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Whatever your requirement, we would welcome the opportunity to discuss your enquiry. Whether you are looking for consultancy or a ´cradle-to-grave´ partnership approach to your project, we can help you to define your User Requirements Specification.
We go on to work with you to match your requirements with a tailor made solution using modules of proven technology, confirm project feasibility by using state-of-the-art simulation tools or set up a demonstration with your products in our test facility and workshops in Manchester.
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The robotised cell of palletisation can handle up to 4 lines of production at high speeds.
According to the speed, the machine can put the products on the pallet per unit, per row or per layer.
The interleaves and the pallets are gripped and laid whether by the gripping unit or the peripheral equipment.
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This system is suitable when swift supplies between processes are needed while moving on x-, y- and z-axis. It is possible to deal with a variety of materials depending on the change of tools and features the same as AS/RS in term of storage, automatic entry/exit and inventory management.
Those products are used for :
Car : Engine, transportation between T/M processes ; Tire, Pharmaceuticals, Food and Beverage, Electric and Electronic, etc ; Palletized and De-palletized System ; Complicated entry/exit system including storage.
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Complete range of solutions to meet your specific case loading and/or palletizing requirements
Maximum versatility of the robotic concept
Wide expertise in handling corrugated board and in product gripping tooling design
High performance and reduced layout constraints
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All CAMA loading units can be combined in complete packaging lines, with different upstream and downstream packaging machines, or integrated with other machine modules for erecting, closing or lidding of different packs such as RSC cases, trays, display boxes etc.
Main technical advantages of the Cama loading units are:
Manufacturing flexibility
All CAMA models are composed of a main common frame on which various product and package handling systems are positioned. The requirements of different projects can be thus met with the possibility of converting and/or modifying the units in future to facilitate different utilisation.
24/ Seven
Cama machines are designed and build for 24-hours operation, seven days a week.
User-friendly
- The robot is positioned on a high level frame, allowing full accessibility and vision on all four sides and satisfying all layout requirements with the minimum possible footprint;
- Clean design, with the location of electrical cables and pneumatic pipes inside the frame structure, which are easily accessible by means of suitable openings;
- Advanced and user friendly operator's panel, from where all different functional parameters as well as the robot trajectory can be adjusted, modified and set.
Hygienic
Low product retention, thanks to the frame design of the units dust, dirt and any product debris does not remain in the system but drops on the floor for easy cleaning during production itself (essential feature for stainless steel IP65 wash-down executions).
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This machine loads automatically non-uniform or packed products in:
- a horizontal flow-wrapper
- a cartoner
- a thermoformer
- a tray, a crate
- a carton or a pre-formed carton…
A vision system can be added providing changeover flexibility and also controls the quality.
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The soldering robotic cell RC500 designed and produced by mta automation ag is controlled by an industrial PC, allowing the automation of selective point-to-point soldering operations. This cell enables micro-soldering tasks to be carried out rapidly with the optimum quality and repeatability.
The 3 or 4 axes can be fully programmed, as are the soldering parameters for each soldered point.
In order to avoid production interruptions during loading or unloading the components to be soldered, a version with a two or four position rotary table is available.
Thanks to its modular concept, this cell can be easily integrated into existing lines or pallet conveyors can be integrated into the cell.
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AddisonMckee’s innovative new ProdiMate™ is an automated production efficiency cell. Ideally suited for a single, repetitive operation, the ProdiMate™ cell can be integrated with any compatible tube manipulation machine, such as a tube bender, endformer, press die or basic handler.
ProdiMate™ also enables the automated operation to be linked together with an automated inspection process. For example, the ProdiMate™ cell can be designed to bend the tube, form its ends, or punch holes or notches, and then gauge the manipulated component to ensure it meets the required specifications.
Easy to set up and operate, the AddisonMckee ProdiMate™ is the ultimate operator replacement for those repetitive or high accuracy operations. It maximizes uptime and minimizes supervision. It eliminates breaks, lunches, sick days, and vacations. ProdiMate™ also reduces workers comp and employee benefit costs.
AddisonMckee’s ProdiMate™ also promotes a safe working environment. For those dangerous operations where protecting the operator can be difficult—such as tube cutting or ram forming operations—the ProdiMate™ robot provides a safe alternative.
