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Resistance Welder Provides Flexible Welding Solutions
Marathon Welding Automation is pleased to introduce the M-Series resistance welder—a versatile platform for manufacturers looking to enhance productivity on small- to medium-sized welded parts. Available as a complete system or a base for custom integration, the M-Series comes in 16, 32 and 48 inch standard widths with a 16 inch upper and lower platen depth.
The M-Series can incorporate multiple guns for custom resistance, spot or projection welding and be used to weld various materials, including steel and stainless.
A small footprint gives the unit ease of mobility and accessibility for tooling changeover. The M-Series is well suited as an alternative to manual welding.
Features include:
• Vertically adjustable upper and lower platens
• X-Y servo driven fixtures available
• Maximum operator safety with light curtains or palm buttons
• WatchdawgTM for Welding* optional
• Easy integration with bowl feeders
• Automatic part removal optional
• Custom sizes and colors available.
Profit from over twenty years of industry experience and let Marathon Welding Automation guide your process! For further information please call 1-800-816-9661 or visit www.orbitform.com.
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Miyachi Unitek's 'Pulsar' Projection Weld System.
Features:
- Short duration weld pulses enable low energy welding and repeatable precise results
-Ultra-fast rise times for high throughput weld cycles over a broad range of applications
Perfect for hermetically sealing microelectronic packages or joining a variety of metal parts. May be easily integrated into an atmospheric enclosure to insure high yield hermetic sealing results.
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Resistance Welding Systems
DESCRIPTION
Celebrating its 100th birthday in 2008, Peco resistance welding systems have proven to be an integral part of the value chain in production, automation and customisation.
Miyachi combines its PECO and UNITEK competencies into one full range of resistance welding products.
The combination of a wide range of standard resistance welding equipment, application research labs, in-house engineering and a global service network give us a unique advantage to build resistance welding systems.
Miyachi Europe will turn your individual system configuration into a turn-key solution for your effcient daily operation. We are committed to delivering customised solutions that meet your needs and provide added value in your working environment.
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Our welding machines automatically weld a 2"x 2" plate to a formed, steel wheelbarrow leg. Turnkey welding machine consists of a 300 KVA resistance welder tied to a machine base driven by an 8-station, 30" dia. Indexer. Total process cycle time is under (5) seconds
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standard press welder, bench type spot welder,rocker arm spot welder,transgun,with Heron series control, with strong frame and high quality transformer etc.
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The STA-Series is the most advanced, yet simplest range of controls for projection welding. The range spans from the single contactor STA-100A to the STA-800A with space for up to eight contactors that can be cascaded from a single control. The STA Series features a common intuitive, easy-to-use programming interface for all models and is designed to control and integrate press welders, projection welders, multi-gun machines, portable guns, seam welders, robotic systems, rocker arm welders and special purpose machines.
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The AWS3 Active Welding System controls the well-known MFP motorized weld heads and pincer
heads as well as the ISQ inverter family. The AWS3 with its bus interface is easy to integrate into
machines and existing systems.
The complete system is an integrated solution providing process control, monitoring and quality
analysis all in one.
AWS3's multi-lingual user interface as well as operating concept is highly straightforward and
has an intelligent design: status line, menu bar and interactive user guide with context help. This
guarantees a quick and easy use of the system.
Another AWS3 advantage is the combined CF/MD interface (CompactFlashTM, MDTM) for storing
parameters, system confi guration, data logging, screenshots and more.
Integrated Process Control
The device offers integrated process control for all electrical and mechanical welding parameters,
i.e. for current, voltage, power, time, force and distance. The quality of the welding process is
considerably improved thanks to this extremely fast digital control of the parameters.
Integrated Monitoring
Production monitoring of AWS3 is realized trough data logging, static and dynamic monitoring,
troubleshooting, fault history and statistical process control (SPC). Process stability can be analysed
using histogram and run-chart screens.
Integrated Quality Analysis
Reliable quality assurance is guaranteed by reference waveform management and process analysis
with SPC.
The Operator Panel
The AWS3 panel is very user-friendly due to the one-button toggle wheel concept. It features a
graphical colour display, status LEDs and a memory card (CompactFlashTM, MDTM). Various
operating languages are available.
Properties
Statistical process control (SPC) with histogram and run-chart screens for analysing process stability
Automatic monitoring limit calculation
Graphical display and analysis functions
Static process monitoring (limits)
Dynamic process monitoring (envelope functions)
Easy programming of current and force profi les
Very fast digital control of electrical and mechanical parameters
Bus interface (CANopen, Profi bus) for communication
- I/O status
- Measurement data
- Parameters (recipe management)
- Measuring waveforms
SPC confi guration especially for recognizing production trends
Main screen free confi gurable
Screenshot function
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Bench resistance spot welder.
