|
|
Eco•Tower Automation
Workpiece handling and storage system
Eco-Tower – our patented automation solution for all machine-tools provides efficient manufacturing due to low purchase and operating costs as well as minimal electronical and mechanical complexity. During automated manufacturing save and reliable clamping is guaranteed by our patented vices and 0-point-systems.
*“Man-Machine-Relation” – due to lowest pneumatic drive forces no enclosure or housing necessary
*increased cost-effectiveness by manufacturing in the evening hours and weekends
*low purchase and operating costs
*quick installation and briefing
*simple and user-friendly control
*only little set-up space required because ceiling height can be used fully
*complete automation solution from one source: workpiece storage, handling, vices and zero-point systems
|
|
RPC-G
Fastems RPC-G is a modular robot cell designed for loading and unloading workpieces to CNC machines, especially lathes. The RPC-G cell consists of a single transferable unit that enables fast installation and, if necessary, easy relocation of the system. Both new and existing machines can be automated with a minimum of effort. The gantry concept provides good accessibility to the machine tool in manual mode-, as well as easy implementation of diverse material feed designs that can be geared to the workpieces, quantities, and physical size.
|
|
Automated Loading Options__Robot Load System.
The Drake robot load system for grinders features an adjustable infeed conveyor and grippers designed by Drake for maximum flexibility. The entire grinding and load/unload process is programmed into the machine control by Drake. The system provides consistent handling and maximum throughput for increased productivity.
|
|
|
DMG offers you the complete spectrum of automation technology, starting with the automatic pallet changer, across to manufacturing cells from 2x to 30x pallet storage, up to systems with pallet and workpiece handling by means of portal loaders or robots. In addition, turn key projects for mass production with integrated complementary processes such as parts cleansing, deburring or quality assurance belong to the expertise of DMG AUTOMATION.
|
|
Number of pallet stations
depending on the length of the magazine and the height of the work pieces, may be configured according to customer requirements
Change of gripper possible
External tools Changing external tools from the magazine directly into the spindle of the machine or the local tool changer is possible
Work piece weight maximum 150 kg (including the pallet)
Weight without pallets app. 1500 kg per unit of magazine
Space saving linear pallet changer and external tool changer for automation of one or several machines
Integration of machines from other suppliers possible, for example measuring machines
Chip identification optionally available
Very simple construction, reliable, robust and with little maintenance
Length of magazine may be set up as necessary
|
|
Handling and process cells
Rea Robotics designs and manufactures cells with the aid of robot control and quality control vision systems.
Analysis of various production processes:
• deburring;
• siliconizing;
• palletizing;
• forging press tending;
• CNC machine tending;
• transfer tending;
• plastic injection machine tending;
• automatic storage system tending;
• assembly.
|
|
Articulating Robots
For applications that demand complex movement in space such as multiple repositioning of parts for inspection purposes, or where accessibility from the top is limited, Wes-Tech uses articulating robots from proven manufacturers as an integral part of the automated solution.
Benefits
- Wider application range with standard equipment.
- Low implementation risk “been there, done it before.”
- Improved return-on-invested capital.
|
|
|
|
|
|
The Waterjet Cutting System
The waterjet - a tool with which you can master nearly every cutting task!
Our proven and easy-to-use Waterjet Cutting System JETMax is for daily purposes. These machines are easy to operate and are delivered with all options and accessories you need for cutting with water or with abrasives - at a great price! An optimization in price and performance enable a fast repayment also for small and medium sized companies.
The key benefits are that this waterjet cut does NOT cause any thermal stress and does NOT set free any toxic dust and/or vapour. The only tool we are using is pure water or - in abrasive mode - water and garnet sand. That´s it!
