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DMG offers you the complete spectrum of automation technology, starting with the automatic pallet changer, across to manufacturing cells from 2x to 30x pallet storage, up to systems with pallet and workpiece handling by means of portal loaders or robots. In addition, turn key projects for mass production with integrated complementary processes such as parts cleansing, deburring or quality assurance belong to the expertise of DMG AUTOMATION.
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ROBOTIC CELL FOR CNC TOOL MACHINE
Components:
6 axis Kawasaki Articulated robot
Vision system with integrated camera Cognex In Sight 5400
Management software InSight by PC
Our loading/unloading robotic cells fit to any CNC tool machine. The vision system with integrated camera recognize exactly the position and the orientation of the particular at work on the belt conveyor.
Upon request, the entering workpieces can be loaded by a completely automatic feeding and recovery unit.
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RPC-G
Fastems RPC-G is a modular robot cell designed for loading and unloading workpieces to CNC machines, especially lathes. The RPC-G cell consists of a single transferable unit that enables fast installation and, if necessary, easy relocation of the system. Both new and existing machines can be automated with a minimum of effort. The gantry concept provides good accessibility to the machine tool in manual mode-, as well as easy implementation of diverse material feed designs that can be geared to the workpieces, quantities, and physical size.
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Automated Loading Options__Robot Load System.
The Drake robot load system for grinders features an adjustable infeed conveyor and grippers designed by Drake for maximum flexibility. The entire grinding and load/unload process is programmed into the machine control by Drake. The system provides consistent handling and maximum throughput for increased productivity.
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Number of pallet stations
depending on the length of the magazine and the height of the work pieces, may be configured according to customer requirements
Change of gripper possible
External tools Changing external tools from the magazine directly into the spindle of the machine or the local tool changer is possible
Work piece weight maximum 150 kg (including the pallet)
Weight without pallets app. 1500 kg per unit of magazine
Space saving linear pallet changer and external tool changer for automation of one or several machines
Integration of machines from other suppliers possible, for example measuring machines
Chip identification optionally available
Very simple construction, reliable, robust and with little maintenance
Length of magazine may be set up as necessary
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Handling and process cells
Rea Robotics designs and manufactures cells with the aid of robot control and quality control vision systems.
Analysis of various production processes:
• deburring;
• siliconizing;
• palletizing;
• forging press tending;
• CNC machine tending;
• transfer tending;
• plastic injection machine tending;
• automatic storage system tending;
• assembly.
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Articulating Robots
For applications that demand complex movement in space such as multiple repositioning of parts for inspection purposes, or where accessibility from the top is limited, Wes-Tech uses articulating robots from proven manufacturers as an integral part of the automated solution.
Benefits
- Wider application range with standard equipment.
- Low implementation risk “been there, done it before.”
- Improved return-on-invested capital.
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CNC vertical sawing machines, with HSS circular blade, to cut steel solids and sections up to 180 mm diameter
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EDGER - OXIA
SIMPLE, COMPACT AND VERSATILE
* 4 variable products.
* Boards and planks.
* Sturdy.
Options :
* Chipper.
* Waste separator.
* Automatic infeed.
* Sawing from above going downline with protective tunnel at exit.
* Effective, safe holding of the wood thanks to 5 pressure rollers and 1 chain belt.
* Very good sawing quality and thinner kerf saw.
* Fast blade changing.
* 1 to 4 movable blades positioned by servo-motors + 1 fixed sleeve.
* Diode lasers.
* max. cutting height: 125 or 150mm
* Pass width: 1000mm
* Speed: 10 to 110 m/min
* Motor 55kW to 160kW
* Weight : 6000Kg.
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Series of newest advanced models of Mikrosam's CNC machines for processing marble, granite and stones. This CNC machines has been designed to offer maximum flexibility and much opportunity for machining of marble, granite and stones. Traditional qualities combined with the most advanced technological innovations that were already implemented have made our machine ideal solution for marble, granite and stone industry.
