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ERMAKSAN's CPP ( COMBINED PLASMA PUNCH PRESS ) series proven quality and experience in production of sheet metal workbenches is being presented to the utility of our clients open to technology and continuous innovation. Strong mono block rigid C type body built up by welded steel and stress removed high acceleration axes designed to allow sheet loading from 3 sides economically lets the operation to be watched easily. The combination of HiFocus sensitive plasma cutting and hydraulic punching on a strong body. The moving sheet on X Y axes on a stainless with roller balls type table by clamps can be cut as sensitive as required contour by servo motorized automatic height adjusted torch at plasma unit after being processed by perforating and/or forming operations at punch unit. It realizes cutting and perforating processes at high speed and accuracy, and has the capability aimed at mass production. An alternative cutting process in comparison to other high cost cuttings. Furthermore the production period will be shortened on these kind combined workbenches because the worksheet will not be taken apart and transferred to different workbenches.
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Automatic CNC punching machines
Starting from 1000x500 mm plates mm and up to 40 mm thickness
Automatic CNC Lines for punching and shearing
Angles up to 160x160x16 mm and 12 m length
Flat bars up to 500x40 mm and 12 m length
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Punching and Laser Combination
Description
The Punching Fiber Laser Combination from Danobat covers perfectly the needs from the customer, optimizing the fabrication procedures with an adequate combination of the Punching, Upforming, Marking, Tapping and Laser processes.
The main advantages of the fiber laser are:
- Lower electric consumption
- Less consumer goods (lenses)
- Less maintenance ( lenses alignement )
- Less time for Starting up and commissioning
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The new Pullmatic 720 Laser integrates laser technology and hydraulic punching. With a combination of Laser cutting, punching, forming and tapping the possibilities will be endless. Complex contouring can be achieved even for one offs without special shaped tools and still producing an excellent edge quality. A system designed not only for prototyping and specials but also for long production runs.
The Fanuc C2000E laser system with its high beam quality and high maximum power, all typical cutting applications, such as cutting of mild steel, stainless steel and aluminium can easily be realised. Same cutting performance as with competitor's 3kW lasers i achieved!
A true multi tasking machine, the Pullmatic 720 Laser enables users to run Just In Time production with higher profitability. Any type of part can be processed through the system without having to move parts in-between other machine tools and therefore decreasing time and cost per part. Just like the other members of the Pullmatic family of punching systems, it can be fully automated for "lights out" environment and 24/7 production.
- Laser cutting, punching, forming, tapping
- J.I.T Just In Time Production
- Faster Return On Investment
- Start to finish process
- Prototyping
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MAP Automatic marking, punching, shearing line for metal profiles - flat bars - angle sections - I - U - H- UPAF, etc.
MAP range: MAP 160 MAP 300 MAP 450
Universal, powerful and high-speed machines
MAP 160, 300 and 450 machines are flexible marking, punching, shearing systems for metal profiles, etc., designed to switch easily from angle sections to flat bars, or to I - U - H profiles.
The modular design makes it possible to adjust equipment capacities to user requirements at the lowest cost.
Access to tools, punches and dies, is easy and makes it possible to switch production quickly.
The MAP series punching-shearing lines are the only machines on the market performing in a single pass all operations normally carried out on beams:
- easy programming
- fast and precise
- flange and web punching in a single pass
- easy and quick machine adjustment.
These machines are especially suited to steel structure construction.
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COMBINATION TECHNOLOGY REDEFINED
Punching productivity and laser cutting flexibility is combined in one, cost-effective package
This flexible part processing system marries a 20 ton CNC hydraulic punch press with Fanuc GE fast axial flow CO2 laser
Offers exceptional part quality and accuracy at an affordable investment
Punches conventional round and shaped holes with precision and cuts holes or contours that are impossible for conventional punches and dies
1250 x 2500 mm maximum sheet size
6,35 mm maximum material thickness
Equipped with a low noise/scratch sensitive brush bed system
Ideal for processing lighter gauge components
A 33-station thick tool style turret offers large capacity for a versatile tool mix
Three 50,8 mm direct-drive auto-index stations accept standard, tapping or wheel style tooling
Laser resonator generates up to 2.5 kW of power to cut intricate shapes in metals and non-metals
Small part quantities with special or unusual shapes are produced without the need for special tooling
300mm x 450mm programmable work chute allows easy discharge of laser cut parts
Optional Pick-Sort system for automated sheet loading and unloading and piece-part retrieval and stacking
Key options
Pick-Sort robotic material handling system
CADMAN-P 3D offline software
Models Available:
Strippit LP1225 – 20 ton / 2.5 kW – 1250 x 2500 mm (before reposition)
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This machine is capable of producing scrolled strips for end production.
Unlike the slitter system with rotary cutters, the scroll shear is a stamping shear, processing straight trimmed or primary scrolled sheets.
Highly versatile: Can be used to process bright, lacquered and printed sheets made of tinplate, TFS, aluminium.
