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ROBOTIC CELL FOR CNC TOOL MACHINE
Components:
6 axis Kawasaki Articulated robot
Vision system with integrated camera Cognex In Sight 5400
Management software InSight by PC
Our loading/unloading robotic cells fit to any CNC tool machine. The vision system with integrated camera recognize exactly the position and the orientation of the particular at work on the belt conveyor.
Upon request, the entering workpieces can be loaded by a completely automatic feeding and recovery unit. |
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AddisonMckee’s innovative new ProdiMate™ is an automated production efficiency cell. Ideally suited for a single, repetitive operation, the ProdiMate™ cell can be integrated with any compatible tube manipulation machine, such as a tube bender, endformer, press die or basic handler.
ProdiMate™ also enables the automated operation to be linked together with an automated inspection process. For example, the ProdiMate™ cell can be designed to bend the tube, form its ends, or punch holes or notches, and then gauge the manipulated component to ensure it meets the required specifications.
Easy to set up and operate, the AddisonMckee ProdiMate™ is the ultimate operator replacement for those repetitive or high accuracy operations. It maximizes uptime and minimizes supervision. It eliminates breaks, lunches, sick days, and vacations. ProdiMate™ also reduces workers comp and employee benefit costs.
AddisonMckee’s ProdiMate™ also promotes a safe working environment. For those dangerous operations where protecting the operator can be difficult—such as tube cutting or ram forming operations—the ProdiMate™ robot provides a safe alternative.
Key range/feature information:
Includes robot, roll-down or feed-rack, safety fencing
Enables the automated operation to be linked with an automated inspection process
Ultimate operator replacement:
Maximizes uptime
Minimizes supervision
Eliminates breaks, lunches, sick days, vacations
Reduces workers comp and employment benefit costs
Promotes safe working environment |
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Comet
Comet, this is how the newest development of Afag is called. It's all about a very flexible feeding system with sorts, aligns and feeds various products in small batches. The main development objective was to pick continuously the parts from a linear conveyer belt and to remain new parts with the "teach in"- process very simple.
Main features
* Closed cell with security casing
* Bowl feeder
* Hopper
* Picking conveyor
* Replacing coneyor
* Pick and Place system
* Vision system
The robot and the vision system with integrated conveyor tracking are monitored by a modern controller witch enables a simple teaching of new parts.
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Finally, an affordable entry into robotic welding – Marathon Mini-Z
Marathon’s new “personal weld cell” is the answer to repetitious manual applications. The Mini-Z can deliver the same punch as the bigger cells – at a fraction of the cost! The Mini-Z is a competent, stand-alone, option for short-run shops, or can be easily integrated into large scale production manufacturing operations.
A small footprint gives the unit ease of mobility and accessibility for tooling changeover. Shipped assembled and ready for immediate installation and production, the Mini-Z is a flexible alternative to manual welding.
The Mini-Z welder comes complete with:
• Compact footprint
• Lean cell design
• Work window 24” x 16” (W x H)
• Easy-to-program Kawasaki robot
• User friendly Teach Pendant controls
• Fronius weld control
• 3D weld path modeling
• Turnkey tooling/fixturing
• DeviceNet options.
Profit from over twenty years of industry experience and let Marathon Welding Automation guide your process! For further information please call 1-800-816-9661 or visit www.orbitform.com.
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Robotic Cell Provides Flexible Welding Solutions
The Z-Weld dual fixed-table robotic welding cell is for manufacturers looking to enhance productivity on small- to medium-sized welded parts. Shipped assembled and ready for immediate installation and production, the Z-Weld is particularly suited as an alternative to semi-automatic welding.
Marathon’s Z-Weld is adaptable to all models of robots and welding power supplies and can be pre-programmed to meet specific material and application needs. The cell’s 85 by 105 inch footprint minimizes floor space usage, and its forklift compatible base allows portability for flexible manufacturing layouts.
Designed to provide versatile automation, Marathon’s robotic cell can be used to weld various materials, including aluminum, steel, and stainless. Features include:
• Customer specific power supply and robot
• Two 30 x 40 inch tables mounted on a common machine base
• Manual or automatic doors at load/unload stations
• Full perimeter guarding with maintenance access door
• Air- or water-cooled torch assembly
• WatchdawgTM for Welding
• Torch reamer, exhaust hood, side access doors.
