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V505-3 Punching & shearing system
Due to both punching units of the V505-3 being fitted with a triple punch station this angle line is a very flexible system. The V505-3 is highly recommended for producing angle steel especially for transmission towers. For the positioning of angles the V505-3 is, just like the V505-1, executed with a measuring system with feeder rolls. The features of this measuring system include a high positioning speed and an unlimited processed outfeed length.
Angle steel
Dimensions: min. 50 x 50 x 4 mm - max. 180 x 180 x 16 mm
Flat steel
Dimensions: min. 80 x 8 mm - max. 200 x 15 mm
VPC 650/3 Punching machine
Capacity: 650 kN
Number of punching machines: 2
Number of punch tools each machine: 3
Punch ø / material thickness: 31 mm / 16 mm
VHS 2400 Angle steel shear
Capacity: 2.400 kN
Width / material thickness: 180 x 180 mm / 16 mm
Options
VN 1/36 Numbering unit
Characters: 1 x 36
Character height x imprint: 10 x 1 mm
VM 6/8 Numbering unit
Characters: 6 x 8
Character height x imprint: 10 x 1 mm
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TWIN is a punching line with hydraulic units, two opposing heads and adjustable stroke. TWIN punches tubes up to 9000 mm.
Its ring structure avoids flexures, achieving a high accuracy and granting a long life of the tooling.
TWIN grants a growth in production by the high punching speed, the very fast feeder and the quick lock tooling. It can punch blind and through holes on two pipes at the same time; it can also work with a single head and punch both the edges of the tubes.
If needed, TWIN can be equipped with an automatic loading and unloading bar magazine with manipulators and pneumatic or mechanical ejection of the scraps.
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• Hydraulic control unit complete with oil.
• Fixed support table
• Foot pedal
• Automatic punch lubrication
• Hydraulic stripper
• Device for machines’ movement “Y” axis controlled by CNC
• Special working table with inlet “0” passing references, manually adjustable
• “X” Axis controlled by CNC composed by a standard module of 3000 mm
• Positioning axis accuracy +/-0.1 mm on 500 mm stroke
• Max “X” axe speed movement 12m/1’
• Max “Y axe speed movement 5m/1’
• Quick locking mechanical clamp with “0” reference and useful opening of 250 mm.
• Outlet idle roller track (2000 mm module) with “0” references manually adjustable.
• Protections
• CE certificate of conformity
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Nitto Kohki´s "SELFER ACE" Hydraulic Puncher:
- Portable Double-Acting Hydraulic Puncher.
- 3 Model-Types available.
- New design, adopted for punching stainless steel.
- Inching function (manual operation) is available.
- Max. Thraot Depth: 110mm
- Max. Punching Thickness: 16mm
- Max Punching Diameter: 24mm
- Max. Output: 464kN
Please get informed about the whole program of our machine and power tools, pneumatic and electric tools for grinding, sanding, filing, scaling, drilling and much more under www.nitto.de or have a look at the category catalogues here at direct industry.
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The automatic plate systems are suitable to process heavy steel plates with a thickness up to 40 mm.
The CNC controlled plate processing machines are able to punch, drill, tap, centre point, deburr and mark heavy steel plates automatically.
V250 Plate punching system
The V250 plate punching system is consists of a hydraulic triple punching machine and a X-Y table with hydraulic material clamping. A drilling unit, an automatic tool changer, a numbering unit and a deburring unit can be added to the machine as an additional extra. With the drilling unit, steel plates can be provided with holes, which cannot be punched, due to the material thickness restrictions.
V200 Plate drilling system
The V200 plate drilling system consists of a CNC-controlled vertical drilling unit and a X-Y table. With the V200, steel plates, pre-cut to a certain dimension, are automatically provided with holes and screw taps. The X-Y table has a double hydraulic material clamping system. Automatic tool changer, a numbering unit and a deburring unit can be added to the machine as an additional extra. With the deburring unit the drilled holes will be deburred automatically from the underside.
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• Hydraulic control unit complete with oil.
• Fixed support table
• Foot pedal
• Automatic punch lubrication
• Hydraulic stripper on punching table
• Hydraulic stripper on shearer table
• Device for machines’ movement “Y” axis controlled by CNC
• Special working table with inlet “0” passing pneumatic references
• “X” Axis controlled by CNC composed by a standard module of 3000 mm
• Positioning axis accuracy +/-0.1 mm on 500 mm stroke
• Max “X” axe speed movement 12m/1’
• Max “Y axe speed movement 5m/1’
• Quick locking hydraulic clamp with “0” reference and useful opening of 450 mm.
