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Robotized packaging line for food products.
This robotized production line picks pastry shells from a conveyor belt and places them inside blisters at a rate of 300 products per minute.
The 3 "pick & place" cells are equipped with an ABB FlexPicker IRB 340 delta robot and 2 cameras used for:
* locating products on the inlet conveyor, in order to allow the robot to pick them via "conveyor tracking",
* verifying the pastry shell conformity, among the 70 possible shapes,
* verifying the shell shape quality,
* locating and verifying conformity and orientation of the arriving blisters.
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The soldering robotic cell RC500 designed and produced by mta automation ag is controlled by an industrial PC, allowing the automation of selective point-to-point soldering operations. This cell enables micro-soldering tasks to be carried out rapidly with the optimum quality and repeatability.
The 3 or 4 axes can be fully programmed, as are the soldering parameters for each soldered point.
In order to avoid production interruptions during loading or unloading the components to be soldered, a version with a two or four position rotary table is available.
Thanks to its modular concept, this cell can be easily integrated into existing lines or pallet conveyors can be integrated into the cell.
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The main advantages are numerous:
- The capacity to conform to the geometrical differences of pieces that are obtained with foundry or stamping processes and, therefore, that are not perfectly equal one to the other.
- The possibility of vary the working pressure according to the necessity to speed up the cycle time, making constant the final quality of the product, from the first to the last piece that is worked and optimizing the consumption of the tools.
- The possibility of working completely independent without the regular presence of an operator and therefore with a further reduction of the cost per hour of the system.
- Remarkable saving of the consumption material.
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Robotized Deburring
You've heard the saying "deburring is a tedious job..." ‑ why not automate it?
Fastems' DBL (Deburring and Loading Cell) is a modular robot cell designed for deburring and automatic loading applications. Deburring, which often is a dusty, noisy, unconfortable and repetitive task becomes a thing of the past. And simultaneously, the deburring quality, which often varies significantly with manual deburring, can be consistant and easily maintained at the required level. The DBL can be used as a stand-alone unit or it can be integrated with a flexible manufacturing system (FMS).
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Fastems' RPC (Robotized Production Cell) is a modular robot cell designed for tending applications of various CNC machines such as lathes, machining centers and other machine tools.
With standard options, the RPC can be easily adapted for applications such as finishing work pieces, cleaning, gauging and even light machining. The main structure of the RPC cell consists of a single transferable unit that enables fast installation. It is easy to relocate if required.
Benefits:
Significant capacity increase with existing production machinery
Short installation time
Designed for unmanned production
Efficient material logistics control
Easy programming, quick setup changes
Cell is easy to adapt for different work pieces
Cell is assembled, tested and programmed before delivery
The RPC is reusable and extendable with standard options
Guaranteed support from a reliable supplier
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Cell robotized of joining of add one on automobile glass.
The objective of this robotized cell is to ensure the joining of a base plate of detector of rain (DDP) on the serigraphy of a windshield with a certain tolérence of positioning in X, Y and Z.
A system of vision (camera embarked on the robot) makes it possible to measure the exact position of serigraphy on the windshield, to then make it possible the robot to stick the base plate in the necessary precise details.
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DAN TECHNOLOGY DE ANTONI, as first in the world, has built robotized equipments with sensitive working units.
This technology makes easier the programming of the robot with the assurance of perfection during the process and high standard of quality and quantity independently from the geometrical variations of the items.
The main characteristic of "DAN" units is the system for the automatic control of the working pressure, patented by DAN TECHNOLOGY DE ANTONI, that allows an easy programming of the system and to obtain an high and constant quality of the working process.
The main advantages are numerous:
The capacity to conform to the geometrical differences of pieces that are obtained with foundry or stamping processes and, therefore, that are not perfectly equal one to the other.
The possibility of vary the working pressure according to the necessity to speed up the cycle time, making constant the final quality of the product, from the first to the last piece that is worked and optimizing the consumption of the tools.
The possibility of working completely independent without the regular presence of an operator and therefore with a further reduction of the cost per hour of the system.
Remarkable saving of the consumption material.
DAN TECHNOLOGY DE ANTONI, has developped a range of magazines in order to enable the robotized machines to perform during the night-time, without surveillance of the operator .
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The SAFAN R-Brake is Safan's latest bending cell with 100 Ton compressional force and a bending length of 3100 mm. The robot arm has a capacity of 50 kilo. The arm can be moved horizontally on a 6 m. track in front of the machine.
