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Associated with reinforcement fibers our advanced resin technology and high value thermosets allow fabircation of composite materials with high mechanical and thermal performances.
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Ampreg 21 - Epoxy Wet Laminating System
- Low initial mixed viscosity
- Good cure progression from ambient only cures
- Non Pigmented Resin and Hardeners
- Improved Health and Safety
- Optimised for Hand Lay-Up
- Excellent Fibre Wetting
- Germanischer Lloyd approved
Ampreg 21 has been optimised for the manufacture of large composite structures using hand layup, and vacuum bagging techniques. The relatively low initial mixed viscosity of Ampreg 21 allows easy wetout of heavyweight reinforcements. It has been formulated to give a good Health and Safety product.
Ampreg 21 has been designed to give excellent mechanical and thermal properties from both ambient temperature cures, and moderate temperature postcures (50°C). This system is available with a range of hardener speeds, from Fast to Extra Slow.
Ampreg 21 is optimised for use between 18 - 25°C. At lower temperatures the product thickens and may become unworkable. At higher temperatures working times will be significantly reduced. Maximum relative humidity for use is 70%.
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Epoxy Resin
Ref: ER2001
Black
Medium viscosity
General purpose
Flame retardant to UL94V-0
Excellent insulation properties
Application: Potting PCBs, coils, transformers, mould casting
Epoxy Resin
Ref: ER2074RP250G
White
Thermally conductive
Flame retardant
No abrasive fillers
Application: Potting PCBs, power supply DC-DC converters, temperature sensors
Epoxy Resin
Ref: ER2183RP250G
Black
Lower Viscosity alternative to ER2074
Enhanced machine mixing and dispensing
Application: ABS, pressure and temperature sensors, power supplies
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Master Bond offers a broad line of epoxy casting materials. These systems include two part systems that cure at ambient temperatures or more quickly at elevated temperatures, as well as one part, no mix systems requiring elevated temperature. Master Bond's casting compounds feature any of a number of unique or combined physical, electrical, optical and thermal properties. These include strength, rigidity/flexibility, machinability, greatly enhanced weatherability, chemical resistance, color retention, heat resistance (service temperatures up to 400°F), flame resistance meeting UL94V-0, bio-compatibility (USP Class VI), highly insulative/conductive i.e. very low/high volume resistivity, optical clarity, high indices of refraction, excellent dielectric strength and low dissipation factors.
Some of the more specialized casting compounds have superior dimensional stability with linear shrinkage after cure less than 0.0002 inches/in, are thermally conductive, cryogenically serviceable possess very low viscosity which assures complete fill-in around complicated contours in even very complex configurations etc. Master Bond's technical staff will be glad to recommend the product best suited to your needs.
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Ampreg 22 - Epoxy Laminating System
- Optimised for open-mould laminating of large structures
- Improved health and safety
- Lloyds approved
- Germanischer Lloyd approved
Ampreg 22 is an established and widely used laminating system. It is intended for both wet lay-up and vacuum bagging processes and uses the most up-to-date epoxy chemistry available. Its long working time, low exotherm and low viscosity make it ideal for the manufacture of large, high performance composite structures.
The Ampreg 22 system consists of a resin and a choice of five hardeners to provide a complete range of working properties. With its 14 hour hardener Ampreg 22 can provide laminate working times of over 14 hours at 20°C whilst having low exothermic reactions even when used in thick sections. The Fast hardener has such rapid through-cure at 25-30°C that it can be used to produce small mouldings that are demouldable in just a few hours.
The low initial viscosity allows laminates to be produced by contact pressure, vacuum or pressure bag techniques, filament winding, or vacuum assisted resin injection. Thorough wetting of reinforcement fibres is ensured by the low viscosity and excellent air release properties of the resin / hardener mixture. This, in particular, assists with the impregnation of aramid and carbon fibres.
Ampreg 22 resin has one of the lowest diluent contents of any epoxy resin system available today. Together with the use of some unique chemistry in the hardeners, the overall system shows marked improvements in handling safety over other products.
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T-Paste 70-1 - Low Density Epoxy Tooling Paste
T-Paste 70-1 is a low density tooling paste designed for the manufacture of patterns in the boatbuilding market. It has been formulated for ease of application and to give an excellent surface finish when CNC machined.
