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ERMAKSAN's CPP ( COMBINED PLASMA PUNCH PRESS ) series proven quality and experience in production of sheet metal workbenches is being presented to the utility of our clients open to technology and continuous innovation. Strong mono block rigid C type body built up by welded steel and stress removed high acceleration axes designed to allow sheet loading from 3 sides economically lets the operation to be watched easily. The combination of HiFocus sensitive plasma cutting and hydraulic punching on a strong body. The moving sheet on X Y axes on a stainless with roller balls type table by clamps can be cut as sensitive as required contour by servo motorized automatic height adjusted torch at plasma unit after being processed by perforating and/or forming operations at punch unit. It realizes cutting and perforating processes at high speed and accuracy, and has the capability aimed at mass production. An alternative cutting process in comparison to other high cost cuttings. Furthermore the production period will be shortened on these kind combined workbenches because the worksheet will not be taken apart and transferred to different workbenches.
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The new Pullmatic 720 Laser integrates laser technology and hydraulic punching. With a combination of Laser cutting, punching, forming and tapping the possibilities will be endless. Complex contouring can be achieved even for one offs without special shaped tools and still producing an excellent edge quality. A system designed not only for prototyping and specials but also for long production runs.
The Fanuc C2000E laser system with its high beam quality and high maximum power, all typical cutting applications, such as cutting of mild steel, stainless steel and aluminium can easily be realised. Same cutting performance as with competitor's 3kW lasers i achieved!
A true multi tasking machine, the Pullmatic 720 Laser enables users to run Just In Time production with higher profitability. Any type of part can be processed through the system without having to move parts in-between other machine tools and therefore decreasing time and cost per part. Just like the other members of the Pullmatic family of punching systems, it can be fully automated for "lights out" environment and 24/7 production.
- Laser cutting, punching, forming, tapping
- J.I.T Just In Time Production
- Faster Return On Investment
- Start to finish process
- Prototyping
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COMBINATION TECHNOLOGY REDEFINED
Punching productivity and laser cutting flexibility is combined in one, cost-effective package
This flexible part processing system marries a 20 ton CNC hydraulic punch press with Fanuc GE fast axial flow CO2 laser
Offers exceptional part quality and accuracy at an affordable investment
Punches conventional round and shaped holes with precision and cuts holes or contours that are impossible for conventional punches and dies
1250 x 2500 mm maximum sheet size
6,35 mm maximum material thickness
Equipped with a low noise/scratch sensitive brush bed system
Ideal for processing lighter gauge components
A 33-station thick tool style turret offers large capacity for a versatile tool mix
Three 50,8 mm direct-drive auto-index stations accept standard, tapping or wheel style tooling
Laser resonator generates up to 2.5 kW of power to cut intricate shapes in metals and non-metals
Small part quantities with special or unusual shapes are produced without the need for special tooling
300mm x 450mm programmable work chute allows easy discharge of laser cut parts
Optional Pick-Sort system for automated sheet loading and unloading and piece-part retrieval and stacking
Key options
Pick-Sort robotic material handling system
CADMAN-P 3D offline software
Models Available:
Strippit LP1225 – 20 ton / 2.5 kW – 1250 x 2500 mm (before reposition)
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This machine is capable of producing scrolled strips for end production.
Unlike the slitter system with rotary cutters, the scroll shear is a stamping shear, processing straight trimmed or primary scrolled sheets.
Highly versatile: Can be used to process bright, lacquered and printed sheets made of tinplate, TFS, aluminium.
Flexible modular design.
Optimum handling.
Minimal changeover times.
Modular systems allows individual add-ons.
Scroll strip magazine
Magazine for fully automatic collection
of scroll trips on pallets.
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EMLZ combinations systems associates high performances prper to electric punching,bottom forming system, tapping unit and laser cutting. Owing to its original design,working zones are clearly separated. Designed to produce complex parts to high level of quality at the lowest cost,The EMLZ can be integrated to an automatic production line.
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FINN-POWER LP - INTEGRATION FOR OUTSTANDING FLEXIBILITY
The essence of FINN-POWER LP is the integration of well-proven C series 300 kN hydraulic punching technology with the latest generation of industrial CO2 Lasers.