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WIRING CELLS FOR LIGHTING SECTOR
With 20 year experience in the automation of wiring and assembly of light fittings with linear fluorescent lamps, System Robot Automazione has developed original operative solutions which, with the efficiency of software packages, with friendly programming combined with 6 axis Kawasaki robots, allow short production times, optimal results and cost reduction.
The combination of the robot with an originally designed wiring head permits all the operations necessary for the preparation of the cables to be inserted into the terminals of the components.
Easy “macro” software functions enable all operations just using one program or through one control push-button.
Modular solutions guarantee future production development without important changes on the system.
The product range includes:
-solutions aimed at the automation of the wiring process only
-automatic test stations in the wiring cell to carry out tests on the wired luminaries
-integrated automation systems for the mounting of components
-integrated systems for the positioning and fixing of ballast
-integrated systems for gasketing
-customized solutions |
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Automated Loading Options__Robot Load System.
The Drake robot load system for grinders features an adjustable infeed conveyor and grippers designed by Drake for maximum flexibility. The entire grinding and load/unload process is programmed into the machine control by Drake. The system provides consistent handling and maximum throughput for increased productivity. |
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Ehcolo supplies robotic systems, based on MOTOMAN robots. And based on our yearlong experience with our own manufactured gantry robots, we manufacure and supply pick-up units and the pheriferical equipment like conveyors etc.
Our goal at start of using robots in palletising was, that we should reach a performance quality as close as possible to our own palletisers, a level of quality, we have not been able to see elsewhere. So we designed and manufacured a pick-up unit, which compensated for the shortages, which the robot by nature has, e.g. automatic layer height measuring and top-pressing. So it is not posible to palletise any better with robot, than we do now, regardless if it is overlapping or side-by-side palletising.
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We have the solutions others are still thinking about
Everybody talks about automation, but it's much more than just a trendy word. We ourselves have developed from a machine manufacturer to a process provider because we believe that the decisive criterion for automated efficiency is the integration of the entire environment and periphery. Thus, what began with economical pallet changing and intelligent handling systems now culminates in highly advanced robot solutions. We have long been able to convert a machine into a flexible manufacturing cell.
Based on our products, we offer automation solutions, handling systems, pallet changers, turnkey solutions, individual option packets and innovative control units. |
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Palleting System BPS 400
The BAMATEC Palleting System BPS 400 is a packaging machine for several articles. With our standardized separation units different pallets can be filled. Gladly we prepare an individual solution for you. |
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The soldering robotic cell RC500 designed and produced by mta automation ag is controlled by an industrial PC, allowing the automation of selective point-to-point soldering operations. This cell enables micro-soldering tasks to be carried out rapidly with the optimum quality and repeatability.
The 3 or 4 axes can be fully programmed, as are the soldering parameters for each soldered point.
In order to avoid production interruptions during loading or unloading the components to be soldered, a version with a two or four position rotary table is available.
Thanks to its modular concept, this cell can be easily integrated into existing lines or pallet conveyors can be integrated into the cell.
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EROWA Robot Compact:
You want to get more autonomy out of your machine? There are enough workpieces of small size? There is not a lot of room to spare in your shop? You want to automate two machines with one Robot? If one of the answers to these questions is YES, it might be a good idea to contact EROWA. The EROWA Robot Compact is the answer to your requests.
EROWA Robot Compact needs only 2m² floor space. |
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The dispensing robotic cell RC500 designed and produced by mta automation ag is controlled by an industrial PC allowing the automation of dispensing operations for liquid or viscous products. This cell enables a wide range of micro-dispensing tasks to be carried out with the highest quality and repeatability.
The 3 or 4 axes can be fully programmed, as are the dispensing parameters for each dispensed point.
In order to avoid production interruptions during loading or unloading the components to be dispensed, a version with a two or four position rotary table is available.
Thanks to its modular concept, this cell can be easily integrated into existing lines or even pallet conveyors can be integrated into the cell.
