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Resistance Welder Provides Flexible Welding Solutions
Marathon Welding Automation is pleased to introduce the M-Series resistance welder—a versatile platform for manufacturers looking to enhance productivity on small- to medium-sized welded parts. Available as a complete system or a base for custom integration, the M-Series comes in 16, 32 and 48 inch standard widths with a 16 inch upper and lower platen depth.
The M-Series can incorporate multiple guns for custom resistance, spot or projection welding and be used to weld various materials, including steel and stainless.
A small footprint gives the unit ease of mobility and accessibility for tooling changeover. The M-Series is well suited as an alternative to manual welding.
Features include:
• Vertically adjustable upper and lower platens
• X-Y servo driven fixtures available
• Maximum operator safety with light curtains or palm buttons
• WatchdawgTM for Welding* optional
• Easy integration with bowl feeders
• Automatic part removal optional
• Custom sizes and colors available.
Profit from over twenty years of industry experience and let Marathon Welding Automation guide your process! For further information please call 1-800-816-9661 or visit www.orbitform.com.
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Automatic resistance welding line for electronic components / plate
Assembling by resistance welding of electronic components on a plate. Automatic loading of the pre-moulded plate and the components. Automatic feeding, loading and welding of two terminals.
Welding process achieved by several 1000 Hz medium frequency power sources; each of them achieving 2400 welds / hour, divided in two stations.
Welding heads type RPB 30, equipped with force control through a piezo-electrical sensor and position measuring device through optical system. Control of the welded parts via a vision system.
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Resistance Welding Systems
DESCRIPTION
Celebrating its 100th birthday in 2008, Peco resistance welding systems have proven to be an integral part of the value chain in production, automation and customisation.
Miyachi combines its PECO and UNITEK competencies into one full range of resistance welding products.
The combination of a wide range of standard resistance welding equipment, application research labs, in-house engineering and a global service network give us a unique advantage to build resistance welding systems.
Miyachi Europe will turn your individual system configuration into a turn-key solution for your effcient daily operation. We are committed to delivering customised solutions that meet your needs and provide added value in your working environment.
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three phase DC 3X150KVA with double cylinder, and can weld the Aluninium to bi-metal bus bar automatic, and can stamping the part # whatever you want,with the servo feeder table, which can delivery the part to the weld area very pecise
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Contact welding units „Nowadays, excellent contacts make the difference!“
To make sure that this also applies to your manufacture processes, we at Bihler have done our best to perfect the various contact welding procedures on our patented welding devices. Here, wire and profile strip welding deserve particular attention and are ideally catered for by our contact welding units D0, D1, D2 and D3. They primarily consist of a material feed mechanism, a material non-return gripper, a blanking station and the electrode-equipped welding head itself. The accelerating miniaturization of components coupled with economic factors relating to the use of precious metals inevitably means that switching contacts themselves have to be miniaturized. Bihler has specifically developed an innovative concept for micro-contacts which is used in the D0 K contact welding unit. The smallest device in the Bihler contact welding range is particularly suitable for processing profiled micro-contacts which place high demands on the quality of the contact surface after the welding operation. Thus, for example, gold-coated micro-contacts can be produced without damage to the surfaces.
various applications.
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B 5000
Flexible welding system for complex applications
The technically excellent welding system B 5000 with up-to-date power electronics allows variable welding frequencies from 1000 Hz to 5000 Hz in steps of 500 Hz. The appropriate frequency depends on the prevailing application. Higher frequencies e.g. in case of micro contact welding, guarantee a more sensitive and thus optimum adaption of the welding time to the welding process. The system consists of a control cabinet with integrated computer with operation and visualization and an intelligent inverter control with calculator modul. The welding transformator disposes of an integrated measuring box and an improved rectifier configuration executed for optimum cooling. The measured process parameters are transmitted from the transformator to the intelligent inverter control via fibre optic cables. With only two versions capacities of up to 130 kVA resp. up to 300 kVA can be realized. For every welding point NC drives can be integrated and parameterized in order to motorically control the Bihler welding grippers. The newly developped cooling units meet the higher requirements of this welding system.
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HI-MAX SERIES
Capacitor Type Spot Welding Machine
High grade spot / projection welding by 15 conditions contorol
High perfomance multi condition control
- Model name : YG-A50EJ1
Applicable thickness : Aluminum(5052) t1.2mm x 2
Rated Output : 1500WS, Projection
- Model name : YG-C00EJ1
Applicable thickness : Aluminum(5052) t1.6mm x 2
Rated Output : 3000WS, Projection
HI-MAX MICRO
For precise welding
Just desk top size
· 100Ws, 500Ws
SERIES TYPE 3000WS HI-MAX
Power saving and high speed change
· 1500Ws, 3000Ws
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The ground resistance of substations can be measured with two auxiliary electrodes which are put into the ground. To avoid influences from the mains current and its harmonics, this measurement should preferably be carried out with 128 Hz.The high output power of the CPC 100 ensures a high ratio of the signal level to the noise level. Thanks to the signal processor technology, the measuring procedure is very selective and disturbances by ground currents are reduced to a minimum.