LP features new coordinate table design for maximum sheet size of 3,074 mm x 1,565 mm without repositioning.
FINN-POWER's experience in the integration of subsequent work stages in the sheet metal working process is easy to see in our laser-punch combination.
The long list of system features and benefits for fabricating sheet metal components results from experience, continuous development and FINN-POWER's commitment to guarantee our customers´ competitiveness.
The availability of punching, forming, tapping, marking and laser cutting capacity in an integrated machine tool means component manufacturing can be planned for optimum quality and speed of production. Whatever the workpiece, you can choose the most profitable manufacturing method, or the most profitable combination of methods. For example, when laser cutting is required, a pre-punched start hole reduces laser cutting time, no piercing occurs, and lens life is prolonged as there are no harmful reflections from the surface of the material.
This intelligent integration increases productivity and offers flexibility for your today's and tomorrows manufacturing.
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MAP Automatic marking, punching, shearing line for metal profiles - flat bars - angle sections - I - U - H- UPAF, etc.
MAP range: MAP 160 MAP 300 MAP 450
Universal, powerful and high-speed machines
MAP 160, 300 and 450 machines are flexible marking, punching, shearing systems for metal profiles, etc., designed to switch easily from angle sections to flat bars, or to I - U - H profiles.
The modular design makes it possible to adjust equipment capacities to user requirements at the lowest cost.
Access to tools, punches and dies, is easy and makes it possible to switch production quickly.
The MAP series punching-shearing lines are the only machines on the market performing in a single pass all operations normally carried out on beams:
- easy programming
- fast and precise
- flange and web punching in a single pass
- easy and quick machine adjustment.
These machines are especially suited to steel structure construction.
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ALFA range is designed for automatically punching, marking and shearing of profiles. Therefore, the final part is obtained in a whole and single process increasing the efficiency and erasing loss of time.
Automatic line CNC controlled for punching, marking and shearing profiles. This solution is ideal for metallic constructors. The bars (flat bars up to 500x400 mm, and angles up to 150x150x15 mm) up to 12 m long are pushed and clamped by a carriage. Material is always guided by lateral roller against line reference.
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MAG B : Drilling punching marking and plasma cutting machine for plates
MAG B range: MAG B 320-80, MAG B 320, MAG B 620, MAG B 1225
Efficient, easy to run and flexible machines for plates
Compact line for complete machining (drilling, punching, marking and plasma cutting) of middle and high thick plates in one handling
The purely software-based solution is a new approach in which a processor carries out all automation tasks within a single-processor mode. The PC software is used for processing PLC and NC tasks.
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Fonon's Zero Width Laser Dicing Technology® (ZWLDT®) will cover unprecedented explosive growth and demand in semiconductor markets in China, Taiwan, Japan and Korea. This technology has lead to products, such as the BlackStar™, that offer the best in silicon wafer dicing over existing technologies.
ZWLDT® will slice the wafer much safer than mechanical saws that may cause wafer damage, and increase the yield per wafer as well as maximum throughput while minimizing the HAZ.
With the technology Fonon acquires, Fonon Display and Semiconductor Systems (FononDSS), has been able to launch a number of products that make the most of the technology for the semiconductor and flat panel display industry.
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IPTE 's depaneling systems offer a unique combination of cutting tools, material handling and tooling to cut high technology panelized printed circuit board assemblies. They can be utilized in all kinds of production environments and can be seamlessly integrated, for example, in in-line manufacturing environments with automated ingoing and outgoing feeder units, and also be used in stand-alone configuration for manually supplied loading and unloading of boards.
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LPKF MicroCut
Capable of cutting any shape without burrs
The LPKF MicroCut is a high-performance stencil laser. The LPKF MicroCut is capable of cutting any shape at up to 50,000 openings per hour.
The laser can cut apertures as small as 30 µm with a roundness better than 96%, and its effective material focus diameter produces sharp contours.
As a result of the new cutting technology post-treatment is not necessary anymore.
Absolute flatness of the material is reached also with highest component density by the new LPKF PulsShape function.
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Panasonic's UV laser scriber has a complete laser optics bench that offers flexibility to fit the specific application - the result of PFSA's experience in high volume microelectronic manufacturing and expertise in productivity.