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The Panasonic arc welding robot cell PerformArc ET (Electric Turntable) is of a modular concept, developed using standard reliable Panasonic components. The Panasonic standard cell is also available in the following specifications:
PerformArc MT (Manual Turntable)
PerformArc ET-XL (large work envelope)
PerformArc ET-XXL (extra large work envelope)
PerformArc ET-2PD (work envelope with 2 external axes PanaDice 200)
Technical Data:
• 2 worktables, 500mm deep and 570 mm wide, maximum payload 250 kg
• Maximum size of workpiece including fixture 1,000 x 600 x 500 mm
• L x B x H: approx 5.65 x 2.2 x 2.3 m, weight: approx. 3.100 kg
Options:
• TAWERS welding system with integrated power source TA-1400/1600/1800WG
• Panasonic industrial robot TA-1600/1800G2
• Panasonic MIG/MAG pulse power sources YD-350GE2 or YD-500AF2
• Panasonic DC TIG power sources YC-300BZ3
• Fume hood, Torch cleaning unit, Water-cooled welding torch
• Service & extended warranty package
• DTPS off-line programming & simulation software
Customer benefits:
• Economical and flexible complete system solution.
• Fully proven and tested before delivery.
• All components mounted to a common base for easy shipment, quick set-up and future possible location change by use of forklift truck. |
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RPC-G
Fastems RPC-G is a modular robot cell designed for loading and unloading workpieces to CNC machines, especially lathes. The RPC-G cell consists of a single transferable unit that enables fast installation and, if necessary, easy relocation of the system. Both new and existing machines can be automated with a minimum of effort. The gantry concept provides good accessibility to the machine tool in manual mode-, as well as easy implementation of diverse material feed designs that can be geared to the workpieces, quantities, and physical size.
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Our Firm is all the time looking for new, up-to-date solutions, in collaboration with our customers, in order to be the most competitive in our field. This was the purpose of this system, made of a man-like robot with a built-in camera which is able, through an electronic card, to recognize the type and orientation of the piece to machine: the robot thus works just like a human operator, correctly loading the pieces on transfer and unloading them once the machining is over, but the cycle time is greatly reduced. The robotisized islands are able to carry out round the clock random quality control checks in automatic.
It is a working station made of a man-like robot, a conveyor belt and an optical system.
The latter takes the geometrical cordinates of the piece to handle, which is randomly lying on the conveyor belt, processes these data and transfers them to the control unit moving the robot in a position to take the piece from the belt and place it correctly into the transfer clamp.
The conveyor belt feeding can be through bin tipper or an elevator system, both of which are supplied by our Firm and shown elsewhere in this Website. However, the most functional system configuration is every time studied to meet the customer specific requirements. |
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Fastems' RPC (Robotized Production Cell) is a modular robot cell designed for tending applications of various CNC machines such as lathes, machining centers and other machine tools.
With standard options, the RPC can be easily adapted for applications such as finishing work pieces, cleaning, gauging and even light machining. The main structure of the RPC cell consists of a single transferable unit that enables fast installation. It is easy to relocate if required.
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In order to be able to offer constantly advanced technical solutions, Clevertech has developed handling and palletising systems using robots.
Depending on the type of product and operation necessary, Robots with three Cartesian axes or Anthropomorphic with 4 or more axes can be used.
Below is a list of some of the main features and possible scope of supply of such robots. |
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Features:
- High speed processing [bag type: 2000 bags/hour, box type: 4500 boxes/hour]
- Belt system used, multi kind of stacking job is possible
- Self diagnostic function
- One-touch system used to change to other kind easily |
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Efficient robotic equipment intended for deposition of goods on pallet. Products are transferred by the help of a sucker head. We offer the device in various designs according to concrete requirements of the customer and are able to integrate it in a complete system inclusive of logistics of products as well as pallets. Our rich experience in programming these systems guarantees maximum effective cooperation of all parts.
Application: For closed cartons and cases and similar goods.
Performance: Up to 360 cycles (lifts) per hour.
Advantages: Flexibility, possibility to create more complicated layer patterns, possibility of operating up to 3 lines independently, advantageous machine layout, minimum built-up area, wide working reach of the robot, robot can optionally also insert layer pads between layers, careful handling of products by vacuum suckers. |
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Innovative concept:
Consists in spraying a fluid (water or oil) at a pressure between 300 and 3500 bar (4,400 to 50,700 psi), depending on the material to be deburred.