Delivery Ecocut includes:
- Rustproof, welded system structure of aluminum and high grade steel
- Catcher with grid layer
- Hidden and encapsulated guidance units
- PC-control
- Brushless servomotors
- Waterjet software
- Hp-valve with abrasive cutting head
- Abrasive dosage system with storage bin
- Safety system
- Complete high pressure tubing between cutting table and hp-pump
- High pressure pump 37 kW Eco
Working Areas Ecocut:
- JETMax HS 1010 1000 x 1000 mm
- JETMax HS 2515 2500 x 1500 mm
- JETMax HS 3015 3000 x 1500 mm
- JETMax HS 3020 3000 x 2000 mm
- JETMax HS 4020 4000 x 2000 mm
|
|
|
|
|
|
Cutting system
The STM Waterjet System is ideally suited for short-run part production, just-in-time manufacturing, bulk production, prototyping and product development. It does not require tool changes or complex fixturing and allows you to reduce setup times by up to 50%. In addition, the smooth finish does not require expensive and time-consuming secondary machining. You will see that STM Waterjet Systems considerably increase your profitability!
Features & Options
Standard Features
- Entire system in stainless steel and aluminum
- Covered slideways, flat side walls
- Brushless, digital AC servo motors
- Robust and durable system due to rack and pinion drive
- Waterjet Cutting Software PACut
- HP-Pump Ecotron from BHDT
- Pump pressure control from by the cutting program
- Cutting head (waterjet cutting valve)
- CNC controlled abrasive dosing head with continuous dosing of the abrasiv ematerial from 0-400 g
- Abrasive hopper ensures 20% increase in cutting performance
- Abrasive storage container 250 kg
- PA 8000E control with up to 10 m/min rapid transverse speed
- HP-Connection pump - cutting head
- Sick double safety light barriers
- Standard warrenty for 1 year (12 months) or 2000 cutting hours
Optionen
- pneumatic Quick UP z-axle
- Automatic height sensor
- Collision protection
- Air condition control unit
- Automatic abrasive desludging system
- Up to 4 waterjet cutting heads
|
|
WING JET
The boost to innovation is the keystone to our activity. All our machining centers are constructed with the aim of increasing our Customers' productivity. With this purpose in mind we designed and constructed our new WJ model WING JET cutting center.
This compact cutting center has been designed to reduce overall dimensions and enables piece loading/unloading on the three sides. Besides, as both high pressure pump and electrical cabinet are integrated with the machine, no hydraulic / pneumatic/ electrical feeding is left on the floor.
The cantilever structure is managed by rectified slideways with ball-recirculation pads, while movement transmission is achieved by ball-recirculation screws. All mechanical parts are protected by stainless steel covers with multiple labyrinths and by water and abrasive-proof bellows.
|
|
|
|
|
|
The Jet Edge Mid Rail Gantry waterjet system produces complex parts out of virtually any material. Designed to easily accommodate overhead loading, the Mid Rail Gantry waterjet table is available in multiple sizes. It comes standard with one abrasivejet cutting head. A second abrasive waterjet cutting head can be added to increase productivity. Jet Edge Mid Rail Gantry waterjets are powered by Jet Edge waterjet intensifier pumps.
The Mid Rail Gantry's sturdy heavy-wall tubular steel beams eliminate vibration and increase system longevity. Critical X and Y bearing components are protected with heavy metal covers with brush seals. The system's catcher tank is isolated from the motion system so energy from the cutting stream does not disrupt the mechanics of the motion system. The catcher tank features heavy gauge C channel reinforced steel side walls (stainless steel optional), replaceable steel slats (stainless steel optional), clean out couplings on both ends, an adjustable overflow to drain, and multiple C channel floor supports. The slat surface can be leveled or is adjustable.
The Jet Edge Mid Rail Gantry Features Industry Leading Precision and Accuracy!
+/- 0.001" Linear positional accuracy (over 12")
+/- 0.001" Repeatability (bi-directional)
|
|
|
|
|
|
Abrasive waterjet machining centre
FBjet type
LDSA, The Automated Cutting Systems, leader in the manufacture of waterjet cutting machines on French territory presents its new generation of table type "FBjet". A homogenous and entirely integrated concept using all the state of the art techniques known to date.
