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At AMEC we have taken our extensive and in-depth knowledge of drilling and production to create a complete deep hole drilling system, which includes three outstanding product ranges to meet the diverse and often extreme demands of deep hole drilling. This specialised catalogue covers all of the products in our deep hole drilling programme and provides detailed information on our XL and 3XL drills together with the innovative BT-A Drill, which sets new standards in accuracy, tool life and performance in this application sector.
Whatever your deep hole drilling requirements, AMEC has the solution.
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AMEC HSS Super Cobalt
PVD Coated Production Drills
Features and Benefits
- HSS Super Cobalt Substrate
Allows longer tool life and increased heat resistance over HSS drills
- Preferred Point for Stainless Steels
135° split point
Self centering point
- Heavy Duty Construction
For increased tool strength
Reduces thrust for ease of penetration
- For Use in Most Materials
Stainless Steels, Tool Steels, Alloyed Steels, Titanium, Cast Irons and Carbon Steels, Free Machining Steels, Steels etc.
- Choice of Coatings
Balinit® Helica coating for greater abrasion resistance, extra sheer strength, lower adhesion tendency
AM200® for increased tool life and improved drilling performance
- Stocks
Stocked in Helica coating and uncoated condition from 1mm to 13mm diameter
Stocked in Stub, Standard, Long Length and Extra Long Length
- HSS Cobalt drills manufactured to DIN standards
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Walter Titex UFL – always the first choice for drilling specialists
The special flute profile, the 40º helix angle and the form U point grind guarantee good chip clearance, considerable tool rigidity, excellent chip evacuation properties and a controlled chip breaking.
Unique AlCrN-based power coating
Perfect chip removal thanks to large chip clearance
Can be used universally
Attractive price/performance ratio
High process reliability
Varied application possibilities with regard to materials and application (e.g. MML).
Ensures free machine capacity
VA INOX – HSS-E-drill
Austenitic stainless steel is extremely difficult to machine due to its very high strain, great toughness, unfavourable chip formation and poor heat conduction. A completely new type of HSS-E drill has been developed as a reliable solution – the “VA INOX”.
TINAL FUTURA TOP coating for increased wear resistance, optimum chip transport and prevention of material pick-up.
Enormous increase in feed rates
Economical production of small and medium-sized batches as are often required for stainless steel components
Extremely high productivity
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Revolution Drill™
The AMEC Indexable Drill Range
The AMEC range of adjustable indexable carbide drills provides the ultimate in versatility as they can be pre-set to cut any diameter hole within their range of 47.75mm to 142.75mm.
The AMEC Revolution™ drilling system uses 'over-centre' cutting to drill from solid without the need for a pilot hole.
Available in a range of shank styles and capable of drilling to depth up to 5 times diameter. The AMEC Indexable range is a powerful and versatile drilling solution that can delivery high productivity and a low cost per hole in a diversity of applications and industry sectors.
Features and Benefits
Drills from Solid, no pilot required
Revolutionary design allows adjustability upto 5.1mm on diameter
Drill Depths up to 4.5 times diameter
Removable cartridges for easy replacement
Insert design allows for excellent chip control and aggressive penetration rates
Less tool inventory needed for range of diameters
The proprietary AM200® coating increases tool life above competitors premium coatings.
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Pointing the way in solid drillingKOMET KUB® solid drills
For more than 30 years, the KOMET KUB® solid drill family has been developing into a leading tool concept. Through the use of high-performance hard metals and coatings of the latest generation, the cutters are optimally matched to the solid drilling process.
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Walter provides its customers with yet another boost in productivity through the introduction of the two new drills from the Xtra-tec® series.
The Xtra-tec® Insert drill with two four-edged indexable inserts is ideal for full or spot drilling on inclined or spherical surfaces.
The Xtra-tec® Point drill is particularly convincing when producing short drill holes or through holes with additional chamfer.
Walter B4213
Increase in productivity from the higher work values
Low hole tolerance thanks to the optimum balance of forces
Excellent surface finish from the WIPER action at the hole diameter
Cost reductions:
– 4 cutting edges per insert
– higher cutting parameters – saving additional follow-up operations
High process reliability from positive
locking of the insert
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The new solid carbide drill Walter Titex X·treme PLUS is an innovative masterpiece and it sets new standards. This high-tech tool has a unique multifunctional double coating for extremely high cutting speeds.
This enables huge increases in drilling productivity - with the best surface finishes.
