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COMPLETE PLATE PROCESSING MACHINE HIGH SPEED DRILLING AND MILLING
The Fabricator XRP is a complete plate processing system combining the very best cutting, marking, drilling and milling technologies. The sub-axes drilling capability provides the drillhead with a range of movement independent of the main machine X & Y axes, creating a 250mmx250mm clamped work envelope for continuous, uninterrupted machining. The XRP is currently operational in Australia and the U.S.A. producing complex parts, straight off the table, in one set-up.
TECHNICAL DATA
Profiling speed: to 20m/min
Max spindle speed: 6000rpm
Rapid traverse: to 50m/min
Spindle torque: 210.1Nm @ 1000rpm
Max drilling power: 27kW (36hp) @ 60% duty, 30kW (40hp) for 30 min
Accuracy: ± 0.15mm
Maximum drill: 65mm
Repeatability: ± 0.1mm
Max tool diameter: 75mm all pockets full, 130mm alternate pocket empty
Cutting widths: 2m to 5m
Cutting length: 3m to 50m
Max clamping thrust: 12000N
Material thickness: 6mm – 140mm
Spindle taper: BT40
Max drilling power: 27kW (36hp) @ 60% duty cycle
Coolant system: High pressure through spindle, external coolant & plate wash
Milling capacity: up to 350mmØ while clamped
Drive system: Twin side drive Helical rack & twin pinion, backlash free gear box
Components: Hypertherm HyDefinition plasma up to 400 amp, 5-axis bevel head, oxy-fuel systems, marking systems, BT40 spindle taper with 40 tool changer, raise/lower water table and touch screen controller. All Siemens servos and drives.
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MAP Automatic marking, punching, shearing line for metal profiles - flat bars - angle sections - I - U - H- UPAF, etc.
MAP range: MAP 160 MAP 300 MAP 450
Universal, powerful and high-speed machines
MAP 160, 300 and 450 machines are flexible marking, punching, shearing systems for metal profiles, etc., designed to switch easily from angle sections to flat bars, or to I - U - H profiles.
The modular design makes it possible to adjust equipment capacities to user requirements at the lowest cost.
Access to tools, punches and dies, is easy and makes it possible to switch production quickly.
The MAP series punching-shearing lines are the only machines on the market performing in a single pass all operations normally carried out on beams:
- easy programming
- fast and precise
- flange and web punching in a single pass
- easy and quick machine adjustment.
These machines are especially suited to steel structure construction.
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The TIPO B machines are designed to comply with the different requirements when automatically processing in one cycle large plates and medium/high thicknesses, ensuring high quality, precision, productivity and flexibility. These lines are flexible CNC centers capable of complying with the requirements of both traditional steel fabricators and all types of industry requiring flat components in steel for their particular needs. Besides punching and plasma cutting units, daisy wheel marking unit, drilling/milling head, automatic tool changer , oxy-cutting unit and automatic unloading devices are also available. The plate positioning is granted by two carriages with pincher assuring high precision even when heavy plates are processed.
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The automatic plate systems are suitable to process heavy steel plates with a thickness up to 40 mm.
The CNC controlled plate processing machines are able to punch, drill, tap, centre point, deburr and mark heavy steel plates automatically.
V250 Plate punching system
The V250 plate punching system is consists of a hydraulic triple punching machine and a X-Y table with hydraulic material clamping. A drilling unit, an automatic tool changer, a numbering unit and a deburring unit can be added to the machine as an additional extra. With the drilling unit, steel plates can be provided with holes, which cannot be punched, due to the material thickness restrictions.
V200 Plate drilling system
The V200 plate drilling system consists of a CNC-controlled vertical drilling unit and a X-Y table. With the V200, steel plates, pre-cut to a certain dimension, are automatically provided with holes and screw taps. The X-Y table has a double hydraulic material clamping system. Automatic tool changer, a numbering unit and a deburring unit can be added to the machine as an additional extra. With the deburring unit the drilled holes will be deburred automatically from the underside.
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C2PL range offers a full CNC automatic line for punching and shearing angles for an excellent price quality balance. It is a Geka exclusive solution being the first step into the CNC lines withy an excellent value for money.