The whole thing is piloted by an entirely digital CNC FANUC model (No.1 in the world), the latest generation "OPEN" model, enabling ease of use and providing up till now unequalled precision in the trajectories. The very high water pressure feed is supplied by a KMT Waterjet Systems pump model SL V "OEM" version integrated to the Machine frame. The Man/Machine interface is managed by Windows and enables all the possible developments. The system is planned to function in masked time without surveillance: numerous sensors enable the remote testing and guiding of the system via a computer network or via the internet. The whole thing, from compact realisation and full integration, uses solely very high quality components for increased reliability.
Advantages :
Complete turnkey delivered equipment
Rapid implementation on site (2 days)
Ease of use
High quality cutting
Pump integrated to the Machine frame
Variation in the integrated water level
CNC GE FANUC "OPEN" version with PC
|
|
|
|
|
|
Abrasive waterjet machining centre
WJA type with 2 independent heads
LDSA, The Automated Cutting Systems, leader in the manufacture of waterjet cutting machines on French territory presents its new generation of table type "WJA". A homogenous and modular concept using all the state of the art techniques known to date.
The whole thing is piloted by an entirely digital CNC FANUC (No.1 in the world), the latest generation, enabling ease of use and providing up till now unequalled precision in the trajectories. The very high water pressure feed is supplied by a KMT Waterjet Systems pump model SL V.
The Man/Machine interface is managed by Windows and enables all the possible developments. The system is planned to function in masked time without surveillance: numerous sensors enable the remote testing and guiding of the system via a computer network or via internet. The whole thing, from compact to modular realisation, uses solely very high quality components for increased reliability. The use of 2 independent heads individually piloted by the CNC enables increased production and total flexibility. The parking position of each head enables the other head total range of the machine.
Advantages :
Complete turnkey delivered equipment
Rapid implementation on site (5 days)
Ease of use
High quality and precision cutting
Increased production thanks to twin independent heads
“Parking” position for each head freeing the total space for the other head
Reduced pitch centre of 390 mm between the 2 heads
Services suited to your needs:
· Project study
· Industrialisation (Pre-Sales)
· Detachable parts
· Training
|
|
|
MultiCam CNC WaterJet cutters are legendary for their ease-of-use and versatility. Successful companies around the world rely on MultiCam water jets to automate production in countless different industries. MultiCam offers both nonabrasive and abrasive water jet cutting systems and three product lines to fit your specific application. The 1000 Series is a cost effective nonabrasive waterjet cutting solution. The 4000 and 6000 Series machines are heavy duty, high-precision cutting systems that can be configured for nonabrasive and abrasive waterjet cutting. All MultiCam WaterJets are powered by KMT Waterjet Intensifiers. MultiCam manufactures a WaterJet cutter to fit your needs. To learn more about MultiCam's CNC Water Jet systems click the navigation to the left or an image below.
|
|
|
|
|
|
ByJet Pro
The precise waterjet cutting system for unmatched productivity
ByJet Pro – Productive, Multifunctional, Precise, Clever
* Highest productivity due to shuttle table and four controlled cutting heads
* Produce successfully with variety and precision
* Maximum revenue per euro invested
* Progressive working conditions: clean, quiet, and space-saving
Customer benefits
* Modular construction covers all customer requirements
* Short throughput times, increased productivity and the best quality thanks to four fully-automatic, CNC-controlled and monitored cutting heads
* Adaptation of the number of cutting heads used to match the part geometry creates great flexibility (large parts, one cutting head – small parts, four cutting heads)
* Small distance between the cutting heads enables economical multi-head cutting even for the smallest series and smallest of parts as well as optimal utilization of material
* Automation concept with shuttle table increases productivity and economic efficiency
* Space-saving arrangement of the system components. Reduction of unproductive safety areas due to encapsulation of the machine
* Ergonomic and safe operating concept as well as clean and low-noise work environment
* Simple, fast and comprehensive control with the high-performance ByVision control package
* Productive thanks to high positioning and cutting speeds and axis dynamics
* Infinitely-adjustable pressure signal, precise sand feed control and nozzle distance regulation ensure an economical and high-quality cutting process
* All key components are developed in-house by Bystronic and are perfectly matched to one another
Types
* 3015
|
|
|
|
|
|
The Haro Sharkline is a 5-axis NC for both producing and grinding/sharpening complex tools. A very powerful software toolbox has been developed for exceeding the market demand in terms of managing tool complexity.