• Hydraulic shearer positioned at the end of the line with a cutting capacity of : 450x20 or 400x25 mm 90° only
( 45° left and 45° right available as option ).
• Passing table between punching unit and shearer
• Graphic display 640x480 pixel TFT
• Lan Ethernet port
• Usb port
• Protections
• CE certificate of conformity
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The Voortman punching and shearing lines are mainly used by structural steel fabricators producing plates, fittings and angle steel parts.
The punching and shearing lines are equipped with as standard a punching unit with four punches and a flat steel shear with +/- 45º mitre cutting.
As additional extras the production line can be provided with an angle steel shear, a horizontal punching machine, a numbering unit and a drilling unit coupled with many other optional extras.
For the automatic processing of angles used in the manufacture of electrical transmission towers, diagonal trusses and connecting angle braces Voortman developed the angle line. The basic machine consists of two hydraulic punching machines and a hydraulic angle steel shear. Several options, such as a numbering unit can be added to the system.
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1250 F1 INDEX PUNCHING NIBBLING MACHINE WITH PATENTED FRONT PUNCH LOADING
• HEAVY AND STURDY C-STRUCTURE.
• C-Axis (INDEX) with 360° rotation of all punches and dies by means of reduction gear units and oil-lubricated worm screws with the highest precision and zero backlash.
• Extra large monolithic punching head firmly plated onto the rigid C-structure of the machine and special low pressure hydraulic unit.
• Fast Tool Change “frontal” to the machine guaranteeing maximum precision and long life of to the punches and the Multitool Amada® and continuous optimization in their loading times (4 seconds only).
• HYDRO SPEED system – 800 hits/minute (OPTION).
• High level of accuracy and repeatability in working processes, even in offsets and on sheetmetal up to 5/6 mm thick.
• Automatic lubrication system guaranteeing high-quality processing and protection of punch and die.
• Axes guided by double linear guides with double high precision ball screws.
• Two hydraulic locking clamps to lock sheet metal, operated either by electric foot pedal or by CNC and double safety system to prevent from clamps impact. This system safeguards the machine during wrong operations.
• Industrial-type CNC with anti-glare color LCD-TFT 10.4”
• Mobile control unit that can be moved outside working area.
• User-friendly programming SOFTWARE with toolbar icons Editor, personalised management of 10 multitools MT4-MT6-MT8 (4, 6 or 8 tools each one) with tool change and punch-travel adjustment controlled directly by CNC.
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Coil fed punching machines by Dalcos incorporate the advantages of the coil punching technonolgy in a simple and accurate system.
The automatic processing starting from the coil guarantees low hourly costs and high productivity, compared to the traditional punching systems. The raw material is optimized up to 100%.
Coil fed punching machines by Dalcos are available for strip-widths from 20 up to 400, 600, 800, 1000, 1300 and 1500mm and thickness from 0,3 to 4mm.
The number of tools and the line configuration can be customized to meet the customer's needs.
The video of the machines are available at http://www.dalcos.com.
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COMPLETE PLATE PROCESSING MACHINE HIGH SPEED DRILLING AND MILLING
The Fabricator XRP is a complete plate processing system combining the very best cutting, marking, drilling and milling technologies. The sub-axes drilling capability provides the drillhead with a range of movement independent of the main machine X & Y axes, creating a 250mmx250mm clamped work envelope for continuous, uninterrupted machining. The XRP is currently operational in Australia and the U.S.A. producing complex parts, straight off the table, in one set-up.
TECHNICAL DATA
Profiling speed: to 20m/min
Max spindle speed: 6000rpm
Rapid traverse: to 50m/min
Spindle torque: 210.1Nm @ 1000rpm
Max drilling power: 27kW (36hp) @ 60% duty, 30kW (40hp) for 30 min
Accuracy: ± 0.15mm
Maximum drill: 65mm
Repeatability: ± 0.1mm
Max tool diameter: 75mm all pockets full, 130mm alternate pocket empty
Cutting widths: 2m to 5m
Cutting length: 3m to 50m
Max clamping thrust: 12000N
Material thickness: 6mm – 140mm
Spindle taper: BT40
Max drilling power: 27kW (36hp) @ 60% duty cycle
Coolant system: High pressure through spindle, external coolant & plate wash
Milling capacity: up to 350mmØ while clamped
Drive system: Twin side drive Helical rack & twin pinion, backlash free gear box
Components: Hypertherm HyDefinition plasma up to 400 amp, 5-axis bevel head, oxy-fuel systems, marking systems, BT40 spindle taper with 40 tool changer, raise/lower water table and touch screen controller. All Siemens servos and drives.