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CNC complete line automatic solution for punching, marking and shearing of medium and large size angles. Thanks to its great design and excellent finishing, ALPS will allow you to produce a great range of pieces at a low cost at with an excellent quality. The great flexibility of the ALPS allows processing plates and even plates.
Thanks to the available options that Geka offers, ALPS line can be customized for ever customer depending on its specific needs.
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TECHNICAL FEATURES AND STANDARD EQUIPMENT:
The APS is the perfect line to have a quick punching and cutting activities for profiles from 30x30 to 160x160x19 mm equipped by:
- A strong main body welded.
- Feeding system equipped by rollers driven by Brushless motor
- Separate Encoder for the feeding lenght management
- N. 2 punching units of 80 Tons, with axes driven.
- N. 1 cutting unit for profiles
- With standard equipment you can fit punches and dies from 5 mm up to 32 mm.
- Feeding units 6 meters
- CNC system for axes X, Y e Z management and punching cutting activities
- Pieces counter
- Set up for a different length, holes numbers and coordinates
- Programs archive
- Display Diagnostic System
- Hydraulic control unit complete with oil.
- CE certificate of conformity
SOFTWARE:
The APS is equipped with the latest generation of software. The program can work with the pieces saved in a data base and also enables designs of several pieces in one, nesting different parts in a sequence optimising the smallest amount of wasted material.
A DXF or DSTV converter is also available as option having the possibility to import and convert these files.
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CNC GEKA solutions for automatic punching of plates, PAXY range, are designed for solving the needs of punching thick plates. The tedious and time consuming operations previous to punching of plates like centre marking and manual positioning are solved automatically by the PAXY range. These solutions will help you increase productivity, reduce costs and increase accuracy.
PAXY range has a wide versatility and can be equipped with several options to customize the machine to each customer's needs. PAXY 1000/1500/2000 is a fully automatic solution to punch plates from 4 to 40 mm and up to 2000x750 mm size. Thanks to its automatic movement with material clamping, punching of any plate is fast and easily completed.
On the other hand, PAXY X plus range is designed to punch automatically long plates.
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ALFA range is designed for automatically punching, marking and shearing of profiles. Therefore, the final part is obtained in a whole and single process increasing the efficiency and erasing loss of time.
Automatic line CNC controlled for punching, marking and shearing profiles. This solution is ideal for metallic constructors. The bars (flat bars up to 500x400 mm, and angles up to 150x150x15 mm) up to 12 m long are pushed and clamped by a carriage. Material is always guided by lateral roller against line reference.
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CNC line to fulfil the punching, marking and shearing of medium sized angles. Fully controlled by CNC, SPS will allow you processing large amount of angles in an easy, efficient and precise way. Thanks to the available options that Geka offers, SPS line can be customized for each customer depending on its specific needs.
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VP Marking, punching, drilling and shearing line for angle sections
VP range: VP 150 VP 160 VP 180 VP 200 VP 206 S VP250 - D
VP machines cover all machining operations: marking, punching, drilling and shearing.
The high-pressure system (400 bars) reduces production times and currently makes it possible to attain production rates of more than 1,000 operations per hour. Punching machines incorporate NC backmarking. The number (2 to 6) of punching units and the related power (50 to 93 tons) vary according to the size of the angle sections to work and the number of different diameters in each flange. The single-cut type shear (from 160 to 500 tons) prevents loss of metal and distortion. Blades do not need to be changed.
Highly appreciated by manufacturers of transmission towers and electrical steel towers, the automatic VP marking, punching, drilling, shearing lines for angle sections are controlled by a single operator. Reliable and designed for highest productivity, various types of works may be programmed.
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PG Marking, punching and drilling machine for plates and gussets
PG range: PG 83 PG 83 P PG 116 PG 116 S PG 116 P PG 2000
Simple, inexpensive and fast machines
The machines from the PG range are powerful and fast, while combining at the same time operations such as marking, punching, drilling, pop marking, deburring and tapping for working on large-size plates and gussets (up to 2000 x 1000 x 40 mm).