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Earth Testing covers the testing of earth electrodes and the measurement of soil resistivity. The instrument requirements depend on the range of applications.
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3731 Clamp-On Ground Resistance Testers
The Clamp-on Ground Resistance Tester Model 3731 measures ground rod and small grid resistance through any season, without the use of auxiliary ground rods.
Check Resistance on Single and Multiple Rods or Grids
Clamp-on Ground Resistance Testers are used in multi-grounded systems without disconnecting the ground under test. The Model 3731 simply clamps around the ground conductor or rod and measures the resistance to ground. By performing measurements on intact ground systems, the user also verifies the quality of the grounding connections and bonds. Resistance and continuity of grounding loops around pads and buildings may also be measured.
The Model 3731 also provides alarm and memory functions.
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Ground resistance meter 3-electrode measurement on the 3151 gives greater precision !
Ground resistance measurement involves factors that are not encountered during ordinary resistance measurement, such as polarization of the earth, the influence of grounding current due to leak current and grounding voltage, and the influence of auxiliary grounding resistance. The 3151 is able to make more accurate measurements more safely under difficult conditions because it uses the alternating current potentiometer method to provide measurement accuracy, and because it contains features such as an auxiliary grounding resistance check feature and measurement frequency switching.
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The quality of spot welding depends on the force applied by the electrodes as well as on the intensity of the welding current. Within such a control program, the measurement of the force applied by the electrodes is extremely important for ensuring constant production.
That is why we have developed this equipment to measure the closing force of the grips that may be used during the final stage or during periodic maintenance. The end-pieces are interchangeable and can be used to measure force with various shapes of electrodes, the minimum closing dimension being 0.12 in.
This new instrument leverages the robustness, quality and precision of the Centor instrument family, which are specially designed for mobile use in a production workshop.
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Testweld™ KR1000 Robot Welder Force Monitor (For measuring electrode force on resistance welding guns)
ADVANTAGES:
• Robot checking of Electrode Force
• No need to stop robot cells for force checking
• Very fast payback
• Alerts operators to immediate faults & variations
• Can eliminate scrap due to weld deterioration
• Reduces equipment damage and wear
• Keeps force within preset limits
• Gives early warning of equipment deterioration
• Continuous robot operation via go/no go signals
DESCRIPTION - KR1000:
Stand alone analogue output force sensor. Supplied for direct plug and play replacement to commonly existing units.
The target pads remain spatially the same. Robot reprogramming for test position is not required.
The monitor is preset to Zero on no load but can be simply adjusted by the user if required.
The innovative design of the KR1000 force head makes it far less susceptible to errors induced by electrodes not being perpendicular to the target pads.
Exacting construction standards guarantee this instrument is of greater accuracy than other monitors of this kind.
Multiple testing during construction further assist in achieving the superiority that we have set out to achieve.
When coupled to its onboard electronics package the sensor is preset for zero load & calibrated
to a known (NPL) standard.
The KR1000 is robust, durable, reliable, and accurate. KR1000’s have been installed on Car Manufacturing lines since 2005 and have been in constant use without failures.
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Features:
-Superior Low Energy Control for Micro Welding
-Ultra Fast Closed Loop Control
-Single Phase Power Supply
-Three Feedback Modes for DC Welders
-Graphical Display and Intuitive DC Welder Monitoring
The UB25 linear DC welder provides unsurpassed levels of control for micro-miniature resistance welding. This DC welder power supply should be used for smaller applications where closed-loop feedback control and fast response times are required. Safety critical applications such as those found in the medical and automotive markets will benefit from UB25’s precision low energy control.
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Low Power Linear DC Welder with Built-in Monitor - UB25
Features:
- Superior Low Energy Control for Micro Welding
- Ultra Fast Closed Loop Control
- Single Phase Power Supply
- Three Feedback Modes for DC Welders
- Graphical Display and Intuitive DC Welder Monitorin
The UB25 linear DC welders (successor to the Unibond II) provide unsurpassed levels of control for micro-miniature resistance welding. These DC welder power supplies should be used for smaller applications where closed-loop feedback control and fast response times are required. Safety critical applications such as those found in the medical and automotive markets will benefit from UB25’s precision low energy control.