T-Paste 70-1 can be applied directly to expanded polystyrene (EPS) and is very low exotherm and shrinkage when applied at thicknesses up to 40mm. This allows the paste to be applied in one operation over large areas.
T-Paste 70-1 can be CNC machined after a 1 day cure at an ambient temperature of 21°C and has outstanding Health and Safety; no smell or volatiles when applied and forms chippings when machined.
The combination of fillers used in T-Paste 70-1 provide a paste that gives high cut definition in detail areas (no breakout on edges) and patterns with a good level of toughness for transport/movement between mould shops.
- Compatible with 2KM, Dekumed,Tartler & Graco mixing machines
- Easy to apply at thicknesses up to 40mm on a vertical surface
- Low exotherm & shrinkage in thick sections
- Can be rough machined after 1 day@21oC
- Excellent machining properties
- Provides a high quality surface finish for mould or part production
- Temperature performance up to 85°C
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T-Paste 70-1 Repair - Epoxy Tooling Paste Repair System
- Provides a seamless repair to patterns produced using T-Paste 70-1
- Fast hardener is designed for use with T-Paste 70-1 resin
- Can be sanded after a 4 hour cure at ambient
- Same performance as T-Paste 70-1; hardness & mechanical/thermal properties
- Supplied in 400ml 1:1 cartridges to ensure good mix quality
T-Paste 70-1 repair product has been designed for the repair of patterns/direct moulds produced using T-Paste 70-1. The properties of the repair paste have been matched to the T-Paste 70-1 product. This ensures that the repairs are not visible on the pattern surface and will not print on the mould surface.
The repair product is supplied in a simple to use 400ml 1:1 cartridge which guarantees a good mix quality and allows the operator to apply the paste directly to the repair area.
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Scapa Resins & Putties
Scapa is one of the few European producers of self-amalgamating tapes and putties used for both general purpose industrial and more technically demanding electrical and cable related applications. The range includes PIB and EPR rubber products, together with specialist sealing putties.
Epoxy or PU resins sold as supplementary products predominantly to cable kit manufacturers as part of the cable components range.
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PRIME™ 20LV - Epoxy Infusion System
- Very low viscosity
- Variable infusion times
- Very low exotherm even in thick sections
- Suitable for infusing very large structures
- Lloyds and Germanischer Lloyds approved
PRIME™ 20LV is the next generation of PRIME™ 20 epoxy infusion system, which is specifically designed for use in a variety of resin infusion processes including RTM (resin transfer moulding), SCRIMP™ and RIFT (resin infusion under flexible tooling).
PRIME™ 20LV has a much reduced viscosity resin and longer working time, which makes it ideal for infusing very large parts with complex reinforcements in one operation. It maintains the exceptionally low exotherm characteristic, which allows thick sections to be manufactured without risk of premature gelation due to the heat of exothermic reaction. This low exotherm will also help to extend the life of mould tools.
PRIME™ 20LV has been used successfully for the single-operation moulding of components ranging from narrow carbon yacht masts, up to 80' yacht hulls and wind turbine blades. It achieves excellent mechanical and physical properties from a moderate (50°C) postcure, offering the finished laminate properties that lie between hand lamination and low-temperature cure prepreg processes.
The PRIME™ 20LV system is available with three hardeners, offering a range of working times and cure speeds. This enables the geltime of the resin to be more closely matched to the required infusion time for any particular size of moulded part.
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Master Bond formulates a wide selection of metal charged adhesives for numerous industries. Theses include metal repair adhesives with aluminum and stainless steel fillers.
Master Bond’s line of electrically conductive adhesives is the number one choice for the design of tomorrow’s advanced electrical circuitry. Nobody offers more choices or solutions. The Master Bond product line includes silver, nickel, copper and graphite filled compounds. We even offer silver coated nickel systems for low resistance where cost effectiveness is crucial. Specific compounds are designed to cure at ambient temperatures or upon brief exposure to elevated temperatures. The cured products offer high physical strength, superior substrate adhesion and uniform electrical conductivity even upon exposure to hostile environmental conditions. Long term durability is excellent.