A patented gantry beam design allows all angular and cross positioning for the wheel without any restriction. With its 500 mm longitudinal and cross stroke, this product is designed for grinding or cutting from solid, for producing complex tools and tool tips with a single adjustment…
High speed spindles are adjustable step-less from 3’000 to 18'000 RPM and powered from 3,5 to 10 kW. The HARO grinding spindles with double output shaft are greased for life and water cooled. Their magnetic and dynamic balancing is so accurate that surface quality of Ra 0.03 µ can be reached. Their compact volume increases the possibilities of the grinder as well as its capabilities, makes settings easier and provides a better visibility.
The NC control is based on Siemens technology (SINUMERIK 840 Di)and will take advantage of our experience based grinding software.
|
|
|
|
|
|
The Haro Starline PLUS is the very latest development of Haro Technologies for the grinding of complex tools. The machine has been designed early 2007 and announced and demonstrated at the EMO exhibition in September 2007.
The Haro Starline Plus, a 6 axis machine, is build up on the same proven technology (same machine bed, same slide connection, structure and kinematic) as the Haro Starline 550. The 5ft and 6th axes are positioning slides built on a so-called ROTARY axis and allow any suitable angular position of the tool facing the grinding spindle. A Siemens CNC SINUMERIK 810 D is controlling the axis interpolation.
Power at grinding wheel may vary from 3,8 to 20 KW. The Starline PLUS can therefore be used for both sharpening and/or producing tools.
HARO STARLINE 3-6 axis best price/performance NC, grinding & manufacturingA new cover has been designed in such a way that a powerful cooling system (120L/min) may be implemented while the operator still has an easy access to the job area.
Specialized tool boxes and various options (Wheel dressing, tool and/or grinding wheel loader) are components available for manufacturing the system meeting the most demanding user requirements.
Haro Technologies is herewith surpassing the expectations of the 5 axis market. Unbeatable lifetime and robustness are offered as the Haro Starline PLUS is set up with the proven Haro machine structure.
|
|
|
|
|
|
The Haro Starline Top has been developed as a world class CNC grinder to be used either for grinding/sharpening as for intensively producing very high precision tools.
The Haro Starline Top was first designed for making/sharpening straight and helical fluted hobs. Further implementations allow a perfect sharpening of pinion or gear tools as Fellow, Lorenz, Gleason tools, shaving cutters,…
Recent enhancements introduced the ability of grinding gears with very high precision (actually achieving a Class 4 quality level).
The Haro Starline Top is made of 2 models named 700 and 1000 for different lengths of the longitudinal X-axis.
The quality of this product range is based on:
* the mechanical stability due to the large and solid machine bed made of a narrow structure cast iron (same basis as the Slabline);
* all linear axis as the rotational encoder being equipped with Heidenhain glass scale(quality 3µm).
* a sophisticated software toolbox developed on the SINUMERIK 840Di automation technology. 5 axes X-Y-Z-A-C and 3D interpolations are managed by this powerful program.
|
|
|
|
|
|
The Haro Starline NC machine basically is designed for producing or/and sharpening different types of tools as milling cutters, drills, step drills, reamers, …
Historically introduced as an evolution of the Baseline, the Starline develops more power at grinding level and therefore is equipped with substantial water cooling (120l/min) while being housed in a fully watertight cover.