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The development of robotics has led Matrasur Composites to widen its equipment offer, manual and automatic by integrating an internal Robotic Service in the company, completely dedicated to the design of robotic solutions.
The new generation of spray-up robots from MATRASUR Composites covers various stages of composite part production: gelcoat spray-up, resin spray-up, simultaneous spray-up of resin and fibreglass, and spray-up of demoulding agent.
Two programming technologies are available: Self learning (ROBOMAT series); the robot memorizes and reproduces the best operator’s movements endless number of times, or In-line programming based on a simulation software (ROBOSTRAT series).
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The dispensing robotic cell RC500 designed and produced by mta automation ag is controlled by an industrial PC allowing the automation of dispensing operations for liquid or viscous products. This cell enables a wide range of micro-dispensing tasks to be carried out with the highest quality and repeatability.
The 3 or 4 axes can be fully programmed, as are the dispensing parameters for each dispensed point.
In order to avoid production interruptions during loading or unloading the components to be dispensed, a version with a two or four position rotary table is available.
Thanks to its modular concept, this cell can be easily integrated into existing lines or even pallet conveyors can be integrated into the cell.
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robomation is the flexible standard module robot cell which will increase your productivity in manufacturing with workload capacity up to 1kg. The robomation is available in two flexible load/unload versions:
- robomation F100 equipped with a fixed robot ceiling mounted for loading / unloading of your machine through a key hole.
Fast availability and short delivery
Compact, space-saving design
Market leading robot solutions from 30 years of Seckler experience
- robomation LM100 equipped with a gantry mounted robot for direct loading/unloading of your machine tool.
For applications in wet, dirty environments or in dry areas
Efficient and reliable integration to peripheral modules.
Constantly upgradeable, easily modified, always reusable
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Diecasting cells
Rea Robotics uses ABB, KUKA and FANUC robots, which are resistant to the action of lubricants, dust and heat, to produce flexible cells for the following production processes:
- press unloading;
- part cooling and control;
- die lubrication;
- shearing machine tending;
- palletizing of castings.
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Handling and process cells
Rea Robotics designs and manufactures cells with the aid of robot control and quality control vision systems.
Analysis of various production processes:
• deburring;
• siliconizing;
• palletizing;
• forging press tending;
• CNC machine tending;
• transfer tending;
• plastic injection machine tending;
• automatic storage system tending;
• assembly.
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Articulating Robots
For applications that demand complex movement in space such as multiple repositioning of parts for inspection purposes, or where accessibility from the top is limited, Wes-Tech uses articulating robots from proven manufacturers as an integral part of the automated solution.
Benefits
- Wider application range with standard equipment.
- Low implementation risk “been there, done it before.”
- Improved return-on-invested capital.
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Diecasting cells
Rea Robotics uses ABB, KUKA and FANUC robots, which are resistant to the action of lubricants, dust and heat, to produce flexible cells for the following production processes:
- press unloading;
- part cooling and control;
- die lubrication;
- shearing machine tending;
- palletizing of castings.
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This the palletiser with the highest level of variability since it includes productions from 1,800 bags/hour to 3,000 bags/hour. The multiple applications which are available can be adapted to any individual need providing good load establishment and highly satisfied customers. The software supplied with the machines provides for the generation of production data and automatic format changes.
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Mixed layer palletizing is supported by multi-zoned vacuum, clamp style or bag gripper engineered to meet customer requirements- RSC, HSC, bag, etc. Safety features include wire mesh fence, polycarbonate enclosure, and safety rated light curtains for pallet discharge openings.
- Single Line Systems with Single Feeding Lane / Single Lane Discharge, or
- Multi Line Systems with Multiple Feed Lanes / Single Lane Discharge, or
- Multiple Feed Lanes / Multiple Lane Discharge.
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Handling and process cells
Rea Robotics designs and manufactures cells with the aid of robot control and quality control vision systems.
Analysis of various production processes:
• deburring;
• siliconizing;
• palletizing;
• forging press tending;
• CNC machine tending;
• transfer tending;
• plastic injection machine tending;
• automatic storage system tending;
• assembly.