The laser scriber enables the non-mechanical scribing and dicing of wafers. Primary uses include application for low and ultra-low 'K' wafers as well as non-mechanical scribing over metalized portions in the wafer streets which enables smaller kerf widths - allowing for greater numbers of die per wafer.
The UV Scriber enables sample builds for next generation products and maximizes die-level densities to reduce costs and increase profits.
Features & Benefits
Low K scribing with superior quality over mechanical dicing
Next generation supported via sample builds
Configurable for development of future capabilities
Increase profits by optimizing die-level density
HVM capable today
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Stealth Dicing Technology
In Stealth Dicing, a laser beam at a wavelength capable of transmitting through the material is condensed on an internal point in that material. This selectively forms a mechanical damage layer (stress layer) in a localized point near the light focus area so that the material is cut from the "inside". The operating principle of stealth dicing is fundamentally different from conventional blade dicing technology that cuts the material from the "outside".
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DIADISC 45OO
High-tech precision cut-off saw for the laboratory
This new precision cut-off saw has been designed for almost universal
use in laboratories. The standard model is thus optimally equipped.
Special characteristics:
Switch-controlled electrical cutting height adjustment of saw blade
Sliding table, free of play, with prismatic roller guides
Parallel stop with digital measuring system and fine adjustment
Integrated suction arm with brush head. It can be swivelled and adjusted in height
Integrated Micro-atomizer for selective dry or wet operation for highly efficient lubrication and cooling of the saw blade and workpiece
Reserve content level indicator for the micro-atomizer tank
Halogen illuminated work area, with non-dazzle and dimming features
Optimum positioning of operating and display elements
Saw blade and cutting disk depot for 6 tools in the machine (optional)
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Retsch SM 2000 cutting mills are especially high performance and user-friendly machines for crushing tough, medium-hard, soft, elastic, brittle and fibrous materials. Running slowly or quickly with different rotors and hoppers, they crush a wide range of materials, eg:: waste samples, plastic parts, biological substances, food and animal feed and beverage cans. The SM 2000 mills are therefore ideal for research, testing and operational laboratories, for technical training facilities or for creating samples in production.
Further model: SM 100.
Product Advantages:
powerful size reduction, even of heterogeneous mixtures
defined final fineness
low heat build-up
wide range of accessories for universal use
central locking device
fold-back housing
easy cleaning
robust, safe design
2-year warranty, CE-conforming
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In foodstuff laboratories, in chemical or biological research institutions - suitable analysis material is required everywhere for precise examination of foodstuffs. With the GRINDOMIX Knife Mill, Retsch now produces a grinding and homogenising machine that fulfills professional laboratory and analysis requirements. It processes foodstuffs with high water, oil or fat contents just as rapidly and reliably as dry, soft or medium-hard products. For the first time, Retsch provides a professional alternative to standard household mixers.
With the special cutting knife system and the variable grinding chamber of the Grindomix, the materials can be processed into an homogeneous analysis sample, quick and easy. Two straight knives at different heights, arranged at right angles to the direction of rotation, turn at a speed between 2,000 and 10,000 rpm in the centre of the mill vessel.
Product Advantages:
powerful speed-controlled 750 W industrial motor
speed pre-selectable, range 2000 - 10000 min-1
digital display of grinding time and speed
interval operation possible
three memory keys
gravity lid for automatic grinding chamber volume adaption
comprehensive range of accessories
sample vessel easy to clean and exchange
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Cutting mills are particularly well suited for comminution of soft to medium-hard, fibrous or tough materials (including plastics). They are frequently also used in the preparation of heterogeneous substance mixtures and for sample preparation for RoHS and WEEE analysis. In this type of mill, samples are comminuted through cutting and shearing. The fineness is determined by a sieve insert.
Various knife geometries and replaceable blades ensure maximum flexibility and durability. Grinding parts of various steel types as well as of hardmetal tungsten carbide can be used for controlling the abrasion problems.
All grinding parts can be removed for cleaning in just a few seconds without tools – unbeatable fast, simple and efficient!
