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Stamping, Punching
Benefit from our wide selection of high precision tools and built-in modules for the production of:
Smooth and serrated punching for business forms, datamailers, tea bags and -labels, self-adhesive labels and price tags, ...
Contour and profile punching for corner cuts of ATB- and ATB2- tickets, boarding passes, wallets, parking tickets, security labels, smart cards, datacards, diagrams, test strips, file holes, meat tray inserts, film holes, ...
surface holes for fruit and vegetable wrapping foils, band aids, ...
Schober offers the largest spare parts inventory in Europe for:
Round, square and profile punches and dies
Crimp punches and dies
Circular knives
Perforating and cutting wheels and blades
Quick change clamping bars
Early on Schober engineers recognized the need to combine different types of material to increase the life of our tools.
Count on our consultants and send us your product sample or drawing
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MAP Automatic marking, punching, shearing line for metal profiles - flat bars - angle sections - I - U - H- UPAF, etc.
MAP range: MAP 160 MAP 300 MAP 450
Universal, powerful and high-speed machines
MAP 160, 300 and 450 machines are flexible marking, punching, shearing systems for metal profiles, etc., designed to switch easily from angle sections to flat bars, or to I - U - H profiles.
The modular design makes it possible to adjust equipment capacities to user requirements at the lowest cost.
Access to tools, punches and dies, is easy and makes it possible to switch production quickly.
The MAP series punching-shearing lines are the only machines on the market performing in a single pass all operations normally carried out on beams:
- easy programming
- fast and precise
- flange and web punching in a single pass
- easy and quick machine adjustment.
These machines are especially suited to steel structure construction.
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CNC complete line automatic solution for punching, marking and shearing of medium and large size angles. Thanks to its great design and excellent finishing, ALPS will allow you to produce a great range of pieces at a low cost at with an excellent quality. The great flexibility of the ALPS allows processing plates and even plates.
Thanks to the available options that Geka offers, ALPS line can be customized for ever customer depending on its specific needs.
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C2PL range offers a full CNC automatic line for punching and shearing angles for an excellent price quality balance. It is a Geka exclusive solution being the first step into the CNC lines withy an excellent value for money.
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TECHNICAL FEATURES AND STANDARD EQUIPMENT:
The APS is the perfect line to have a quick punching and cutting activities for profiles from 30x30 to 160x160x19 mm equipped by:
- A strong main body welded.
- Feeding system equipped by rollers driven by Brushless motor
- Separate Encoder for the feeding lenght management
- N. 2 punching units of 80 Tons, with axes driven.
- N. 1 cutting unit for profiles
- With standard equipment you can fit punches and dies from 5 mm up to 32 mm.
- Feeding units 6 meters
- CNC system for axes X, Y e Z management and punching cutting activities
- Pieces counter
- Set up for a different length, holes numbers and coordinates
- Programs archive
- Display Diagnostic System
- Hydraulic control unit complete with oil.
- CE certificate of conformity
SOFTWARE:
The APS is equipped with the latest generation of software. The program can work with the pieces saved in a data base and also enables designs of several pieces in one, nesting different parts in a sequence optimising the smallest amount of wasted material.
A DXF or DSTV converter is also available as option having the possibility to import and convert these files.
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CNC GEKA solutions for automatic punching of plates, PAXY range, are designed for solving the needs of punching thick plates. The tedious and time consuming operations previous to punching of plates like centre marking and manual positioning are solved automatically by the PAXY range. These solutions will help you increase productivity, reduce costs and increase accuracy.
PAXY range has a wide versatility and can be equipped with several options to customize the machine to each customer's needs. PAXY 1000/1500/2000 is a fully automatic solution to punch plates from 4 to 40 mm and up to 2000x750 mm size. Thanks to its automatic movement with material clamping, punching of any plate is fast and easily completed.
On the other hand, PAXY X plus range is designed to punch automatically long plates.
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ALFA range is designed for automatically punching, marking and shearing of profiles. Therefore, the final part is obtained in a whole and single process increasing the efficiency and erasing loss of time.
Automatic line CNC controlled for punching, marking and shearing profiles. This solution is ideal for metallic constructors. The bars (flat bars up to 500x400 mm, and angles up to 150x150x15 mm) up to 12 m long are pushed and clamped by a carriage. Material is always guided by lateral roller against line reference.
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CNC line to fulfil the punching, marking and shearing of medium sized angles. Fully controlled by CNC, SPS will allow you processing large amount of angles in an easy, efficient and precise way. Thanks to the available options that Geka offers, SPS line can be customized for each customer depending on its specific needs.