It removes burrs left after the machining process, and allows cleaning of the surface of the parts. |
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Robotized Deburring
You've heard the saying "deburring is a tedious job..." ‑ why not automate it?
Fastems' DBL (Deburring and Loading Cell) is a modular robot cell designed for deburring and automatic loading applications. Deburring, which often is a dusty, noisy, unconfortable and repetitive task becomes a thing of the past. And simultaneously, the deburring quality, which often varies significantly with manual deburring, can be consistant and easily maintained at the required level. The DBL can be used as a stand-alone unit or it can be integrated with a flexible manufacturing system (FMS).
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Fastems' RPC (Robotized Production Cell) is a modular robot cell designed for tending applications of various CNC machines such as lathes, machining centers and other machine tools.
With standard options, the RPC can be easily adapted for applications such as finishing work pieces, cleaning, gauging and even light machining. The main structure of the RPC cell consists of a single transferable unit that enables fast installation. It is easy to relocate if required.
Benefits:
Significant capacity increase with existing production machinery
Short installation time
Designed for unmanned production
Efficient material logistics control
Easy programming, quick setup changes
Cell is easy to adapt for different work pieces
Cell is assembled, tested and programmed before delivery
The RPC is reusable and extendable with standard options
Guaranteed support from a reliable supplier
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| Schiavi robot-operated bending cells are the result of integrated automation that guarantees maximum productivity, extremely low cost of labour, safer working environment and extremely easy use. The complete package that Schiavi, as the only interlocutor, proposes, includes: press brake, handling robot and CNC, plus software capable of simulating the whole bending process on a PC. The perfect dialog between the robot and the press brake allows continuity in working, even when planning a new piece. |
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| This the palletiser with the highest level of variability since it includes productions from 1,800 bags/hour to 3,000 bags/hour. The multiple applications which are available can be adapted to any individual need providing good load establishment and highly satisfied customers. The software supplied with the machines provides for the generation of production data and automatic format changes. |
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The main advantages are numerous:
- The capacity to conform to the geometrical differences of pieces that are obtained with foundry or stamping processes and, therefore, that are not perfectly equal one to the other.
- The possibility of vary the working pressure according to the necessity to speed up the cycle time, making constant the final quality of the product, from the first to the last piece that is worked and optimizing the consumption of the tools.
- The possibility of working completely independent without the regular presence of an operator and therefore with a further reduction of the cost per hour of the system.
- Remarkable saving of the consumption material. |
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DAN TECHNOLOGY DE ANTONI, as first in the world, has built robotized equipments with sensitive working units.
This technology makes easier the programming of the robot with the assurance of perfection during the process and high standard of quality and quantity independently from the geometrical variations of the items.
The main characteristic of "DAN" units is the system for the automatic control of the working pressure, patented by DAN TECHNOLOGY DE ANTONI, that allows an easy programming of the system and to obtain an high and constant quality of the working process.
The main advantages are numerous:
The capacity to conform to the geometrical differences of pieces that are obtained with foundry or stamping processes and, therefore, that are not perfectly equal one to the other.
The possibility of vary the working pressure according to the necessity to speed up the cycle time, making constant the final quality of the product, from the first to the last piece that is worked and optimizing the consumption of the tools.
The possibility of working completely independent without the regular presence of an operator and therefore with a further reduction of the cost per hour of the system.
Remarkable saving of the consumption material.
DAN TECHNOLOGY DE ANTONI, has developped a range of magazines in order to enable the robotized machines to perform during the night-time, without surveillance of the operator . |
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FLEXIBLE AND AUTOMATIC BENDING PRODUCTS
ASTRO CELL it is designed to be the perfect automatic bending system. Long running scheduled automatic operations are possible, with the automatic tools layout changer, automatic handling-jig changer, automatic work-piece gripper changer, even if they are small quantity batches. Coping with different kinds of small quantity products offers a vast improvement in productivity, and shortens delivery time. The bending process times can be reduced, and an improvement in the quality can be obtained.
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