X-treme
Walter Titex Xtreme
Maximum productivity; at least double that achievable using conventional tools = more productivity, lower production costs
ALTERNATIVE: double the tool life with conventional cutting data = e.g. fewer tool changes
High process reliability
Excellent surface quality
Varied application possibilities with regard to materials and application (e.g. MQL).
Ensures free machine capacity
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Sutton Tools recognises the relentless challenge facing metal working industries to produce faster and more efficiently than ever before and is pleased to provide the high performance market with the most cost efficient cutting solution with the release of it’s High Performance Range of Drills.
The comprehensive range of high performance drills now includes Cobalt and Vanadium based grades of high speed steel(HSS-Co, HSSE-V), as well as the latest developments in Powdered Metallurgy high speed steel (PM-HSS) and Carbide ranges, manufactured to DIN standards, which are complemented by TiN, TiCNite, AITiN (multi-layer) and CrN ceramic surface coatings and state of the art Vacuum Heat Treatment.
There are so many variables that affect the final outcome, and hence overall cost effectiveness of a job, that selecting the right drill can be some what of a challenge.
However the Sutton High Performance Range has simplified this task, by colour coding the tools to the material group in which it is intended for, allowing you to quickly select the most suitable tool for your job.
For more information visit our website on http://suttontools/IndustrialDrills
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ASC 320™ Solid Carbide
High Penetration Drills
Patent Pending Geometry For 3-20mm Diameter Product Range
Unique combination of geometry and coating allows for use in a wide variety of applications
Durability through reinforced shank
Through coolant design
Available in 3.5 x, 6x, and 9x drill depth to diameter ratios
Parallel core for optimum reconditioning opportunities
High productivity in difficult materials
Extended tool life
Excellent chip control
Ideal for use on Stainless Steel, Inconel, Hastelloy, Titanium etc.
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WhizIn, another revolutionizing patented product developed by WhizCut, is designed to improve productivity of internal applications. It has been specially developed for small diameters in internal turning applications, and is unlike anything else on the market.
The WhizIn tool holder has the carbide bar mounted at an angle to achieve the maximum stability for a set diameter. By grinding away less from the base of the insert, the insert becomes more stable. Other benefits are less grinding time and grinding stress and that the coolant may go through the tool holder and spray directly on to the cutting zone.
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Solid Carbide Strengthened Boring Bars (L/D ≤ 6)
New Concept for Non Vibration - Machining
Compared to conventional steel shank boring bars, Tungaloy's new concept allows for a larger overhang boring.
The carbide reinforcements increase the tool rigidity close to the performance of standard solid carbide boring bars.
The optimal combination of stiffness and elasticity minimizes incoming vibrations and allows for the highest machining accuracy.
- High machining rigidity (close to solid carbide boring bars)
- Minimized chatter especially at large tool overhang L/D ≤ 6
- Best workpiece dimensions accuracy
- Excellent surface quality
- Increased tool life
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An innovative programme of high performance solid carbide drills offering an optimum blend of performance, tool life and hole quality:
- Spotting Drills
- Stub Drills
- 3 Flute Drills
- Jobber Drills
- Double Margin Drills
- Drills for Aluminium
- Drills for Stainless Steel and Exotic Materials
- Multi-Application Drills
- Straight Flute Drills
- Drills for Deep-Hole Applications
- Replaceable Head Drills
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CoroDrill Delta-C R846
Sandvik Coromant has developed a new drill, CoroDrill Delta-C R846, for Heat Resistant Super Alloy machining in aerospace applications, such as the production of gas turbine casings. The new drill is designed for the continuous and reliable production of holes in demanding HRSA materials, which place heavy demands on the cutting edge. The geometry of the new CoroDrill Delta-C is optimised for maximum efficiency in repeat short hole drilling. The new cutting edge has a more consistent curve for added strength in the outer corners where cutting forces can be highest in demanding applications. This distributes the cutting forces evenly over the cutting edge – giving an even wear without sudden changes.
CoroMill Plura
The CoroMill Plura solid carbide endmill family covers most milling applications from roughing to superfinishing, keyslot milling and chamfering.
The endmills are designed with several length options to maximise productivity from short to long reach. They are supplied in diameters from 0.4 - 25 mm and also available in an multi-edged version for super finishing and a spherical version for optimised accessibility.
