sheet metal Mild Steel 8mm
- Semi automatic punching head with fixed head
- Manual tool's change
- Hydraulic blocking of the tool
- Working range from 810x1550 mm to 1000x1550 mm
- Automatic repositioning of the sheet metal
- Automatic or manual Mutitool
- Automatic system for the threading of the punch just holed - FILMATIC
- Numeric control controlled by GE - FANUC
- FANUC TOUCH SCREEN
- Store for tool holders with 8 seat
- Teleassistance
- Graphic software TECNOCAM CN4 for easy schedule
- JETCAM high level performance software CAD/CAM for office
- Minimal electricity consumption
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MAIN FEATURES
- C type frame, strength-tested and analysed in finiteelement analysis(FEA).
- Welded frame and components are normalized by heat treatment.
- Hydraulic punching head with indexable multi tool system that gives 360' rotation possibility in increments of 0.01' , which eliminates setting time and tooling costs.
- High capacity AC servo drive motors on all axes providing increased travel speeds.
- Communication between CNC and axis motors is maintained through fiber optic sercos bus line resulting 16Mb data transfer rate and 1 ms cycle time.
- Possibility to use forming tools
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SEMIPAXY
It consists on a table equipped with programmable controlled stops.
Manual positioning limitations can be easily solved with SEMI PAXY, saving time and ensuring accuracy of positioning.
This equipment can be either factory mounted or retrofitted on any HYDRACROP or PUMA machine with at least 500 mm throat
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Mechanical and hydraulic CNC turret punch presses incorporate press drive, table positioning and turret design advancements for high productivity and reliable operation. Their heavy-duty, stress-relieved, continuous weld frame design provides added stability and less vibration for better accuracy and durability. These machines produce a finished part accuracy of ±0,10 mm (.004") with a repeatability of ±0,05 mm (.002").
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FULL FEATURED 20 / 30 TON CNC TURRET PUNCH PRESSES
Ideal for high demand punching applications
Full featured, robust machines
High performance 20 or 30 metric ton hydraulic systems
Large, flexible 48-station and 34-station thick turret configurations
Up to four 88,9 mm (3.5") auto-index stations (three standard)
6,4 mm (0.250”) maximum material thickness
Optional 114.3 mm (4.5") station on 30 ton series
25 mm (0.984”) feed clearance maximizes forming capabilities
Fast die change system
'Indexable' Multi-Tool capability (LVD Patent)
Fully programmable ram system featuring Forming & Quiet Punch cycles
'Wheel' and 'Tapping' tool compatible
Smart Stroke® automatic stroke optimisation
3 standard programmable and relocatable work clamps
Smart Clamp® automatic punch dead zone optimisation
450 x 500 mm work chute
Powerful Fanuc GE 180iP “User Friendly” Windows®PC based control with network capability
Key options:
ABS automatic tool lubrication
Combination brush / ball table
Autoload load/unload system
Pick-Sort robotic material handling system
CADMAN-P 3D offline software
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