The Haro Starline range is made of several models depending on:
* the required dimension:
o longitudinal X-axis grinding length with 400, 550, 700.
o cross travel Y-axis varying from 190 to 265 mm
o vertical Z-axis from 210 to 300 mm
* the NC capability to handle complex tools: 3 to 6 axis movements could be controlled by the NC automation system based on SINUMERIK technology able to manage 2 to 5 interpolated axis (Siemens 357 or 810D).
* the power delivered to the grinding wheel: from 3,8 to 20 KW, speeding from 6000 to 28000 RPM
* the customized software application as developed in line with the customer requirements.
|
|
The Haro Baseline is a conventional, all-purpose, entry level NC grinding machine.
This product range provides a NC-automated version of the manual Baseline machine. Haro Baseline N are 4 axis machines that can be customized to meet specific client requirements (large number of options, additional features as dressing station available).
Machine is equipped with a Siemens CNC system (generally FM 357) for 3D interpolation. Electrical parts and the CNC are installed in a separate cabinet.
A light cover allows the implementation of an efficient cooling system.
A solid and cost-effective basic equipment from the grinding/sharpening expert to the attention of demanding users.
|
|
|
The XPS-16 is for shops that demand the ultimate in precision, simplicity and productivity. Only CNC can reproduce the complex, high-tech points found on today's premium HSS and carbide drills, and only the XPS-16 can to it all - with the touch of a button. Imagine, for the price of a couple hundred premium carbide drills, you can sharpen in house for only pennys a drill. This high capacity machine can sharpen thousands of drills a week.
|
|
The WH(Q)105CNC live spindle, fixed column horizontal boring machine complements the TOS VARNSDORF a.s.product line on its lightest end.
This up-to-date machine is a perfect for universal classical machining technologies and as well for special application machining (including mold machining) of workpieces with a weight of up to 5 000 kg.
|
|
|
HB series is ideal for precision and heavy-duty boring and milling operation. Its long nose spindle head and wide table working area provide flexible machining capability while its ultra-precision paired spindle bearings ensure low thermal deformation and high machining accuracy.
|
|
|
|
|
|
Spindle or Ram Headstock
Two versions of floor-type boring mills are available, the FT and FTR Series. The FT is equipped with a standard boring mill live spindle. The FTR has a collinear ram in addition to the live spindle.
Fit the Boring Mill to the Application
The choices do not end at the headstock. The modular design of Giddings & Lewis boring mills offers plenty of selections allowing manufacturers to configure the machine to the job. Choose from various tables or floor plates, X and Y axis travels, controls and attachments.
Large Capacity HBM Designed for Productivity
With 4 to 12 meters (13 to 40 feet) of X-Axis travel and 2 to 3.5 meters (6.5 to 11.5 feet) of Y-Axis travel, the FT and FTR Series has ample capacity for the largest parts.
X-braced cast iron construction, wide way spreads, large preloaded ballscrews and exclusive thermal compensation software are just a few of the features that highlight the rigidity and accuracy of G&L boring mills.
Built-In Convenience
The operator platform that travels with the column allows optimal viewing of and access to the machining operations. Services are centralized and clearly marked on one floor-level panel simplifying maintenance.
|
|
|
|
|
|
|
Skipper 100 is a flexible boring center that uses an innovative panel handling system. The tools are fixed, allowing the panels to move on an air floatation table in an easy and fast way. In this way panels with different dimensions con be machined without interruption, the machine can work the panel from above and below at the same time and can produce two identical or mirrored panels per cycle with no difficulty. The Skipper 100 can also machine porous materials since the pieces are blocked with grippers directly managed by the numerical control. It can even process small pieces and carry out “through” machining. Skipper 100 is the ideal machine both for outside contractors and for big companies that have chosen to dedicate it for specific series production. The machine reaches its highest potential when integrated in a system with automatic up and down loading, thereby emphasizing practicality and speed. The machine is an ideal solution for furniture producers and medium sized companies with boring requirements.
|
|
|
|
see the results for the following category : 