CoroMill Plura endmills are supplied in three different carbide grades covering wet and dry milling in steels, stainless steels, cast iron, heat resistant super alloys, hardened materials as well as aluminium.
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The CHAMDRILLJET family features high volume production with incredible chip evacuation.
ISCAR's gundrills are for applications requiring high precision deep drilling.
- Specially tailored - drilling tools upon request
- Solid carbide drills
- UNICHAMDRILL
- Carbide drill heads, twist drill
- CHAMDRILLJET
- DR Drill inserts, soft cut
- Drilling, DZ Drill types and diameter range
- PICCOMF
- Metal chamfering tools, chamfering rings
- The PRE-THREAD DCT CHAMDRILL
- New modular chamfering drill holders
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Solid Carbide Endmills
High precision and wear resistance of solid carbide tools are a guarantee of success for economically effective cutting operations.
The new Tungaloy endmill series reaches exactly this high demand of performance. It features a wide range of tools for different milling operations of various work materials such as steels, stainless steels, hardened steels and nonferrous metals. As a result of our new development and field testing we are able to offer a new series of end mills with numerous cutting angles, made to fit the standards of work materials. Because of an oxidation resistant and stable coating (TiAlN-PVD), endmilling can proceed even at high speed. The simultaneous high process stability and reliability of the new Tungaloy solid carbide endmills can result in a decrease of production time and employee investment.
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Features
# Excellent chip flow
# Low cutting force by cross thing
# High rigidity of drill body
# High accuracy & surface finish
# Longer tool life with TT 9030 grade.
Solid carbide dill
Internal coolant
SHO 3 XXX - 3XD
SHO 5 XXX - 5XD
# Drill range
3.0mm to 20.0mm
External coolant
SHD 3 XXX - 3XD
SHD 5 XXX - 5XD
# Drill range
3.0mm to 20.0mm
carbide drill
Internal coolant
BHD 3 XXX - 3XD
BHD 5 XXX - 5XD
# Drill range
12.0mm to 32.0mm
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CHAMDRILLJET, the new evolution of CHAMDRILL, has all of the familiar CHAMDRILL advantages and in addition two coolant holes extending all of the way to the cutting edges.
The new CHAMDRILLJET also features new drill head geometries.
All of these new developments are a result of ISCAR's advanced manufacturing technology.
Drill Heads
CHAMDRILLJET features four different, standard drill head geometries designed specifically for optimal performance and
maximum reliability when used on various materials.
- IDP - For use on carbon and alloy steel (ISO P).
The drill head has a honed cutting edge.
- IDM - For use on stainless steel and high temperature
alloys (ISO M).
The drill head features a T-land on the cutting edge.
- IDK - For use on cast iron (ISO K). The drill head is designed with
a honed cutting edge and two peripheral chamfers.
- IDN - For use on aluminum (ISO N). The drill head is manufactured with a sharp cutting edge and polished flutes.
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The COMBI tool combines drilling with back chamfering into a single tool. Save time, money and space on your machining center with a combination tool.
Combine operations by adding patented chamfering systems to existing operations.
Reduce tool changes and cycle times to boost production.
Custom made tooling for boring, drilling, and countersinking with deburring.
From 9.5mm to 35mm.
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SHARK-Cut®...the high-performance drilling and turning system –
effective and productive!
• CNC polished inserts ( AWI / WI ), available optionally in coated or non-coated finish
• extremely efficient boring tools
• suitable for turning and boring
• four machining processes possible with one tool
• maximum precision and process dependability
• all holders complete with an internal coolant feed
• drilling depths up to 3xD
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Sandvik Coromant's drilling programme offers a wide range of high performance drilling products.
Regardless of the hole style - we can offer you the right tool for the best productivity in a wide diameter range. Both solid carbide drills and indexable insert drills are available.
CoroDrill® 880
When Sandvik Coromant recently introduced CoroDrill 880 it was perceived as a giant leap in short hole drilling. The Step Technology made the first indexable insert drill with perfect cutting force balance wich will substantially improve production economy in holemaking. Up to 100% higher feed rate and closer tolerances are achievable.
CoroDrill® 800
Sandvik Coromant also offer drills for deep holes up to 150 times the diameter in a wide diameter range in the Ejector and STS systems. Double your productivity with the new unique CoroDrill 800.
With Tailor Made and Special drills included the programme offers unlimited possibilities.
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The multi-function system enables one single tool to conduct turning, drilling and boring operations.
