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Diecasting cells
Rea Robotics uses ABB, KUKA and FANUC robots, which are resistant to the action of lubricants, dust and heat, to produce flexible cells for the following production processes:
- press unloading;
- part cooling and control;
- die lubrication;
- shearing machine tending;
- palletizing of castings.
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This the palletiser with the highest level of variability since it includes productions from 1,800 bags/hour to 3,000 bags/hour. The multiple applications which are available can be adapted to any individual need providing good load establishment and highly satisfied customers. The software supplied with the machines provides for the generation of production data and automatic format changes.
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Mixed layer palletizing is supported by multi-zoned vacuum, clamp style or bag gripper engineered to meet customer requirements- RSC, HSC, bag, etc. Safety features include wire mesh fence, polycarbonate enclosure, and safety rated light curtains for pallet discharge openings.
- Single Line Systems with Single Feeding Lane / Single Lane Discharge, or
- Multi Line Systems with Multiple Feed Lanes / Single Lane Discharge, or
- Multiple Feed Lanes / Multiple Lane Discharge.
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Handling and process cells
Rea Robotics designs and manufactures cells with the aid of robot control and quality control vision systems.
Analysis of various production processes:
• deburring;
• siliconizing;
• palletizing;
• forging press tending;
• CNC machine tending;
• transfer tending;
• plastic injection machine tending;
• automatic storage system tending;
• assembly.
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Innovative concept:
Consists in spraying a fluid (water or oil) at a pressure between 300 and 3500 bar (4,400 to 50,700 psi), depending on the material to be deburred.
It removes burrs left after the machining process, and allows cleaning of the surface of the parts.
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A wide range of applications are possible- high-speed, pick-and-place, sorting, and inter-plant routing. Size and shape of product isn't a problem as Brenton Robotic Material Handling Systems are adaptable to small scales, odd sizes, and randomly oriented pieces.
Brenton Robotic Material Handling Systems are especially beneficial when dealing with hazardous and potentially injury-causing materials, including repetitive motion exposure.
Like every piece of Brenton equipment, Material Handling Systems are state-of-the-art. One machine is able to program a variety of shapes and sizes. The systems also exceeds standards for cleanliness, purity, and product integrity.
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Is one of the most versatile proposals, thanks to the use of an anthropomorphic robot with six axis of movement, implemented in a polishing island with "intellingent" units and a suitable warehouse it is possible to obtain high qualities and precision.
The working is executed on brushes or abrasive belts by a robot that faithfully replaces the man, taking the pieces to be worked from the appropriate loader and carrying out the working cycle on the polishing stations.
the polishing groups are realisable according to many parameters and characteristics, but also the model and the amount of installed robots changes depending on the working requirements.
Who chooses a system of this type wants to obtain a finish on productions not too much high or must work pieces of particularly complex shape. In contrary case he is well to take in consideration the alternative rotary table.
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Press brake bending cells
The robotic bending process is the result of integrating offline programming software and robot precision.
Drawing on experience gained in systems manufacture, Rea has developed a range of sheet metal bending systems that deliver high productivity, quality production, flexibility and safety.
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AUTOMATIC BENDING ROBOT CELL
ASTRO CELL it is designed to be the perfect automatic bending system. Long running scheduled automatic operations are possible, with the automatic tools layout changer, automatic handling-jig changer, automatic work-piece gripper changer, even if they are small quantity batches. Coping with different kinds of small quantity products offers a vast improvement in productivity, and shortens delivery time. The bending process times can be reduced, and an improvement in the quality can be obtained
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Welding cells
Innovation fuels the competitive capacity of businesses, supporting their growth and turning them into true engines of the economy.
Technological improvement is the key to conceiving and implementing process transformations that will lead to increased productivity.
Experience gained through hundreds of robotic welding cell applications means customers are assured reliability and expertise. The various MIG, TIG, Plasma, Laser and Resistance welding technologies have further augmented our wealth of field experience, making us well qualified to conduct thorough feasibility analyses and come up with an immediate, ready-to-apply solution.
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 see the results for the following category : Fuel cells |
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