Flexible modular design.
Optimum handling.
Minimal changeover times.
Modular systems allows individual add-ons.
Scroll strip magazine
Magazine for fully automatic collection
of scroll trips on pallets.
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EMLZ combinations systems associates high performances prper to electric punching,bottom forming system, tapping unit and laser cutting. Owing to its original design,working zones are clearly separated. Designed to produce complex parts to high level of quality at the lowest cost,The EMLZ can be integrated to an automatic production line.
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FINN-POWER LP - INTEGRATION FOR OUTSTANDING FLEXIBILITY
The essence of FINN-POWER LP is the integration of well-proven C series 300 kN hydraulic punching technology with the latest generation of industrial CO2 Lasers.
LP features new coordinate table design for maximum sheet size of 3,074 mm x 1,565 mm without repositioning.
FINN-POWER's experience in the integration of subsequent work stages in the sheet metal working process is easy to see in our laser-punch combination.
The long list of system features and benefits for fabricating sheet metal components results from experience, continuous development and FINN-POWER's commitment to guarantee our customers´ competitiveness.
The availability of punching, forming, tapping, marking and laser cutting capacity in an integrated machine tool means component manufacturing can be planned for optimum quality and speed of production. Whatever the workpiece, you can choose the most profitable manufacturing method, or the most profitable combination of methods. For example, when laser cutting is required, a pre-punched start hole reduces laser cutting time, no piercing occurs, and lens life is prolonged as there are no harmful reflections from the surface of the material.
This intelligent integration increases productivity and offers flexibility for your today's and tomorrows manufacturing.
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ALFA range is designed for automatically punching, marking and shearing of profiles. Therefore, the final part is obtained in a whole and single process increasing the efficiency and erasing loss of time.
Automatic line CNC controlled for punching, marking and shearing profiles. This solution is ideal for metallic constructors. The bars (flat bars up to 500x400 mm, and angles up to 150x150x15 mm) up to 12 m long are pushed and clamped by a carriage. Material is always guided by lateral roller against line reference.
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MAG B : Drilling punching marking and plasma cutting machine for plates
MAG B range: MAG B 320-80, MAG B 320, MAG B 620, MAG B 1225
Efficient, easy to run and flexible machines for plates
Compact line for complete machining (drilling, punching, marking and plasma cutting) of middle and high thick plates in one handling
The purely software-based solution is a new approach in which a processor carries out all automation tasks within a single-processor mode. The PC software is used for processing PLC and NC tasks.
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MSS SX - Security matters - particularly when parting and grooving
- Exact positioning of the cutting edge
- Inserts will not pull out of the cutting blade
- Quick insert change
- Maximum stability also when longitudinal turning
- Long tool life
- Wide material range covered
- Optimum swarf control
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GC1145
High performance in tough operations
Grade GC1145 adds performance to tough parting and grooving applications. With high edge toughness and superior wear resistance, tool life or cutting speed can be gained in difficult parting operations in stainless steels. Up to 300% tool life has been experienced in customer tests against competitor products.
Secure enough to handle
narrower parting widths
GC1145 has improved edge line security. The cutting edge resists chipping and stays intact for longer time in cut. With GC1145, it is safe to go down an insert width, when cutting off and economize material.
A typical application for GC1145 is cutting off stainless steel bars. When the speed drops, in the centre of the bar, GC1145 resists chipping thanks to its toughness.
In interrupted cuts, GC1145 handles higher cutting speeds than comparable grades, without losing tool life.
Grade description
GC1145 combines submicron cemented carbide with a strengthening PVD oxide coating. The result is a grade which combines high edge toughness with wear resistance.
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Sandvik Coromant is now extending its premium program of cutting tools for parting and grooving which will, no doubt, have great influence on machining productivity.
CoroCut 3 brings a third cutting edge to the shallow parting of tubes, bars and grooving operations. The extremely small parting widths in 2,0, 1,5 and 1,0 mm facilitates will reduce the raw material usage considerably.
The insert is held securely by a unique clamping solution ensuring accurate location and easy to use. This in combination with very tight indexing tolerances will produce workpieces with very close length tolerances.
Two dedicated insert geometries ensure peak performance and excellent surface finish in all workpiece materials. The very same holder can be used for all insert widths giving maximum versatility.
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ISCAR-GRIP
Parting Inserts
DO-GRIP
First choice for parting. Double-ended inserts. Self clamped for deep grooving and large diameters. Screw clamped for small diameters.
SELF-GRIP
Single-ended insert for deep grooving and large diameters. Has a stopper for high radial accuracy.
CUT-GRIP
Single-ended insert. Self and screw clamped options. For tool users.
DO-GRIP for Swiss Automatics. The most economical, double-ended parting and grooving inserts in 1.0 - 3.0 mm (.039 - .118") widths that can be mounted on small shank 8, 10, and 12 mm (.315, .394, and .472") holders. The new design has a very short clamping head and with a slanted screw for convenient
indexing. These features are essential for operating on Swiss type automatic machines that have very limited space.