Features
# Minimized tool positions.
# Less programming effort.
# Shorter set-up times and reduced pre-setting times.
# Reduced stock-keeping costs.
# Drilling range: 8 - 20
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Developed in cooperation with the University of Sheffield Advanced Manufacturing Research Centre with Boeing in the UK, Dormer's drills for composite materials feature a unique, patented point design that reduces thrust and torque requirements. This improves cutting efficiency and significantly reduces splintering and delamination at exit.
There is an internal coolant option for wet machining and a diamond coated option to further enhance tool life. The range is available from 2.38mm to 20mm diameter and with overall lengths up to 310mm as a ‘special order’, allowing the end user to specify their own requirements, including sizes, applications and cutting conditions.
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- Maximizes cost savings by eliminating step drilling for deep holes
- Reduces cycle times up to 15 times over gun drilling
- Reverse web taper for maximum chip removal
- Ultra-smooth surface treatment aids in chip removal
- Coolant-thru
- TiAlN coated for long tool life
The FTO-GDXL is capable of non-step drilling up to 30 times diameter! By eliminating step drilling, cycle times are reduced up to 15 times over gun drilling.
FTO-GDXL Drills are coolant-thru and feature a reverse web taper, ultra-smooth surface treatment, and OSG’s special TiAlN coating, all contributing to efficient chip removal in deep holes. The new drill is available in sizes ranging from 2.5mm (0.098”) to 20mm (0.787”) in diameter.
These drills are capable of working in a wide variety of work materials. In trial applications, cost savings over traditional gun drills are most often measured in thousands or tens of thousands of EURO.
To request more information on this product, please visit our Literature Request Page
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Deep holes are defined by a high ratio between hole depth and hole diameter. Deep hole drilling is the preffered method for drilling hole depths of more than 10 x the diameter up to 150 x diameter. Sandvik Coromant are a world leading manufacturer of deep hole drilling systems.
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TBT single-lip drills are manufactured for any drilling diameter (1/1000 mm steps) from 0.9 mm to well over 50 mm and in overall lengths which can even exceed 2500.
Depending on the material to be drilled, the machine utilised by the customer and the particular drilling situation, we manufacture the optimum tool for your applications.
Whether in standard version or for widening already existing bores, as step tool for making precision stepped bores with minimised centre offset or as special tool for special boring, whether without coating or in a version with coating, and for the most exacting requirements, also with diamond-tipped tool cutting edge.
TBT advises you and implements your head and shaft requirements for the tools efficiently and quickly with the latest design and production methods.
The tool head and shaft are brazed with the clamping sleeve to fit your machine.
TBT always keeps several hundred different clamping sleeves in stock. Just ask for our complete offer of accessories for deep hole drilling.
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Drills are basic manufacturing tool whose speed, precision, and safety have an important bearing on the quality and efficiency of production operations.
OSG is gaining an increasingly large share of the drill market through the development of drills that ensure superior productivity.
Used in combination with OSG's taps and end mills as a total tooling solution, OSG drills provice manufacuturers with various business advantages, including cost savings.
Try with our:
- EX-SUS-GDS/GDR drills for stainless steels (No pecks anymore!)
- VP series for hardend steels with high speed drilling
- SH-DRL for quenched and tempered steels (up to 70 HRC!)
- etc....To request more information, please visit our Literature Request Page
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MDS and KDS Drills meet the industry demand for effective and efficient driling of steels, cast irons and exotic materials. Available in large to very small diameters, they offer excellent productivity and about 10 times the tool life of HSS drills.
• Increased strength - A thicker web and narrower flute increase torsional rigidity throughout the drill body, reducing oversizing and improving surface finish.
• Lower cutting forces - Positive radial rake angles significantly reduce cutting force, torque and power requirements.
• Better chip removal - The cutting edge geometry, formed by the concaved cutting edge and flute wall produces short, curled chips which are easily evacuted.
• Advanced tool materials - A titanium substrate increases tool strength, while PVD coating improves wear, adhesion-resistance and cutting forces.
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Fine adjustment head:
Flexibility in fine boring
KOMET MicroKom® and KomTronic®
The technically sophisticated product series KOMET MicroKom® and KomTronic® stand out for their particular performance capability and flexibility. They therefore come up to the highest requirements in terms of precision, concentricity and replacement accuracy.
The modularity, a wide range of the latest cutting materials and high-performance coatings complete the series for all requirements in fine boring machining.
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