The SAFAN R-Brake is very compact and the machine can also be operated manually. The machine is as standard equipped with a zero table but optionally the basic model can be equipped with a vision system for the zero positioning of the sheet.
For the off-line programming Safan is offering the RoboWave programming software which enables the user to make programmes for the bending cell and make an accurate simulation. The setup times are reduced using this software. Most important is the man machine interface.
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Welding automation by means of a robot manipulator
Maximum economy
- MAXIMUM UTILISATION RATE
- PREMIUM QUALITY
- GREAT FLEXIBILITY
- MINIMUM PREPARATION TIME
- ERGONOMY AND SAFETY
- JUSTIFIED INVESTMENT
- LOW RUNNING COSTS
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The development of robotics has led Matrasur Composites to widen its equipment offer, manual and automatic by integrating an internal Robotic Service in the company, completely dedicated to the design of robotic solutions.
The new generation of spray-up robots from MATRASUR Composites covers various stages of composite part production: gelcoat spray-up, resin spray-up, simultaneous spray-up of resin and fibreglass, and spray-up of demoulding agent.
Two programming technologies are available: Self learning (ROBOMAT series); the robot memorizes and reproduces the best operator’s movements endless number of times, or In-line programming based on a simulation software (ROBOSTRAT series).
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The dispensing robotic cell RC500 designed and produced by mta automation ag is controlled by an industrial PC allowing the automation of dispensing operations for liquid or viscous products. This cell enables a wide range of micro-dispensing tasks to be carried out with the highest quality and repeatability.
The 3 or 4 axes can be fully programmed, as are the dispensing parameters for each dispensed point.
In order to avoid production interruptions during loading or unloading the components to be dispensed, a version with a two or four position rotary table is available.
Thanks to its modular concept, this cell can be easily integrated into existing lines or even pallet conveyors can be integrated into the cell.
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Robotic palletizing system with articulated Fanuc 4 axes robot for corrugated industry. This system is tailor-made in order to palletize on one or two production lines.
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Automated Loading Options__Robot Load System.
The Drake robot load system for grinders features an adjustable infeed conveyor and grippers designed by Drake for maximum flexibility. The entire grinding and load/unload process is programmed into the machine control by Drake. The system provides consistent handling and maximum throughput for increased productivity.
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Number of pallet stations
depending on the length of the magazine and the height of the work pieces, may be configured according to customer requirements
Change of gripper possible
External tools Changing external tools from the magazine directly into the spindle of the machine or the local tool changer is possible
Work piece weight maximum 150 kg (including the pallet)
Weight without pallets app. 1500 kg per unit of magazine
Space saving linear pallet changer and external tool changer for automation of one or several machines
Integration of machines from other suppliers possible, for example measuring machines
Chip identification optionally available
Very simple construction, reliable, robust and with little maintenance
Length of magazine may be set up as necessary
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Our Robot Cell comes up with high flexibility at assembly tasks, order picking applications and palletizing.
The principle:
Scara or 6-axis robots get combined with traditional lead-in and assembly stations. The robot takes over the handling of product variants or palletizing of the parts to be processed, whereas bulk parts are led in the system via sorting devices and pick & place stations. There is also the option of combining and completing the single components via a built-in rotary table.
* Wide variety of products or all sorts of components and assemblies
* Palletizing or order picking applications
* Extensive handling jobs
* Variant management
* Various checking tasks
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Whatever your requirement, we would welcome the opportunity to discuss your enquiry. Whether you are looking for consultancy or a ´cradle-to-grave´ partnership approach to your project, we can help you to define your User Requirements Specification.
We go on to work with you to match your requirements with a tailor made solution using modules of proven technology, confirm project feasibility by using state-of-the-art simulation tools or set up a demonstration with your products in our test facility and workshops in Manchester.
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The robotised cell of palletisation can handle up to 4 lines of production at high speeds.
According to the speed, the machine can put the products on the pallet per unit, per row or per layer.
The interleaves and the pallets are gripped and laid whether by the gripping unit or the peripheral equipment.
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This system is suitable when swift supplies between processes are needed while moving on x-, y- and z-axis. It is possible to deal with a variety of materials depending on the change of tools and features the same as AS/RS in term of storage, automatic entry/exit and inventory management.
Those products are used for :
Car : Engine, transportation between T/M processes ; Tire, Pharmaceuticals, Food and Beverage, Electric and Electronic, etc ; Palletized and De-palletized System ; Complicated entry/exit system including storage.
