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The SAFAN R-Brake is Safan's latest bending cell with 100 Ton compressional force and a bending length of 3100 mm. The robot arm has a capacity of 50 kilo. The arm can be moved horizontally on a 6 m. track in front of the machine.
The SAFAN R-Brake is very compact and the machine can also be operated manually. The machine is as standard equipped with a zero table but optionally the basic model can be equipped with a vision system for the zero positioning of the sheet.
For the off-line programming Safan is offering the RoboWave programming software which enables the user to make programmes for the bending cell and make an accurate simulation. The setup times are reduced using this software. Most important is the man machine interface.
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RoboCell offers mid-level automation, combining an LVD PPEB or Easy-Form® Series CNC press brake with a multi-axis Kuka robot to efficiently handle small to medium-sized components in capacities from 80 to 110 tonne bending force and 2.5 or 3.0 meter table configurations.
RoboCell increases machine throughput by automatically loading, forming and stacking finished parts in an unmanned process, providing high-precision parts, shorter cycle times and lower production costs.
All functions of the RoboCell robot and press brake are controlled through instructions from an integrated off-line programming software solution, resulting in repeatable, high-quality formed parts produced in a non-stop process.
RoboCell may be integrated with an LVD Easy-Form® press brake. In addition to the robot and press brake, RoboCell includes hardware for all part handling requirements in the automated bending process.
RoboCell is equipped with LVD’s CADMAN® Touch intuitive touch screen control system to simplify operation. Robot programs, simulation and gripper configurations are efficiently calculated offline by LVD’s CADMAN B – 3D programming software and the Kuka Sim software to ensure consistent production of accurate, high quality parts.
RoboCell can function as a fully automated system or the press brake can be operated manually via the CADMAN® Touch control. The system features a full 2.0 m of space between the robot and the press brake, and the press brake is maintained at its normal working height, facilitating standalone operation.
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Press brake bending cells
The robotic bending process is the result of integrating offline programming software and robot precision.
Drawing on experience gained in systems manufacture, Rea has developed a range of sheet metal bending systems that deliver high productivity, quality production, flexibility and safety.
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AUTOMATIC BENDING ROBOT CELL
ASTRO CELL it is designed to be the perfect automatic bending system. Long running scheduled automatic operations are possible, with the automatic tools layout changer, automatic handling-jig changer, automatic work-piece gripper changer, even if they are small quantity batches. Coping with different kinds of small quantity products offers a vast improvement in productivity, and shortens delivery time. The bending process times can be reduced, and an improvement in the quality can be obtained
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AddisonMckee’s innovative new ProdiMate™ is an automated production efficiency cell. Ideally suited for a single, repetitive operation, the ProdiMate™ cell can be integrated with any compatible tube manipulation machine, such as a tube bender, endformer, press die or basic handler.
ProdiMate™ also enables the automated operation to be linked together with an automated inspection process. For example, the ProdiMate™ cell can be designed to bend the tube, form its ends, or punch holes or notches, and then gauge the manipulated component to ensure it meets the required specifications.
Easy to set up and operate, the AddisonMckee ProdiMate™ is the ultimate operator replacement for those repetitive or high accuracy operations. It maximizes uptime and minimizes supervision. It eliminates breaks, lunches, sick days, and vacations. ProdiMate™ also reduces workers comp and employee benefit costs.
AddisonMckee’s ProdiMate™ also promotes a safe working environment. For those dangerous operations where protecting the operator can be difficult—such as tube cutting or ram forming operations—the ProdiMate™ robot provides a safe alternative.
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RadbendCNC is a comprehensive solution for CNC programming of press brake machines. RadbendCNC enables companies to programme their press brakes offline as well as full 3D-model simulation of the bending process.
The software includes advanced features such as automatic bend sequence calculation, automatic tool selection and automatic finger stop placement offering simple programming and high productivity.
RadbendCNC features high levels of automation. The system examines the part to be programmed and determines an optimum bending sequence taking into account part geometry and best machinery practice. In addition, finger stop positions are set automatically to provide reliable positioning.
Throughout the programming and simulation process, RadbendCNC calculates potential collisions with both tooling and machine tool itself. The process is very useful in ensuring reliable programs are produced every time. Where a conflict exists, RadbendCNC highlights the problem by changing the colour of the tool or machine concerned and provides and error message. The situation may be resolved by the use of alternate tool or changes to the bending sequence.
RadbendCNC incorporates a tooling library enabling you to specify your complete tooling inventory, making repeated use easier.
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