DO-GRIP is an optimal solution for grooving and parting of small shafts and tubes.
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Grooving and Parting-Off applications just got better. Introducing TGP25 and TGP45 - new grades, new technology with DURATOMICTM coating gives impressive results.
Not only do these two grades feature the Duratomic coating technology, they also mark the beginning of a new generation for grooving and parting-off. Although designed for steel machining, these grades can also be used in cast iron and stainless steel with excellent results.
TGP25 - THE NEW GRADE FOR GROOVE TURNING
The unique and secure clamping system of Seco Multi Directional Turning (MDT) allows high speeds and feeds while securing long and consistent tool life.
The rigidity of Seco MDT can be used to fully exploit the extended cutting data capability of TGP25. Available in all widths, corner radii and chipbreakers,
TGP25 gives outstanding performance over a large application area and its superior edge integrity ensures an excellent surface finish too.
TGP45 - THE LATEST GRADE FOR PARTING-OFF
Team up the impressive stability of the HSS-blades for parting-off with 150.10 inserts and you can take full advantage of the cutting data capabilities of TGP45.
With superb performance in a wide application area, TGP45 is available in the most common widths and chipbreakers. It has a high level of wear resistance and allows high cutting data together with long tool life. The superior edge integrity will give you an excellent surface finish as well.
TGP45 is also a good choice for milling when using 335.10 disc milling cutters.
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The IM DB Beam Drilling / Sawing Line is a low cost system ideal for the smaller steel fabricator. With options of a single rotating spindle or two spindles this machine gives real production at a realistic price. A straight or mitre cutting bandsaw can be installed either back to back or split from the drill.
With the Single Rotating Spindle both the web and flange of a beam can be drilled in one setting giving it a significant advantage over other low cost beam drilling lines. This beam drilling line can process I beam, channel, flat bar, angles, tubes and pipes up to and has either a pusher or gripper type measuring device.
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Automatic CNC punching machines
Starting from 1000x500 mm plates mm and up to 40 mm thickness
Automatic CNC Lines for punching and shearing
Angles up to 160x160x16 mm and 12 m length
Flat bars up to 500x40 mm and 12 m length
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The IM V400 and T400 Beam Drilling / Sawing Lines are a budget system ideal for the smaller steel fabricator or as a second line for the large fabricator. With a mono block construction and intergrated roller conveyors of these line are very easy to install.
Offered with the option of a single drilling spindle or three drilling spindles these machines give real production at a very low cost and a great entry to automated beam processing. This beam drilling line can process I beam, channel, flat bar, angles, tubes and pipes up to and has a built in roller feed measuring system.
Built in Italy and CE marked these budget drills can use HSS or high speed
carbide drills to give high productivity at a budget cost.
Manual tool change with quick release tooling and ball screw feeds on all
slides for rapid and precise positioning are included as standard.
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MAP Automatic marking, punching, shearing line for metal profiles - flat bars - angle sections - I - U - H- UPAF, etc.
MAP range: MAP 160 MAP 300 MAP 450
Universal, powerful and high-speed machines
MAP 160, 300 and 450 machines are flexible marking, punching, shearing systems for metal profiles, etc., designed to switch easily from angle sections to flat bars, or to I - U - H profiles.
The modular design makes it possible to adjust equipment capacities to user requirements at the lowest cost.
Access to tools, punches and dies, is easy and makes it possible to switch production quickly.
The MAP series punching-shearing lines are the only machines on the market performing in a single pass all operations normally carried out on beams:
- easy programming
- fast and precise
- flange and web punching in a single pass
- easy and quick machine adjustment.
These machines are especially suited to steel structure construction.
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IPTE 's depaneling systems offer a unique combination of cutting tools, material handling and tooling to cut high technology panelized printed circuit board assemblies. They can be utilized in all kinds of production environments and can be seamlessly integrated, for example, in in-line manufacturing environments with automated ingoing and outgoing feeder units, and also be used in stand-alone configuration for manually supplied loading and unloading of boards.
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ALFA range is designed for automatically punching, marking and shearing of profiles. Therefore, the final part is obtained in a whole and single process increasing the efficiency and erasing loss of time.
Automatic line CNC controlled for punching, marking and shearing profiles. This solution is ideal for metallic constructors. The bars (flat bars up to 500x400 mm, and angles up to 150x150x15 mm) up to 12 m long are pushed and clamped by a carriage. Material is always guided by lateral roller against line reference.
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MAG B : Drilling punching marking and plasma cutting machine for plates
MAG B range: MAG B 320-80, MAG B 320, MAG B 620, MAG B 1225
Efficient, easy to run and flexible machines for plates
Compact line for complete machining (drilling, punching, marking and plasma cutting) of middle and high thick plates in one handling
The purely software-based solution is a new approach in which a processor carries out all automation tasks within a single-processor mode. The PC software is used for processing PLC and NC tasks.
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