High productivity machines, ideal for drilling, milling, 2D and 3D modelling, lettering, engraving, internal and external edging, bevelling, grooving, cutting with strait and convex disc.
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Sawing with maximum efficiency
With automated operation including material transport, higher volumes can be sawn faster and at lower cost. A flexible sawing plant from Behringer reduces throughfeed times by up to 50% and considerably improves part availability, particularly where widely varying parts are being cut.
It operates on a practically unmanned basis - around the clock. The entire functional sequence is automatically monitored and controlled. Cutting range: up to 430 mm.
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V-CUT
CNC cutting centre with 3 controlled axes, designed for cutting profiles made of
aluminium, PVC, light alloys in general. V-Cut loads the extruded section and cuts it, then unloads the finished part all in fully automatic mode without need for operator
attendance.
The powerful and versatile software can handle predefined cutting lists, optimizing them to minimize wastage. The cutting head allows cutting at +/- 22°30' and intermediate angles.
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High precision CMM SIGMA / TETA CNC
Measuring range from 1.000/800/700 up to 4.000/1.200/1.000
Coordinate Measuring Machine "CMM" SIGMA / TETA CNC
Flexibility of the measuring range in all axis
The new generation of our CMM Coordinate Measuring Machine SIGMA / TETA is characterised by the highest precision, durability and nearly maintenance-free operation.
All our 3D-Coordinate-Measuring-Machines are equipped with optimiced air bearing guides in all axis.
Thermal stability and high rigidity is reached by using the highest quality materials such as high precision granit guides or ceramics.
The thermal stability and high precision of the guides guarantee the most accurate measuring results, even without the use of software compensation.
A Double passive vibration damping system is integrated in the supportframe of the Coordinate Measuring Machines.
Additionally, all our CMM´s can be delivered with activ pneumatic vibration damping sytems. This allows you to absorpe even very low frequency vibrations.
All our Coordinate Measuring Machines are equiped with totally covered guides. This helps to protect the guides against dirt, damage and direct thermal influences.
High-dynamic servo-motors and highly rigid, low friction belt drives guarantee optimiced positioning behavior. Because of these characters our Coordinate-Measuring-Machines are particulary suitable for scanning!
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Venture CNC models take the power of fusion software one stage further
by completely automating the inspection process. Now advanced features like scanning and best fitting can be done quickly without taking up the time of skilled operators. CNC programming is a simple teach and repeat process. Just measure the part once and a full CNC program is created automatically. The zoom lens can also be controlled so that magnification changes are all recorded into the program.
STANDARD CNC SYSTEM FEATURES INCLUDE:
* Teach and Repeat programming
* Programmable segmented LED lighting
* High resolution 0.5µm scales for increased accuracy
* CAD import / export
* Scanning & best fitting
* Fully dimensioned part view
* SPC included
* One click output to Excel™
* Autofocus
* 165mm Z axis measuring range on adjustable dovetail slide
* 250mm x 120mm and 300mm x 300mm XY stages available
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Nikon has a complete line of vision systems, each possessing Nikon's trademark optical quality and rugged design for the highest precision measuring tasks. The most high-performing vision products are NEXIV Automated Video Inspection Systems, which range from small to ultra-wide measurement platforms and offer a variety of optical head options.
NEXIV VMR-1515
Nikon's NEXIV VMR-1515 is an automated small-size CNC non-contact measuring instrument featuring TTL Laser height/profile scanning, intelligent pattern recognition and low contrast edge measuring. Geared for smaller parts, it features smaller travel (X, Y, Z) of 150 x 150 x 150mm. A low-cost entry model, the Performa, (without Laser AF and Outer LED Ring Illuminator) is available for video measurement applications.
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The XPS-16 is for shops that demand the ultimate in precision, simplicity and productivity. Only CNC can reproduce the complex, high-tech points found on today's premium HSS and carbide drills, and only the XPS-16 can to it all - with the touch of a button. Imagine, for the price of a couple hundred premium carbide drills, you can sharpen in house for only pennys a drill. This high capacity machine can sharpen thousands of drills a week.
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