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ARC WELDING SOLUTIONS
ARCWORLD – Motoman ArcWorld® solutions are standard, pre-engineered arc welding cells with one to four arc welding robot(s), welding equipment, part positioners and workcell safeguarding that are all fully integrated and designed to work together. Depending on throughput requirements, ArcWorld solutions may have one or two part loading/unloading stations. Models are available for welding parts fixtured on stationary tables from a single side, rotary indexing tables, trunnions, and complex multi-axis positioners. The extensive ArcWorld family has models to accommodate approximately 85% of typical welding applications for a wide variety of part sizes and shapes (generally up to 3 meters long and 1.2 m wide/diameter) at medium to high part volumes.
FABWORLD - designed for large parts (up to 3 or 4 meters long) that require medium- to heavy-deposition welding. Modular FabWorld® is a flexible approach that allows customers to configure the fully integrated robotic arc welding solution that best meets their needs from standard, pre-engineered modules.
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Finally, an affordable entry into robotic welding – Marathon Mini-Z
Marathon’s new “personal weld cell” is the answer to repetitious manual applications. The Mini-Z can deliver the same punch as the bigger cells – at a fraction of the cost! The Mini-Z is a competent, stand-alone, option for short-run shops, or can be easily integrated into large scale production manufacturing operations.
A small footprint gives the unit ease of mobility and accessibility for tooling changeover. Shipped assembled and ready for immediate installation and production, the Mini-Z is a flexible alternative to manual welding.
The Mini-Z welder comes complete with:
• Compact footprint
• Lean cell design
• Work window 24” x 16” (W x H)
• Easy-to-program Kawasaki robot
• User friendly Teach Pendant controls
• Fronius weld control
• 3D weld path modeling
• Turnkey tooling/fixturing
• DeviceNet options.
Profit from over twenty years of industry experience and let Marathon Welding Automation guide your process! For further information please call 1-800-816-9661 or visit www.orbitform.com.
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This robotic handling system is designed for load and unloading plates for the shearing of test-tubes.
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The Panasonic arc welding robot cell PerformArc ET (Electric Turntable) is of a modular concept, developed using standard reliable Panasonic components. The Panasonic standard cell is also available in the following specifications:
PerformArc MT (Manual Turntable)
PerformArc ET-XL (large work envelope)
PerformArc ET-XXL (extra large work envelope)
PerformArc ET-2PD (work envelope with 2 external axes PanaDice 200)
Technical Data:
• 2 worktables, 500mm deep and 570 mm wide, maximum payload 250 kg
• Maximum size of workpiece including fixture 1,000 x 600 x 500 mm
• L x B x H: approx 5.65 x 2.2 x 2.3 m, weight: approx. 3.100 kg
Options:
• TAWERS welding system with integrated power source TA-1400/1600/1800WG
• Panasonic industrial robot TA-1600/1800G2
• Panasonic MIG/MAG pulse power sources YD-350GE2 or YD-500AF2
• Panasonic DC TIG power sources YC-300BZ3
• Fume hood, Torch cleaning unit, Water-cooled welding torch
• Service & extended warranty package
• DTPS off-line programming & simulation software
Customer benefits:
• Economical and flexible complete system solution.
• Fully proven and tested before delivery.
• All components mounted to a common base for easy shipment, quick set-up and future possible location change by use of forklift truck.
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Automated Casting Pouring Stations
Automatic Pouring Basin Manipulator
The automatic pouring basin manipulator, controlled and powered by the automatic ladler, completes the automation of the pouring operation by lifting the pouring basin from one flask, inverting the basin for blow-out, and setting the basin in place on the next flask.
Features
One (1) Automatic Ladler
Pouring capacity to 200 pounds (91 kg.) of aluminum
Radius of approximately 80 inches (2030 mm)
Maximum 270 degree rotation capability
Includes mechanical operating unit, hydraulic power unit, and electrical controls.
Mechanical Operating Unit
A heavy steel base plate supports the hydraulic rotary actuator and rotating superstructure. The rotating base carries the ladle support arms and the hydraulic cylinders, which raise the arms and tilt the ladle. Electronic position feedback and proportional control valves are used on all motions.
All bearings used on the hot end of the ladle support arms are nitrided H-13 tool steel. Sheet steel shielding is used to guard all operating components at the base of the unit. Two fabricated steel ladle cups are included with the mechanical operating unit.