Master Bond also manufactures one and two component thermally conductive systems. They include epoxies, silicones and other elastomeric systems. Special formulations for unusual service conditions are available. They include serviceability to 500°F, at cryogenic temperatures, and in high vacuum environments as well as systems that are easily repairable. Designed for easy application, these compounds can be purchased in convenient packaging. They are used on heat sinks, fan sinks, package lids, motor controls, multiplexers, sensors, power semiconductors and thermistors. Toughened systems have been successfully employed in applications requiring resistance to shock, vibration and thermal cycling.
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DYMAX light-curable adhesives cure in seconds upon exposure to longwave ultraviolet light and/or visible light. Light-curable adhesives optimize the speed of automated assembly, enable 100% in-line inspection, and increase product throughput. Industrial adhesives are available for plastic sealing, metal bonding, and glass assembly, as well as for joining dissimilar substrates.
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Epilox® M 923 and Epilox® - hardeners M 924 und M 925 are laminating systems which are preferably used for manufacturing of rotor blades for wind power stations. The main advantage of these systems, compared to our standard laminating system Epilox® M 730 + Epilox® - hardener M 734, is the compatibility of the fast curing hardener Epilox® - Härters M 924 with the slow curing hardener Epilox® - Härter M 925 allowing to adjust the reactivity of the batches in dependence on the ambient temperature. Mixtures of both hardeners may be prepared in any desired ratio without changing the mix ratio of resin and hardener. This system is approved according to no. WP 0320009 HH of Germanischer Lloyd.
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Ashland Inc. DERAKANE*and DERAKANE MOMENTUM 411 series are epoxy vinyl ester resins based on bisphenol-A epoxy resin and provide resistance to a wide range of acids, alkalis, bleaches, and organic compounds for use in many chemical processing industry applications.
Ashland Inc. DERAKANE 441-400 epoxy vinyl ester resin is a lower styrene-content resin that has an optimized epoxy backbone and resultant superior thermal properties and corrosion resistance performance which places it as a type between DERAKANE 411 and DERAKANE 470 series.
* Trademark of Ashland Inc.
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DION® 9100-700 is a thixotropic and pre-accelerated Bisphenol-A epoxy based vinyl ester resin. This resin exhibits high water and chemical resistance, particularly towards acids, alkalis and oxidizing agents.
The outstanding all round properties make it particularly suitable for use in Marine/ Swimming Pools as both a skin and bulk laminating resin but also in Industrial production of tanks, process equipment and constructions subjected to high static and dynamic loads.
APPLICATION
The incorporated accelerator system combined with NORPOL PEROXIDE 11 or Butanox LPT minimises foaming and provides relatively short gel times and rapid curing. Recommended laminate thickness applied wet-on-wet is 1-5 mm.
DION® 9100-700/710 is especially formulated for hand lay-up and spray-up requirements and impregnates both glass, carbon and aramid fibres rapidly.
FEATURES BENEFITS
• Epoxy based vinyl ester resin
• High mechanical properties
• Excellent chemical resistance to a wide variety of corrosive environments
• Good crack resistance
• Good fatigue resistance
• Excellent hydrolytic stability - Very low water absorption
• Low viscosity - Improved glass fibre wet-out
• Good curing - Good final cure even with relatively long gel times
APPROVALS
• Det norske Veritas, DNV – Grade1
• Lloyds Register of Shipping
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DION® 9100 is a non-accelerated epoxy based vinyl ester resin. This resin exhibits high water and chemical resistance, particularly towards acids, alkalis and oxidizing agents.
The outstanding toughness, fatigue properties and temperature resistance make it suitable for production of tanks, pipes, scrubbers and process equipment.
APPLICATION
Typical production methods are filament winding, hand lay-up and pultrusion.
Features and Benefits
• Epoxy based vinyl ester resin
• High mechanical properties
• Excellent chemical resistance to a wide variety of corrosive environments
• High elongation and good crack resistance
• Good fatigue resistance
• Excellent hydrolytic stability - Very low water absorption
• Low viscosity - Improved glass fibre wet-out
• Good curing - Good final cure even with relatively long gel times
Approvals
• Det norske Veritas, DNV – Grade1
• Lloyds Register of Shipping
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one-component epoxies
heat-curing
DELO-MONOPOX adhesives and casting resins are a durable alternative to traditional joining procedures like riveting, welding or hard-soldering.