The layout of the clamps inside the machine gooseneck frees the working space and makes handling of parts to machine easy.
Easy programming and use thanks to the computer-assisted manufacturing softwares and the numeric control system.
The machines in the PG range are inexpensive and fast, and satisfy most requirements in a structural steel workshop. The layout of the clamps gives the operator space and safety, important factors ensuring high productivity.
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MAG B : Drilling punching marking and plasma cutting machine for plates
MAG B range: MAG B 320-80, MAG B 320, MAG B 620, MAG B 1225
Efficient, easy to run and flexible machines for plates
Compact line for complete machining (drilling, punching, marking and plasma cutting) of middle and high thick plates in one handling
The purely software-based solution is a new approach in which a processor carries out all automation tasks within a single-processor mode. The PC software is used for processing PLC and NC tasks.
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These are the most modern, rapid and flexible CNC lines to punch angles. Their main features are: low-cost; easy installation; automatic feeding; easy programming; flexibility for small/medium size pieces; new productivity concept. Besides the punching and shearing stations, a daisy wheel marking unit and a multifunctions unit, that can be "dressed" with extremely useful optional equipments such as double punching, notching and marking tooling, are also available. Angles are fed by means of a carriage with pincher in order to guarantee precision in positioning and reduced scrap.
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This is the most modern, rapid and flexible CNC line to punch plates. Its main features are: low-cost; easy installation; reduced dimensions; easy programming; flexibility for small/medium size pieces. Besides the multi-tool punching station, a marking tool and a drilling head are also available. The plate positioning is granted by a two-pincher coordinate table assuring high precision while processing.
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AUTORADIAL
AUTORADIAL offers a range of facing heads with automatic feed and a rapid return of the tool slide without having to stop or reverse the spindle of the machine tool.
- automatic working feed of the tool slide
- rapid return of the tool slide
- reset of the automatic feed.
AUTORADIAL heads are applicable on machining centres and on NC machines, without the need of any electronic interface. They automatically execute a working cycle of advance and return.
They automatically execute a working cycle of facing and record spiral cutting on valve body grooving both on ID or OD. The heads are produced in three models: AR100, AR125 and AR160 and are supplied with one feed rate gear. A total of six different and interchangeable feed rate gears are available upon request.
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BENZ GmbH Werkzeugsysteme is one of the leading companies in manufacturing of Live tools for a vide variety of lathes. Decades of experience and high quality standards form the basis for a sophisticated range of products. The skilled and motivated BENZ team accompanies you from competent evaluation to fast and reliable order processing up to the final product.
The name premium stand for the new cor product range for live tools from BENZ. The
most comon machine- and revolver types are taken into consideration.
plus high quality through X-line gear technology
higher torque, higher revolutions (rpm), smoother and more quiet running
less heat development, less susceptance for failure and smaller design
plus high readiness to deliver
in stock or deliverable on short notice
plus attractive pricing
serial production
plus innovation
geometry and weight optimized, new design
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Seco Tools EPB boring heads cover the entire 0,3-2155 mm (inches: .012-84.843) diameter range. These tools achieve positioning accuracy, hole diameter precision and flexibility.
AXIABORE FINE BORING HEADS
Fine boring heads with axially fitted tools
Ø 0,3 - 108 mm (inches: 0.12 to 4.25)
AXIABORE / AXIABORE PLUS
The AxiaBore and AxiaBore Plus offer boring capacities from 2 to 108 mm with two boring heads.
AXIALIBRABORE / AXIALIBRABORE PLUS
High speed machining, up to 1500 m/min, can be performed using the Axialibrabore™ and Axialibrabore™ Plus.
NANOBORE
For extremely small diameters, e.g. watch making, micromechanics or aerospace industries, Nanobore A 760 01 offers unique possibilities
ROUGH BORING HEADS
The A750 rough boring heads are developed for highest possible boring performance: diameter capacity of 18 to 205 mm (0.7 to 8.07 inches).
BRIDGE BARS AND JUMBO BRIDGE BARS
Seco Tools has a complete range of Bridge Bars and Jumbo Bridge bars for large diameter boring, overturning and grooving.