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The main advantages are numerous:
- The capacity to conform to the geometrical differences of pieces that are obtained with foundry or stamping processes and, therefore, that are not perfectly equal one to the other.
- The possibility of vary the working pressure according to the necessity to speed up the cycle time, making constant the final quality of the product, from the first to the last piece that is worked and optimizing the consumption of the tools.
- The possibility of working completely independent without the regular presence of an operator and therefore with a further reduction of the cost per hour of the system.
- Remarkable saving of the consumption material.
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Robotized Deburring
You've heard the saying "deburring is a tedious job..." ‑ why not automate it?
Fastems' DBL (Deburring and Loading Cell) is a modular robot cell designed for deburring and automatic loading applications. Deburring, which often is a dusty, noisy, unconfortable and repetitive task becomes a thing of the past. And simultaneously, the deburring quality, which often varies significantly with manual deburring, can be consistant and easily maintained at the required level. The DBL can be used as a stand-alone unit or it can be integrated with a flexible manufacturing system (FMS).
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Fastems' RPC (Robotized Production Cell) is a modular robot cell designed for tending applications of various CNC machines such as lathes, machining centers and other machine tools.
With standard options, the RPC can be easily adapted for applications such as finishing work pieces, cleaning, gauging and even light machining. The main structure of the RPC cell consists of a single transferable unit that enables fast installation. It is easy to relocate if required.
Benefits:
Significant capacity increase with existing production machinery
Short installation time
Designed for unmanned production
Efficient material logistics control
Easy programming, quick setup changes
Cell is easy to adapt for different work pieces
Cell is assembled, tested and programmed before delivery
The RPC is reusable and extendable with standard options
Guaranteed support from a reliable supplier
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Cell robotized of joining of add one on automobile glass.
The objective of this robotized cell is to ensure the joining of a base plate of detector of rain (DDP) on the serigraphy of a windshield with a certain tolérence of positioning in X, Y and Z.
A system of vision (camera embarked on the robot) makes it possible to measure the exact position of serigraphy on the windshield, to then make it possible the robot to stick the base plate in the necessary precise details.
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DAN TECHNOLOGY DE ANTONI, as first in the world, has built robotized equipments with sensitive working units.
This technology makes easier the programming of the robot with the assurance of perfection during the process and high standard of quality and quantity independently from the geometrical variations of the items.
The main characteristic of "DAN" units is the system for the automatic control of the working pressure, patented by DAN TECHNOLOGY DE ANTONI, that allows an easy programming of the system and to obtain an high and constant quality of the working process.
The main advantages are numerous:
The capacity to conform to the geometrical differences of pieces that are obtained with foundry or stamping processes and, therefore, that are not perfectly equal one to the other.
The possibility of vary the working pressure according to the necessity to speed up the cycle time, making constant the final quality of the product, from the first to the last piece that is worked and optimizing the consumption of the tools.
The possibility of working completely independent without the regular presence of an operator and therefore with a further reduction of the cost per hour of the system.
Remarkable saving of the consumption material.
DAN TECHNOLOGY DE ANTONI, has developped a range of magazines in order to enable the robotized machines to perform during the night-time, without surveillance of the operator .
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The SAFAN R-Brake is Safan's latest bending cell with 100 Ton compressional force and a bending length of 3100 mm. The robot arm has a capacity of 50 kilo. The arm can be moved horizontally on a 6 m. track in front of the machine.
The SAFAN R-Brake is very compact and the machine can also be operated manually. The machine is as standard equipped with a zero table but optionally the basic model can be equipped with a vision system for the zero positioning of the sheet.
For the off-line programming Safan is offering the RoboWave programming software which enables the user to make programmes for the bending cell and make an accurate simulation. The setup times are reduced using this software. Most important is the man machine interface.
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Welding automation by means of a robot manipulator
Maximum economy
- MAXIMUM UTILISATION RATE
- PREMIUM QUALITY
- GREAT FLEXIBILITY
- MINIMUM PREPARATION TIME
- ERGONOMY AND SAFETY
- JUSTIFIED INVESTMENT
- LOW RUNNING COSTS
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