- Simple resistance welding machine, to be fixed on your working bench.
- Pneumatic resistance welding heads, either vertical or horizontal.
- Integration of control devices, like force and position (options).
- Mounting of an automatic feeding device of strip brazing material for resistance brazing applications (option).
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SonoWeld® 1600 Microprocessor:
Performs spot welds, as well as wire-to-terminal and wire-to-wire welding
Joins up to 10 stranded wires from flat flexible circuit to multi-connection terminals in a single pulse.
Micro-processor controlled system allows storage and recall of over 250 weld protocols.
Digital display allows selection of welding modes by time energy or distance, with automatic frequency control and overload protection.
Outputs 1,500 or 2,500 watts of power to weld nonferrous similar or dissimilar metal assemblies, including copper to aluminum.
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ARO provides solutions to meet spot, seam, butt and projection welding applications. All requirements for these four types of welding are easily met by ARO’s wide range of options in these world class stationary welding machines.
With power ratings from 15 to 550 kVA at 50%, achieving up to 42kN at 6 bars, these machines are often used with Medium Frequency Technology.
The machines listed below correspond to the majority of standard applications. However, for special applications, ARO sales teams and technicians will define the most cost effective and efficient solution ensuring every ARO product is designed and developed to suit the client's specific requirement.
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PPN 28 - 53
PPN range air operated spot welders
Both PPN 28 and PPN 53 fully satisfy a wide range of the industrial applications are equipped with microprocessor control, safety concomitant side buttons, electric pedal and solenoid valve, upon request they can be fitted with special controls to suit any special configurations.
- Lower round arm with adjustable height and lateral adjustment.
- Electrodeholders with electrodes for spot welding and possibility of easily fitting barholders for projection welding.
- Inferior arm holder can be rotated for use with larger arm gap.
Upon request also available with:
- Different length arms (OPTIONAL)
- Inferior arms with pressed-in electrode and longer electrodeholder on the upper arm.
- Special version with platens only for projection welding (PPN 53)
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- AC-MF
- Mechanic or electric drive
- Powers: from 50 to 400 kVA
- Máx. Second. Intens.: from 29 to 85 kA.
- Forces: from 450 to 5.000 daN
- With pneumatic or pneumohydraulic cylinders.
- Throat depth: 300 mm
- Weld controllers: Serratron 1A - Serratron 100
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B 5000
Flexible welding system for complex applications
The technically excellent welding system B 5000 with up-to-date power electronics allows variable welding frequencies from 1000 Hz to 5000 Hz in steps of 500 Hz. The appropriate frequency depends on the prevailing application. Higher frequencies e.g. in case of micro contact welding, guarantee a more sensitive and thus optimum adaption of the welding time to the welding process. The system consists of a control cabinet with integrated computer with operation and visualization and an intelligent inverter control with calculator modul. The welding transformator disposes of an integrated measuring box and an improved rectifier configuration executed for optimum cooling. The measured process parameters are transmitted from the transformator to the intelligent inverter control via fibre optic cables. With only two versions capacities of up to 130 kVA resp. up to 300 kVA can be realized. For every welding point NC drives can be integrated and parameterized in order to motorically control the Bihler welding grippers. The newly developped cooling units meet the higher requirements of this welding system.
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HI-MAX SERIES
Capacitor Type Spot Welding Machine
High grade spot / projection welding by 15 conditions contorol
High perfomance multi condition control
- Model name : YG-A50EJ1
Applicable thickness : Aluminum(5052) t1.2mm x 2
Rated Output : 1500WS, Projection
- Model name : YG-C00EJ1
Applicable thickness : Aluminum(5052) t1.6mm x 2
Rated Output : 3000WS, Projection
HI-MAX MICRO
For precise welding
Just desk top size
· 100Ws, 500Ws
SERIES TYPE 3000WS HI-MAX
Power saving and high speed change
· 1500Ws, 3000Ws
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ARO provides solutions to meet spot, seam, butt and projection welding applications. All requirements for these four types of welding are easily met by ARO’s wide range of options in these world class stationary welding machines.
With power ratings from 15 to 550 kVA at 50%, achieving up to 42kN at 6 bars, these machines are often used with Medium Frequency Technology.
The machines listed below correspond to the majority of standard applications. However, for special applications, ARO sales teams and technicians will define the most cost effective and efficient solution ensuring every ARO product is designed and developed to suit the client's specific requirement.
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MSW & LMSW
MSW and LMSW Series lightweight, air-cooled units are portable, easy to operate, and provide a quick and effective means for spot welding mild, galvanized or stainless materials.
MSW models weld up to 1/8 in (3.2 mm) total material thickness or two pieces of 20 gauge (1.8 mm) galvanized metal.