Individual modifications cure extremely rapid and were created for the high-tech area (electronic adhesives)
Bonding hard metal segments
in saw blades Magnesium bonding at suction pipe modules of motors
Properties DELO-MONOPOX adhesives and casting resins:
extremely resistant to stress
heat resistant
high chemical resistance
Application areas:
Mechanical engineering and construction
Electronics
Metal processing
Automotive engineering industry
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Areas of Application
- For backfilling in foundry pattern and mould making
Product Benefits
- Good flowability and long potlife
- High casting thickness, unfilled up to 40 mm, dependent on thermal conductivity of the mould material
- Can be filled with high contents, e. g. of
- Aluminium grit up to 100:100 pbw per resin component
- Casting thicknesses more than 100 mm are possible with hardener Biresin® F2, filled with Aluminium grit
- Good mechanical properties, e. g. hardness
Description
- Two-component-epoxy-system
- Biresin® G32, epoxy resin, green, filled
- Biresin® F4, amine, colourless, unfilled
- Biresin® F2, amine, yellowish, unfilled
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CORDOBOND® epoxy repair systems for industrial, marine, utility and other demanding maintenance applications produce long-lasting repairs with outstanding impact strength, tensile strength and abrasion resistance. These liquid and paste formulations bond tenaciously to most materials for effective repair of pinholes and ruptures to complete breaks in pipes, tanks, flanges, machinery casings, etc., including equipment carrying water, low-pressure steam, gases, petroleum, alcohol and caustics. Specialized grades range from CORDOBOND Sealer for small holes; to CORDOBOND Steel Putty for repairs that can be drilled, tapped and machined.
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Our standard laminating system for all-purpose applications is Epilox® M 730 + Epilox® - hardener M 734. It is used for manufacturing of composites for boats, pipes and containers. Further applications are found in component parts for the building industry and as repair material for composite parts. This system is approved according to no. 6410/01/19490 of Germanischer Lloyd.
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Texipreg® includes prepregs from fabrics, multiaxial and unidirectional tapes by using resin systems in-house designed and manufactured, based on epoxy, phenolic and thermoplastic matrix.
Texindustria® and Saatilar® products can be impregnated.
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Areas of Application
- For injection processing
- Specially for applications when curing temperatures of > can not be implemented
- The hardeners Biresin® CH80-1 und CH80-2 can be applied for the manufacture of smaller parts in hand lay-up processing too
Product Benefits
- Approved by German Lloyd for the production of components
- One resin with four hardeners with different reactivity
- Uniform mixing ratio of 100 : 30
- The reactivity can be adapted by mixing the hardeners
- Because of low mixed viscosity fast infiltration of dry fabrics and nonwovens
- Glass transition temperatures up to 80°C dependent on curing conditions
Description
- Two-component-epoxy-system
- Biresin® CR80, epoxy resin, tranlucent, unfilled
- Biresin® CH80-1, amine, colourless to yellowish
- Biresin® CH80-2, amine, colourless to yellowish
- Biresin® CH80-6, amine, colourless to yellowish
- Biresin® CH80-10, amine, colourless to yellowish
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Ashland Inc. DERAKANE*and DERAKANE MOMENTUM 510 Series Brominated Epoxy Vinyl Ester Resins offer a high degree of fire retardance while providing the excellent chemical resistance and toughness typical of DERAKANE* resins.
* Trademark of Ashland Inc.
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DION® FR 840-820 is a halogenated fire retardant laminating polyester resin containing fillers. The resin is accelerated and thixotropic.
DION® FR 840-820 has a relatively high viscosity due to the amount of filler added. The resin can be laminated by hand lay up or spray up equipment.
Approvals on fire tests:
•NPF 92-501 Class M 1
•NFF 16-101 Class F 2
•BS 476 Part 6/7 Class 1/0
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There are filled and non filled flame retardant resins in this group. Laminated or cast flame retardant products, can be produced with high mechanical resistance, halogenated or halogen free high technology filler systems.
Electrical and lighting equipment, automotive and train parts, sea vehicles and defense industries are major usage fields for this polyester resin group.