YOUR ADVANTAGES WITH FRITSCH CUTTING MILLS
- Especially simple operation for fast work
- Unmatched ease of cleaning thanks to patented quick opening facility
- Optimum airflow for particularly fast grinding and secure protection against clogging
- More stable running and low wear due to the patented double cone bearing of the rotor
- Exceptionally long service life through use of replaceable and fixed knives
- Unique grinding chamber geometry: minimal dead space and progressive cutting geometry between the rotor and the fixed knives – for faster and simpler operation
- Grinding parts with different cutting geometries and materials - perfectly adjustable to your application
By the way:
FRITSCH Cutting Mills are available in different configurations – for each application the perfect Mill!
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IPTE 's depaneling systems offer a unique combination of cutting tools, material handling and tooling to cut high technology panelized printed circuit board assemblies. They can be utilized in all kinds of production environments and can be seamlessly integrated, for example, in in-line manufacturing environments with automated ingoing and outgoing feeder units, and also be used in stand-alone configuration for manually supplied loading and unloading of boards.
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MAP Automatic marking, punching, shearing line for metal profiles - flat bars - angle sections - I - U - H- UPAF, etc.
MAP range: MAP 160 MAP 300 MAP 450
Universal, powerful and high-speed machines
MAP 160, 300 and 450 machines are flexible marking, punching, shearing systems for metal profiles, etc., designed to switch easily from angle sections to flat bars, or to I - U - H profiles.
The modular design makes it possible to adjust equipment capacities to user requirements at the lowest cost.
Access to tools, punches and dies, is easy and makes it possible to switch production quickly.
The MAP series punching-shearing lines are the only machines on the market performing in a single pass all operations normally carried out on beams:
- easy programming
- fast and precise
- flange and web punching in a single pass
- easy and quick machine adjustment.
These machines are especially suited to steel structure construction.
|
|
ALFA range is designed for automatically punching, marking and shearing of profiles. Therefore, the final part is obtained in a whole and single process increasing the efficiency and erasing loss of time.
Automatic line CNC controlled for punching, marking and shearing profiles. This solution is ideal for metallic constructors. The bars (flat bars up to 500x400 mm, and angles up to 150x150x15 mm) up to 12 m long are pushed and clamped by a carriage. Material is always guided by lateral roller against line reference.
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MAG B : Drilling punching marking and plasma cutting machine for plates
MAG B range: MAG B 320-80, MAG B 320, MAG B 620, MAG B 1225
Efficient, easy to run and flexible machines for plates
Compact line for complete machining (drilling, punching, marking and plasma cutting) of middle and high thick plates in one handling
The purely software-based solution is a new approach in which a processor carries out all automation tasks within a single-processor mode. The PC software is used for processing PLC and NC tasks.
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UNIQUE GLOBAL SUPPLIER !
With the AXXAIR global concept you may upgrade the tube cutting machines from:
· simple orbital cutting
· to automatic orbital cutting
· to automatic orbital cutting and welding for prefab applications: CC+SASL
· to traditional orbital welding with closed heads: SASL+SATF
IN A FEW MINUTES ONLY !
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The Modular Drive System from Bug-O Systems can provide continuous welding at precise travel speeds, producing flawless welds in a fraction of the time required by hand welding. Various types of rail allow the system to be used on all types of work. Alternative Control Modules allow the system to perform continuous stringer welding, weave welding, stripping, beveling and programmable shape cutting.
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The KatII incorporates everything required to automate your
cutting/ welding operations...quickly, easily, economically. It is
comprised of the Kat II travel carriage and rigid 8 ft. (2438mm)
straight track and torch or gun holder assembly. The carriage
travels in a forward or reverse direction (vertical or horizontal) on
its track, moving the torch or welding gun along the pre-set path
at precisely controlled speeds. The accuracy, uniformity and
quality of the cut or weld is improved. Productivity is increased.
Costs reduced. It is important to note that the Kat II carriage is
not designed to travel on radius roll formed track.
AND...YOU CAN EASILY CONVERT YOUR KAT II
INTO AN EXCELLENT CIRCLE CUTTING MACHINE
This Gullco accessory, comprised of undercarriage, radius
arm and centering pin, eliminates the need for track. The
travel carriage is readily fitted on the top of the undercarriage.
Its drive system engages the undercarriage gears
...moving the assembly in a forward or reverse direction
at desired cutting speeds along a perfectly circular path. A
slide lock on the radius arm allows fast, easy adjustment of
II the circular diameter.
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