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It is a hydraulic punching unit simplified with a robust closed-ring formed structure in steel. This machine can punch tubular, profiles and flat bars of medium thickness.
It can punch up to a diameter of 50 mm and it can make blind and through punches.
The stroke of the punch is adjustable up to 90 mm. It is furnished with quick coupling punches.
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The modular is a new punching line, for tubes and metal profiles, with numerical control. This machine has the opportunity to assemble from one up to four hydraulic heads and punch holders. Furthermore, it can be furnished with a main feeder and an optional opposing feeder, which permits the punching of the tubes on the basis of the programs, which are stored in the programmer up to the ends of the bars. The machine has a closed ring structure and this guarantees a great duration of the punches and of the dies.
The set up of the tools allows the quick coupling of the equipment itself.
This punching line has been studied and designed using simple, economical and functional solution in every single particular. What surprises the most is, other than the high accuracy of work, the great trade off between quality and prices.
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SEMIPAXY
It consists on a table equipped with programmable controlled stops.
Manual positioning limitations can be easily solved with SEMI PAXY, saving time and ensuring accuracy of positioning.
This equipment can be either factory mounted or retrofitted on any HYDRACROP or PUMA machine with at least 500 mm throat
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Ever since their debut in the mid '80's, these machines have generated particular interest. A well-deserved success for the company which has invested considerable resources in the development and realisation of a hydraulic notching machine, which is user-friendly yet sophisticated in its technical conception.
The heart and essence of these machines lies in the blade group. It is not by chance that the company has decided to protect its invention by patenting the self-adjusting blade system, fruit of a long design study aimed at offering a completely innovative and sought-after product
With its line consisting of twelve models, the company has demonstrated its willingness to provide a solution to any specific market request.
As well as offering fixed and variable angle models, the Simasv notching machines are also available with punch heads, variable blade lengths (between 220 and 250 mm) and a cutting capacity of thicknesses up to 10 mm.
The adjustment of the blade opening in variable angle models varies from 30° to 140°, going up to 180° in the patented AV180 model. or 1100 mm.
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COMPLETE PLATE PROCESSING MACHINE HIGH SPEED DRILLING AND MILLING
The Fabricator XRP is a complete plate processing system combining the very best cutting, marking, drilling and milling technologies. The sub-axes drilling capability provides the drillhead with a range of movement independent of the main machine X & Y axes, creating a 250mmx250mm clamped work envelope for continuous, uninterrupted machining. The XRP is currently operational in Australia and the U.S.A. producing complex parts, straight off the table, in one set-up.
TECHNICAL DATA
Profiling speed: to 20m/min
Max spindle speed: 6000rpm
Rapid traverse: to 50m/min
Spindle torque: 210.1Nm @ 1000rpm
Max drilling power: 27kW (36hp) @ 60% duty, 30kW (40hp) for 30 min
Accuracy: ± 0.15mm
Maximum drill: 65mm
Repeatability: ± 0.1mm
Max tool diameter: 75mm all pockets full, 130mm alternate pocket empty
Cutting widths: 2m to 5m
Cutting length: 3m to 50m
Max clamping thrust: 12000N
Material thickness: 6mm – 140mm
Spindle taper: BT40
Max drilling power: 27kW (36hp) @ 60% duty cycle
Coolant system: High pressure through spindle, external coolant & plate wash
Milling capacity: up to 350mmØ while clamped
Drive system: Twin side drive Helical rack & twin pinion, backlash free gear box
Components: Hypertherm HyDefinition plasma up to 400 amp, 5-axis bevel head, oxy-fuel systems, marking systems, BT40 spindle taper with 40 tool changer, raise/lower water table and touch screen controller. All Siemens servos and drives.
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Compact Coil punching machines PXN easy by Dalcos incorporate the advantages of the coil punching technonolgy in a simple and compact system.
The automatic processing starting from the coil guarantees low hourly costs and high productivity, compared to the traditional punching systems. The raw material is optimized up to 100%.
PXN easy by Dalcos are available for strip-widths from 20 up to 300, 400, 600, and 1000mm and thickness from 0,3 to 2mm, with 5 or 10 moving tools.
The video of the machines are available at http://www.pxneasy.com.
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HEADER TUBE PUNCHING MACHINE :
The Header Tube Punching Machine is hydraulically operated and is suitable for punching holes in copper tubes. The center distance of the holes is 25.4mm. Each hole is punched by pressing the button located on the carriage. After every punching stroke, air is blown through the mandrel to blow out the punched blank. The tube clamp can be rotated to punch holes at different angular positions. The carriage houses the tube clamping assembly and this carriage is locked in position by a mechanical arrangement during the punching operation.