Polipol 340 FR is a spesific, non-halojonated, thixotropic, flame retardant unsaturated polyester resin.
It is safety used for maximum flame retardant applications.
Most common application field of that resin is production of modular cabin, prefabricated residence, barriers for insulation.
It has a special filler combination and will not drip down vertical surfaces because of its thixotropy.
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Ashland Inc. DERAKANE* 8084 epoxy vinyl ester resin is an elastomer modified resin designed to offer increased adhesive strength, superior resistance to abrasion and severe mechanical stress, while giving greater toughness and elongation.
This resin is often used for example as a primer to prepare a substrate surface (steel or concrete) for application of a corrosion resistant lining. The superior elongation and toughness provide FRP equipment with better impact resistance and less cracking due to cyclic temperature, pressure fluctuations and mechanical shocks.
This resin has exhibited chemical resistance across a broad range of acids, bases and organic chemicals for use in many chemical processing industry applications.
* Trademark of Ashland Inc.
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POLYLITE 720-M850 (formerly NORPOL 720-M850) is a medium reactive isophthalic polyester resin with generally good mechanical properties, impact strength in particular. The resin is thixotropic and accelerated.
Features and Benefits
Formerly Branded as NORPOL 720-M850
The resin is specially formulated to resist water, oil and less aggressive chemicals, and is special-ly suited for the production of tanks, pipes, etc.
The resin contains special additives which improve the working environment during and after application due to substantially reduced styrene evaporation.
The resin contains wax which gives the cured laminate a tack-free surface.
The resin is designed for hand lay-up and spray-up application.
The resin is low-exothermic and suited for laminates applied wet-on-wet from 4-10 mm depending on the type of reinforcement.
Availability
Europe/Middle East /Africa
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Unsaturated polyester resins (including vinyl esters and additives) are used in the production of fibre reinforced plastics or non-reinforced filled products.
Due to the ease and freedom of processing, unsaturated polyester resin can be applied in the manufacturing of small and very large structures. Well known in marine and automotive, but also in e.g. wind turbine blades.
As the European market leader, DSM Composite Resins sells their unsaturated polyester resins under the tradenames: Atlac, Daron, Palatal, Palapreg and Synolite.
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POLYLITE® 32166-16 is an unsaturated polyester resin developed to produce non-gel coated, solid surface products. Because POLYLITE® 32166-16 is based on isophthalic acid and neopentyl glycol, it behaves similar to a high-quality gel coat which is resistant to discolouration after continuous exposure to water.
POLYLITE® 32166-16 is a pre-accelerated, rigid, medium reactive, low viscosity resin.
POLYLITE® 32166-16 is UV stabilized, stain resistant and is methacrylate modified.
APPLICATION
Room temperature curing of Solid surface.
The use of vacuum is strongly recommended in the manufacture of densified, solid surface products.
FEATURES BENEFITS
Acrylic Modified for higher performance.
Based on Iso and NPG. Only slight bleaching after continuous exposure to
water.
Good stain resistance.
Higher heat distortion temperature.
Superior thermal shock performance.
• Medium viscosity - Permits high filler levels
• High solids content - Excellent filler suspension
• Specially promoted for low cast colour filled
• Controlled gel and cure drift.
• Allows fast production cycles.
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Unsaturated polyester resins (including vinyl esters and additives) are used in the production of fibre reinforced plastics or non-reinforced filled products.
Due to the ease and freedom of processing, unsaturated polyester resin can be applied in the manufacturing of small and very large structures. Well known in marine and automotive, but also in e.g. wind turbine blades.
As the European market leader, DSM Composite Resins sells their unsaturated polyester resins under the tradenames: Atlac, Daron, Palatal, Palapreg and Synolite.
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DION 600-060 is a high reactivity one-pack LP system especially designed for Pultrusion. The resin is based on Isophthalic acid and standard glycols.
FEATURES AND BENEFITS
High reactivity and low viscosity
Good heat resistance
Can be used for Class F (Thermal heat Index 155°C-180°C) laminates
Good fibre wetting properties
Surface smoothness, dimensional stability and reduced internal stress cracks
AVAILABILITY
Europe
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