RADIAL TYPE FINE BORING HEADS
The radial type of fine boring heads consist of two ranges: 9 pre-balanced and 5 balanced.
CUSTOM MADE BORING SOLUTIONS
Seco Tools has solid knowledge and experience of custom made boring solutions.
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Mechanical heads
First of all the milling heads must be reminded, starting from the universal continuous positioning head (TUPC), real jewel of FPT family.
This very innovative concept has characterised FPT products since 1994, making the difference in terms of exploitatation of the machines, of machining quality and low cost management, and saving tools, clamping systems and time.
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SENSITIV T-TA
SENSITIV T-TA offers a range of facing and boring heads with manual and automatic feed.
easy to handle, flexibility of use and high precision in machining are the strongest points of the SENSITIV T-TA, which operate without having to stop the spindle of the machine tool. These heads can be used on milling machines, boring machines, jig boring machines track and radial drills.
SENSITIV T-TA performs external facing, back-facing, cylindrical and taper boring and internal and external grooving.
Four models are available: T100 with manual feed, TA120, TA170 and TA220, with two automatic feeds and a rapid return.
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Because of their different design, large boring heads do not include Accu-set, Safety-set, or Speed-Set capability.
Two differents types:
- Direct Mount Large Boring Heads
- Adapter Mount Large Boring Heads
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Split Boring Bar Holders
Benefits offered by Split Boring Bar Holders include:
• Compatibility with anti-vibration bars.
• Increased cutting performance.
• Deeper boring capability (up to 10 times diameter).
• Increased performance over standard boring bars.
• Available with Through-Tool Coolant.
Reduction Bushes
To complement our range of Split Boring Bar Holders, we also offer Split Reduction Bushes for use with smaller diameter boring bars.
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Benefits offered by Split Boring Bar Holders include:
• Compatability with anti-vibration bars
• Increased cutting performance
• Deeper boring capability (up to 10 times
diameter)
• Increased performance over standard
boring bars
Reduction Bushes
To complement our range of Split Boring Bar Holders, we also offer Split Reduction Bushes for use with smaller diameter boring bars.
Our extensive range of Cap and Hinged-Type Boring Bar Holders suit machines for many leading manufacturers, including Mazak, Doosan, Okuma, Mori Seiki and Hwacheon.
* Cap-Type
* Hinged-Type
In addition to our standard range, Craftsman Tools’ in-house designers can create special Split Boring Bar Holders to suit specific requirements.
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SPLIT BORING BAR HOLDERS
For use with anti-vibration bars
- Deeper boring capability (up to 10 times diameter).
- Increased cutting performance.
* Available with through-tool coolant.
The Split Boring Bar Holder will also increase the performance of standard Boring Bars.
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Clamping rigidity
- Accurate cutting edge positioning
- Longer tool life
- Innovative and modern design
- "Glimpse of an eye" technology
The double clamping system provides secure clamping (pressing and pulling down of the insert) with only one action which contributes to the extention of the inserts’ tool life. Especially for interrupted cutting, the impact resistance of the insert has been drastically improved.
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Briney Eccentric Bore Tooling, an innovative, proven end mill holder design dramatically reduces total indicator runout (TIR) typical of all end mill holders using a set screw or Weldon flat set screw. Improving the out-of-concentric condition of the tool holder bore from .0008” to .0002”, the Briney holders feature an eccentric bore, imparting .0003” eccentricity in the direction of the set screw.
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As the world progresses to miniaturization, and the parts to be machined are getting smaller and smaller, the machinist is forced to find specialty tools and expert solutions to meet this growing challenge.
Together with shrinking tolerances, the requirement for repeatability and indexability increase exponentially. Having the right tools is an absolute must.
Whether you have to thread, groove or bore, the Vargus MiniPro line provides you with those perfect tools to get the job done, perfectly.., the first time.
The Vargus MiniPro line was designed to provide an answer to nearly every machining operation performed on miniature, high-precision components. MiniPro includes a wide-range of both indexable and solid carbide solutions for threading, grooving or boring holes down to 2mm diameter in a wide range of materials.
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