LMSW Models weld up to 3/16 in (4.8 mm) total material thickness or two pieces of 16 gauge (3 mm) galvanized metal.
"T" models include a timer panel with a 0 to 5 second weld timer and power on/off switch, and come with a 10ft. (3m) input power cord and 10ft. (3m)interconnecting cord. The timer panel can be mounted on the optional SWP-2 pedestal, or any other convenient location.
SSW Series of water-cooled resistance spot welders offer the power needed for light fabrication and sheet metal work.
20 kVA models weld up to 1/4 in (6.3 mm) total material thickness.
Built-in squeeze/weld timer makes it quick and easy to set or adjust squeeze and/or weld time in hundredths of a second.
LED display makes it easy to read and see timer settings.
Set-up/weld switch permits checking of tong pressure and alignment without making a weld.
Ten-step current control adjusts output current with no change in duty cycle.
Adjustable tong pressure nuts to adjust tong pressure for different thicknesses and applications.
Note: Coolant system required to operate, sold separately. See accessories list.
Note: Order Tongs/Tips separately to match your application. See accessories list.
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INVERTER SPOT SERIES
High grade, low spatter, high speed and space saving
- Model : Portable type YR-150SHD
Max Output Current : 3000 A
Rated Duty Cycle : 6%
- Model : Table Type YR-100HDTAC
Max Output Current : 10000 A
Rated Duty Cycle : 1%
- Model : Foot Pedal Type YR-350SHJ156
Max Output Current : 15000 A
Rated Duty Cycle : 10%
INVERTER SPOT '90SHD2'
Max output current 30,000A / Duly cycle 8% / Compact & light weight
PANATECH YF-021Z2 Micon Timer for resistance welder
Direct condition setting
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- AC-MF
- Mechanic or electric drive
- Powers: from 50 to 200 kVA
- Máx. Second. Intens.: from 10 to 43 kA.
- Forces: from 300 to 1.200 daN Single or tandem cylinders.
- Throat depths: from 250 to 750 mm
- Weld controllers: Serratron 1A - Serratron 100
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FNT3
The latest novelty in the MARSILLI family is a welding machine with rotating table (4 positions), developed specifically to perform the following operations:
- Manual loading/unloading
- Fluxing
- Soldering
- Selection test
The tools can hold one or two parts, be stationary or rotating. Its flexibility allows to comply with all production requirements connected to finishing processes.
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DTN Series Spot Welding Machine
Application: suitable for low carbon steel, stainless steel, copper soft glue wire etc spot and convex welding.
Features: use pneumatic pressure, computer control cylinder return and bottom electrode work platform adjustable, use convex and spot two Application structure, used widely.
Technical Parameters:
Power Supply Voltage: 220V±10% 50Hz
Air source Pressure: 0.5~0.7Mpa
Power: 200kw
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MWS1
MWS-1 is a unit for electric welding developed by MARSILLI on the base of its long experience in welding copper wires to terminals. To comply to the market requirements for better and constant control of the welding process, MARSILLI has developed a complete welding system. MWS-1 can be integrated on stand-alone machines as well as on automatic systems.
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three phase DC 3X150KVA with double cylinder, and can weld the Aluninium to bi-metal bus bar automatic, and can stamping the part # whatever you want,with the servo feeder table, which can delivery the part to the weld area very pecise
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Automatic resistance welding line for electronic components / plate
Assembling by resistance welding of electronic components on a plate. Automatic loading of the pre-moulded plate and the components. Automatic feeding, loading and welding of two terminals.
Welding process achieved by several 1000 Hz medium frequency power sources; each of them achieving 2400 welds / hour, divided in two stations.
Welding heads type RPB 30, equipped with force control through a piezo-electrical sensor and position measuring device through optical system. Control of the welded parts via a vision system.
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Contact welding units „Nowadays, excellent contacts make the difference!“
To make sure that this also applies to your manufacture processes, we at Bihler have done our best to perfect the various contact welding procedures on our patented welding devices. Here, wire and profile strip welding deserve particular attention and are ideally catered for by our contact welding units D0, D1, D2 and D3. They primarily consist of a material feed mechanism, a material non-return gripper, a blanking station and the electrode-equipped welding head itself. The accelerating miniaturization of components coupled with economic factors relating to the use of precious metals inevitably means that switching contacts themselves have to be miniaturized. Bihler has specifically developed an innovative concept for micro-contacts which is used in the D0 K contact welding unit. The smallest device in the Bihler contact welding range is particularly suitable for processing profiled micro-contacts which place high demands on the quality of the contact surface after the welding operation. Thus, for example, gold-coated micro-contacts can be produced without damage to the surfaces.
various applications.
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