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VP Marking, punching, drilling and shearing line for angle sections
VP range: VP 150 VP 160 VP 180 VP 200 VP 206 S VP250 - D
VP machines cover all machining operations: marking, punching, drilling and shearing.
The high-pressure system (400 bars) reduces production times and currently makes it possible to attain production rates of more than 1,000 operations per hour. Punching machines incorporate NC backmarking. The number (2 to 6) of punching units and the related power (50 to 93 tons) vary according to the size of the angle sections to work and the number of different diameters in each flange. The single-cut type shear (from 160 to 500 tons) prevents loss of metal and distortion. Blades do not need to be changed.
Highly appreciated by manufacturers of transmission towers and electrical steel towers, the automatic VP marking, punching, drilling, shearing lines for angle sections are controlled by a single operator. Reliable and designed for highest productivity, various types of works may be programmed.
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PG Marking, punching and drilling machine for plates and gussets
PG range: PG 83 PG 83 P PG 116 PG 116 S PG 116 P PG 2000
Simple, inexpensive and fast machines
The machines from the PG range are powerful and fast, while combining at the same time operations such as marking, punching, drilling, pop marking, deburring and tapping for working on large-size plates and gussets (up to 2000 x 1000 x 40 mm).
The layout of the clamps inside the machine gooseneck frees the working space and makes handling of parts to machine easy.
Easy programming and use thanks to the computer-assisted manufacturing softwares and the numeric control system.
The machines in the PG range are inexpensive and fast, and satisfy most requirements in a structural steel workshop. The layout of the clamps gives the operator space and safety, important factors ensuring high productivity.
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MAG B : Drilling punching marking and plasma cutting machine for plates
MAG B range: MAG B 320-80, MAG B 320, MAG B 620, MAG B 1225
Efficient, easy to run and flexible machines for plates
Compact line for complete machining (drilling, punching, marking and plasma cutting) of middle and high thick plates in one handling
The purely software-based solution is a new approach in which a processor carries out all automation tasks within a single-processor mode. The PC software is used for processing PLC and NC tasks.
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These are the most modern, rapid and flexible CNC lines to punch angles. Their main features are: low-cost; easy installation; automatic feeding; easy programming; flexibility for small/medium size pieces; new productivity concept. Besides the punching and shearing stations, a daisy wheel marking unit and a multifunctions unit, that can be "dressed" with extremely useful optional equipments such as double punching, notching and marking tooling, are also available. Angles are fed by means of a carriage with pincher in order to guarantee precision in positioning and reduced scrap.
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This is the most modern, rapid and flexible CNC line to punch plates. Its main features are: low-cost; easy installation; reduced dimensions; easy programming; flexibility for small/medium size pieces. Besides the multi-tool punching station, a marking tool and a drilling head are also available. The plate positioning is granted by a two-pincher coordinate table assuring high precision while processing.
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Aplink LC Series; high resolution Inkjet printing system.
APLINK LC Series, high resolution solvent based or oil based inkjet printing system, specifically developed for barcodes, images and text printing on all type of surface, fulfilling the GS1 Regulation (EAN International) in barcode printing.
The Aplink LC Series prints up to 40 messages per minute providing an excellent inkjet system suitable to hard environmental with a variable volume of production, capable to print variable data obtained from an external database due to a powerful software developeb by UBS (UBS Labman & UBS Label CS).
The Aplink LC Series are offered in two different models, the APLINK LC-SV, solvent based Ink projected to print on non-porous surface ant the APLINK LC-AT, oil based ink concretely developed for porous surface printing.
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Aplink Series; high resolution Inkjet Marking & Coding System for porous surfaces.
APLINK Series, specifically developed for printing immediately any type of high quality bar code on cardboard boxes. Besides authorised by GS1 (EAN Internacional)bar codes it is also able to print 180x180 dpi images. It uses Windows TM TrueType fonts. Easy to use WYSWIG terminal, PCconnection and can be connected to Ethernet (integrated), RF Wireless 802.11b (optional).
Capable of printing on tops and sides up to 50 meters/minute.
Oil based inkjet printer system.
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The ZJET303 system is an extremely simple and precise large character printing system (printing on secondary packaging).
ZJET303 is fitted with a large keyboard for industrial use with a membrane panel which can also be used in very difficult environments.
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Package Marking
Trident-Powered systems reliably and cost effectively mark on coated packaging for food, auto parts, hardware, chemicals and other packaged goods.