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Hydraulic C-frame blanking press (HZS)
Double-sided blanking press (HDS)
Standard version:
* Safety 2-hand control in accordance with UVV (German accident prevention regulations)
* Overrun control device NKS with electrical display
* Oil backflow filter with gauge
* Engine hours meter, stroke counter
* Ram return stroke through pressure/time switch. The holding load of the ram can be selected under pressure between 0.3 - 3 secs.
* Mechanical stroke limitation of the ram, motor-adjustable (depth stop)
* Cutting force absorption for max. pressing force
* Pressing force infinitely adjustable (ca. 10-100%)
* Manually operated central lubrication for ram
Accessories:
* Light-barrier control with single and two-stroke, as well as protective barrier
* Hydraulically controlled ejector/drawing cushion underneath the table top
* Hydraulically controlled ejector in the ram
* Hydraulic tool clamping
* 6/8-fold guided ram / column-guided ram plate
* Oil cooler (air / water)
* Oil pan for oil leakage fitted underneath the press frame
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The SpeedPunch punching center from coil closes the gap between hard tools and punching/nibbling machines. It offers blinding speed combined with maximum flexibility.
The SpeedPunch comes with punching cassettes that can be loaded with thick turret tools in sizes A thru D. A total of 27 tools can be loaded in the cassette at a time. The coil material can be up to 500 mm wide and the line is able to process coil material from 0.5 mm up to 2 mm thickness.
In addition to the 1200 strokes per minute for nibbling there are three other factors for high-speed production. First, all axes are driven with two times the earth's gravitational acceleration. Second, the punching cylinder with 150 kN punching force can reach each tool within milliseconds. All tools are in a ready position at all times. Tool change time therefore is nearly zero.
Third, the material moves in one direction only. The tools and also the punching cylinder move to the programmed punching position in a fraction of a second and fires the punching stroke. In the perfect interaction of highest accelerations, fastest tool change and optimal material handling the SpeedPunch offers an amazing amount of features and benefits to the end user.
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Hydracrop 55/110
Versatile and excellent price-quality balance ironworker. Two simultaneous work stations. Five work stations:
punching (550 kN power)
notching
shear of iron section L (1100 kN power)
shear of flatbar
Cut of round ø and square bars
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CNC Turret Punching Machine
For higher volume production, many sheet metal processes can be carried out on a CNC machine for lower cost and higher repeatability.
With CNC turret punching, the material is automatically fed into the CNC turret punching machine and positioned very accurately under the punch. The CNC turret punch can be loaded with an array of different tools which are changed automatically by the tool changer. The CNC turret punching machine is programmed to very quickly perform all the punching operations on the work piece including creating cut outs, holes, slots, ventilation grilles and louvers.
PLEASE WRITE ALL ENQUIRIES ONLY IN ENGLISH!
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Durma has embarked on the productive punching are with long term durability and affordable purchase price.
Durma Punch Family consits of 2 series which are TP(Turret Punch) and RP (Rotational Punch)
Durma Turret Punches - TP
High tech TP series offers more profitable production capabilites in market place by ;
Low machining cost
Reliability
High speed
Precision
High quality forming
Bridge frame construction
Programmable workchute
Automatic Repositing
Ball/Brush table
New Drive technology
Siemens 840 DI CNC Control
CAD/CAM Software
By its TP9,TP93,TP6,TP93 machines reduced tool set-up times.
Standard Equipment :
Siemens 840 DI Control
CAD/CAM Software
Command panel
Programing on teh control panel
Remote telediagnostics via modem
Network and Ethernet communication
Automatic Clamp Check Position
Automatic Tool Lubrication
Warning lamp
Floopy driver+USB driver
Movable scrap box
Brush/Ball table
RP series ( Rotational head ) punches as RP9 and RP6 are also available in Durma Punch families.
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- Normalized Meehanite® C-frame monoblock steel casting (65 Kg/mm2).
- Punching force: 300 kN
- 1 punching station with Autoindex system, which allows rotation of Single Turret tools and 4 - 6 - 10 station-Multitools.
- Fast, simple and intuitive part programming.
- Standard tables with brushes.
- Manual clamp setting.
- Automatic lubrication device.
- Max. strokes in nibbling mode: 340 strokes/min.
- Low energy consumption: 6 kW
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- Normalized Meehanite® C-frame monoblock steel casting (65 Kg/mm2).
- Punchng force: 300 kN.
- Innovative Autoindex system: full tool rotation to all machines.
- Can be equipped with single Thick Turret tools, EUROMAC Multitools 4 - 6 - 10 stations and Adapter for Trumpf® style tooling.