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Bisphenolic gelcoats have the maximum heat and chemical resistance compared to all gelcoat groups. Therefore these gelcoats are widely used in chemical industry where high temperature and chemical resistance is necessary.
Polijel 291 is a bisphenolic based, thixotropic, high reactive gelcoat.
It is used for top level chemical and temperature resistant applications.
The most important feature of gelcoat is not effected many chemicals even at high temperature.
Polijel 291 is used especially production of industrial process equipments, chemical tanks, mould production and for surface coatings againts corrosion.
To obtain the maximum resistance levels avoid using pigment and filler much.
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Features:
-Superior Low Energy Control for Micro Welding
-Ultra Fast Closed Loop Control
-Single Phase Power Supply
-Three Feedback Modes for DC Welders
-Graphical Display and Intuitive DC Welder Monitoring
The UB25 linear DC welder provides unsurpassed levels of control for micro-miniature resistance welding. This DC welder power supply should be used for smaller applications where closed-loop feedback control and fast response times are required. Safety critical applications such as those found in the medical and automotive markets will benefit from UB25’s precision low energy control.
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Low Power Linear DC Welder with Built-in Monitor - UB25
Features:
- Superior Low Energy Control for Micro Welding
- Ultra Fast Closed Loop Control
- Single Phase Power Supply
- Three Feedback Modes for DC Welders
- Graphical Display and Intuitive DC Welder Monitorin
The UB25 linear DC welders (successor to the Unibond II) provide unsurpassed levels of control for micro-miniature resistance welding. These DC welder power supplies should be used for smaller applications where closed-loop feedback control and fast response times are required. Safety critical applications such as those found in the medical and automotive markets will benefit from UB25’s precision low energy control.
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CAB
CAB wall mounting cabinets are manufactured of high impact resistance polycarbonate or ABS withstanding harsh industrial and outdoor environments. These cabinets are produced with hinged covers. Transparent cover options allow easy viewing of installed equipment and indicators. Glass fibre reinforced polyester cabinets are also available.
Dimensions of CAB PC/ABS range from 150*150*110 mm to 600*400*220 mm. Dimensions of CAB P range from 315*215*170 mm to 1030*835*300 mm.
PC: IP 65; IK 08; NEMA Type 1, 4, 4X, 12 and 13; UL-94 5V; UL 508
ABS: IP 65; IK 08; NEMA Type 1, 4, 4X, 12 and 13; UL 94 HB
P: IP 66; IK 10, T:IK 07; NEMA Type 1, 4, 4X, 12 and 13; UL 94-5V
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Cases plastic: various materials: polystirene, polycarbonate reinforced glass fibers, dimensions of 50x52x35mm with 361x254x165mm, sealing IP66, full or transparent lid, boxes with buttons plastic, cases electric plastic, boxes distribution plastic, joint boxes cable plastic, self-extinguishing, high impact resistance and to the chemicals
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The quality of spot welding depends on the force applied by the electrodes as well as on the intensity of the welding current. Within such a control program, the measurement of the force applied by the electrodes is extremely important for ensuring constant production.
That is why we have developed this equipment to measure the closing force of the grips that may be used during the final stage or during periodic maintenance. The end-pieces are interchangeable and can be used to measure force with various shapes of electrodes, the minimum closing dimension being 0.12 in.
This new instrument leverages the robustness, quality and precision of the Centor instrument family, which are specially designed for mobile use in a production workshop.
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Testweld™ KR1000 Robot Welder Force Monitor (For measuring electrode force on resistance welding guns)
ADVANTAGES:
• Robot checking of Electrode Force
• No need to stop robot cells for force checking
• Very fast payback
• Alerts operators to immediate faults & variations
• Can eliminate scrap due to weld deterioration
• Reduces equipment damage and wear
• Keeps force within preset limits
• Gives early warning of equipment deterioration
• Continuous robot operation via go/no go signals
DESCRIPTION - KR1000:
Stand alone analogue output force sensor. Supplied for direct plug and play replacement to commonly existing units.
The target pads remain spatially the same. Robot reprogramming for test position is not required.
The monitor is preset to Zero on no load but can be simply adjusted by the user if required.
The innovative design of the KR1000 force head makes it far less susceptible to errors induced by electrodes not being perpendicular to the target pads.
Exacting construction standards guarantee this instrument is of greater accuracy than other monitors of this kind.
Multiple testing during construction further assist in achieving the superiority that we have set out to achieve.
When coupled to its onboard electronics package the sensor is preset for zero load & calibrated
to a known (NPL) standard.
The KR1000 is robust, durable, reliable, and accurate. KR1000’s have been installed on Car Manufacturing lines since 2005 and have been in constant use without failures.
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