Trident printheads employ unique, patented Subpulsing and Chemical Capping techniques. Gone is the need for elaborate recirculating ink systems or wasteful ink spitting. And, these printheads are repairable, minimizing running costs.
Current alternatives to piezoelectric ink jet technology are either too expensive or require excessive maintenance and upkeep due to elaborate printhead designs.
Alternatives to Trident technology also involve the high cost of labels, ink and non-repairable printheads. Many of the alternative inks are also hazardous or limit flexibility by enabling printing of fixed images only.
Trident's industrial inkjet technology is featured in a number of OEM's high resolution ink-jet coding and marking machines around the world. Trident is the leader in high resolution industrial inkjet printheads with servicable parts that prolong the useful life of the printers. Please contact Trident for the licensed Original Equipment Manufacturer (OEM) supplier of Trident-based systems in your area.
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Trident's Ultrajet® II Barcode Printhead
The UJ2 352 prints up to 1.9 inches (48 mm) and is perfect for cost-effective barcoding of cardboard boxes and outer cartons. It is also great for printing large alphanumeric characters, logos or other codes at print speeds up to 300 feet/minute at 150 dpi (e.g. 2.5 standard bar codes/second).
Product Highlights:
- As with all UltraJet II printheads, the 352 Barcode printhead is repairable, rugged and is designed for long life.
- The tall print height eliminates seaming and registration adjustments of multi-head applications.
- Micro-droplets of ink ejected at frequencies of up to 9,000 drops per second.
Imaging Capabilities:
- Image height: 1.9 inches (48 mm)
- Number of channels: 32
- Number of orifices: 352
- Vertical addressability: 17 pixels/inch (.666 pixels/mm)
Trident's industrial inkjet technology is featured in a number of OEM's high resolution ink-jet coding and marking machines around the world. Trident is the leader in high resolution industrial inkjet printheads with servicable parts that prolong the useful life of the printers. Please contact Trident for the licensed Original Equipment Manufacturer (OEM) supplier of Trident-based systems in your area.
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The Imaje 9000 Series are the most flexible small character inkjet printers on the market today. The state-of-the-art design incorporates the human factor, resulting in an intuitive user interface and an advanced printhead that requires minimal attention. The result is high-quality coding and improved productivity through:
» a patented automatic nozzle rinsing system ensuring hassle-free start-ups
» access to key commands via icons
» quick replenishment of consumables without having to interrupt printing operations
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Product or Unit Coding
Product or Unit Coding involves printing of day/date or lot code on the product or the packaging at the unit level.
Trident Powered systems reliably and cost-effectively code a wide range of substrates including metals, plastic, glass, lumber, ceramic tiles, cables and other non-porous substrates. The wide range of inks allows Trident-powered systems to be used to mark many types of products and/or the unit packaging of the products.
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KOSIJET 7V/16V; Macrocharcter Inkjet printing system.
Kosijet, macrocharacter Inkjet marking system developed for alphanumeric printing on porous surface. D.O.D Inkjet printing system designed to identify through alphanumeric characters all type of secondary packaging systems.
System based on D.O.D. technology, developed for marking porous surfaces from 21mm (Kosijet 7V model) up to 48mm (Kosijet 16V model) and created for those installations with a low and interrupted production volume.
Capable to print up to 80 meters/minute, from 21 to 48mm printing height.
Big capacity Ink system, quick replacement without stopping the production line.
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Hitachi Ink Jet Printers clearly print small and micro characters on rough, bumpy, soft and brittle surfaces without affecting the shape, material, line speed, angle or the position of a product or package.
Applications/examples :
Printing of lot numbers on cosmetics /electronics parts.
Printing of manufacturing date for rice packaging/can drinks/bottle.
Printing of specifications in production line of waterworks hose/pipes.
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UMS Ltd supply the Paint Jet 4003 series range for marking a dot, series of dots or continuous line from 5mm to 40mm wide onto the surface of static components. It is often used to show if a component has passed or failed an inspection or test.
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CB 128 100/200; alfphanumeric high resolution solvent inkjet marking systems.
Especially projected to print directly on non porous surfaces.
Developed small character marking up to 17mm high.
The CB 128 is offered in two different ink cartridges: 100ml or 200ml in order tomeet different application demands.
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FineMarker is the professional plasma system for marking, notching and punching. With the continuously variable marking current in the range between 4 and 25 ampere plates and profiles can be marked durably or temporarily. A water-cooled plasma torch ensures a long lifetime of consumables. Materials: mild steel, stainless steel, coated plates, even with oily or wet surface.
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