- CPS system (Control Programmable Speed) allows punch speed to be adjusted to fin any type of application.
- Functions of: thread tapping, nibbling, bending, forming, beading and marking.
- Fast, simple and intuitive part programming.
- Multitasking: you can program new tasks while the machine is producing.
- Standard tables with brushes.
- Automatic clamp setting.
- Automatic lubrication device.
- Max. strokes in nibbling mode: 780 strokes/min.
- Low energy consumption: 7,5 kW
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- Normalized Meehanite® C-frame monoblock steel casting (65 Kg/mm2).
- Punching force: 300kN.
- Innovative Autoindex system: full tool rotation to all machines.
- Can be equipped with single Thick Turret tools, EUROMAC Multitools 4 - 6 - 10 stations and Adapter for Trumpf® style tooling.
- CPS system (Control Programmable Speed) allows punch speed to be adjusted to fin any type of application.
- Functions of: thread tapping, nibbling, bending, forming, beading and marking.
- Fast, simple and intuitive part programming.
- Multitasking: you can program new tasks while the machine is producing.
- Standard tables with brushes.
- Automatic clamp setting.
- Automatic lubrication device.
- Max. strokes in nibbling mode: 780 strokes/min.
- Low energy consumption: 7,5 kW
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MAP Automatic marking, punching, shearing line for metal profiles - flat bars - angle sections - I - U - H- UPAF, etc.
MAP range: MAP 160 MAP 300 MAP 450
Universal, powerful and high-speed machines
MAP 160, 300 and 450 machines are flexible marking, punching, shearing systems for metal profiles, etc., designed to switch easily from angle sections to flat bars, or to I - U - H profiles.
The modular design makes it possible to adjust equipment capacities to user requirements at the lowest cost.
Access to tools, punches and dies, is easy and makes it possible to switch production quickly.
The MAP series punching-shearing lines are the only machines on the market performing in a single pass all operations normally carried out on beams:
- easy programming
- fast and precise
- flange and web punching in a single pass
- easy and quick machine adjustment.
These machines are especially suited to steel structure construction.
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Automatic feeding system for flat bars and iron sections that allows automatic punching holes in a line. Material is clamped and pushed by a carriage to its position previously set from the control and afterwards automatically punched
This feeder can be mounted onto any Geka Puma or Hydracrop machine with at least 500 mm throat
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We can offer a full range of CNC Punching Machines, from low-cost single head machines to fully indexable turret punching machines.
All of the HACO punching machines realize the shortest production times with a minimum number of tools, due to the high-speed hydraulic punching heads (up to 1,500 hits/minute) and the use of Multitools and/or rotation of all tools.
All of our hydraulic punching heads are in-house developments with fully CNC controlled stroke and speed.
We can offer a full range of CNC Punching Machines, from low-cost single head machines to fully indexable turret punching machines.
All of the HACO punching machines realize the shortest production times with a minimum number of tools, due to the high-speed hydraulic punching heads (up to 1,500 hits/minute) and the use of Multitools and/or rotation of all tools.
All of our hydraulic punching heads are in-house developments with fully CNC controlled stroke and speed.
In case of a turret punching machine, the turret can have up to 30 tool stations, all indexable ! The use of MultiTools increases the flexibility of the machine even more.
For tighter budgets, HACO offers a range of CNC high-speed single head machines with hit rates of 200 or 600 hpm, and manual or semi-automatic tool change. Productivity guaranteed ! Their price/quality ratio turns your investment into profits in no time;
To increase productivity, we can offer loading/unlading systems for sheets up to sizes of 3000 x 1500 mm and 6 mm thickness.
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This punching machine by Dalcos works starting from the coil or from pre-cut strips.
In this way we can be very productive (coils) or very flexible (blanks).
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ERMAKSAN's CPP ( COMBINED PLASMA PUNCH PRESS ) series proven quality and experience in production of sheet metal workbenches is being presented to the utility of our clients open to technology and continuous innovation. Strong mono block rigid C type body built up by welded steel and stress removed high acceleration axes designed to allow sheet loading from 3 sides economically lets the operation to be watched easily. The combination of HiFocus sensitive plasma cutting and hydraulic punching on a strong body. The moving sheet on X Y axes on a stainless with roller balls type table by clamps can be cut as sensitive as required contour by servo motorized automatic height adjusted torch at plasma unit after being processed by perforating and/or forming operations at punch unit. It realizes cutting and perforating processes at high speed and accuracy, and has the capability aimed at mass production. An alternative cutting process in comparison to other high cost cuttings. Furthermore the production period will be shortened on these kind combined workbenches because the worksheet will not be taken apart and transferred to different workbenches.
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