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Complete range of solutions to meet your specific case loading and/or palletizing requirements
Maximum versatility of the robotic concept
Wide expertise in handling corrugated board and in product gripping tooling design
High performance and reduced layout constraints
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All CAMA loading units can be combined in complete packaging lines, with different upstream and downstream packaging machines, or integrated with other machine modules for erecting, closing or lidding of different packs such as RSC cases, trays, display boxes etc.
Main technical advantages of the Cama loading units are:
Manufacturing flexibility
All CAMA models are composed of a main common frame on which various product and package handling systems are positioned. The requirements of different projects can be thus met with the possibility of converting and/or modifying the units in future to facilitate different utilisation.
24/ Seven
Cama machines are designed and build for 24-hours operation, seven days a week.
User-friendly
- The robot is positioned on a high level frame, allowing full accessibility and vision on all four sides and satisfying all layout requirements with the minimum possible footprint;
- Clean design, with the location of electrical cables and pneumatic pipes inside the frame structure, which are easily accessible by means of suitable openings;
- Advanced and user friendly operator's panel, from where all different functional parameters as well as the robot trajectory can be adjusted, modified and set.
Hygienic
Low product retention, thanks to the frame design of the units dust, dirt and any product debris does not remain in the system but drops on the floor for easy cleaning during production itself (essential feature for stainless steel IP65 wash-down executions).
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This machine loads automatically non-uniform or packed products in:
- a horizontal flow-wrapper
- a cartoner
- a thermoformer
- a tray, a crate
- a carton or a pre-formed carton…
A vision system can be added providing changeover flexibility and also controls the quality.
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AddisonMckee’s innovative new ProdiMate™ is an automated production efficiency cell. Ideally suited for a single, repetitive operation, the ProdiMate™ cell can be integrated with any compatible tube manipulation machine, such as a tube bender, endformer, press die or basic handler.
ProdiMate™ also enables the automated operation to be linked together with an automated inspection process. For example, the ProdiMate™ cell can be designed to bend the tube, form its ends, or punch holes or notches, and then gauge the manipulated component to ensure it meets the required specifications.
Easy to set up and operate, the AddisonMckee ProdiMate™ is the ultimate operator replacement for those repetitive or high accuracy operations. It maximizes uptime and minimizes supervision. It eliminates breaks, lunches, sick days, and vacations. ProdiMate™ also reduces workers comp and employee benefit costs.
AddisonMckee’s ProdiMate™ also promotes a safe working environment. For those dangerous operations where protecting the operator can be difficult—such as tube cutting or ram forming operations—the ProdiMate™ robot provides a safe alternative.
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Our Robot Cell comes up with high flexibility at assembly tasks, order picking applications and palletizing.
The principle:
Scara or 6-axis robots get combined with traditional lead-in and assembly stations. The robot takes over the handling of product variants or palletizing of the parts to be processed, whereas bulk parts are led in the system via sorting devices and pick & place stations. There is also the option of combining and completing the single components via a built-in rotary table.
* Wide variety of products or all sorts of components and assemblies
* Palletizing or order picking applications
* Extensive handling jobs
* Variant management
* Various checking tasks
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RoboCell offers mid-level automation, combining an LVD PPEB or Easy-Form® Series CNC press brake with a multi-axis Kuka robot to efficiently handle small to medium-sized components in capacities from 80 to 110 tonne bending force and 2.5 or 3.0 meter table configurations.
RoboCell increases machine throughput by automatically loading, forming and stacking finished parts in an unmanned process, providing high-precision parts, shorter cycle times and lower production costs.
All functions of the RoboCell robot and press brake are controlled through instructions from an integrated off-line programming software solution, resulting in repeatable, high-quality formed parts produced in a non-stop process.
RoboCell may be integrated with an LVD Easy-Form® press brake. In addition to the robot and press brake, RoboCell includes hardware for all part handling requirements in the automated bending process.
RoboCell is equipped with LVD’s CADMAN® Touch intuitive touch screen control system to simplify operation. Robot programs, simulation and gripper configurations are efficiently calculated offline by LVD’s CADMAN B – 3D programming software and the Kuka Sim software to ensure consistent production of accurate, high quality parts.
RoboCell can function as a fully automated system or the press brake can be operated manually via the CADMAN® Touch control. The system features a full 2.0 m of space between the robot and the press brake, and the press brake is maintained at its normal working height, facilitating standalone operation.
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Flexibility of plant layout is an important aspect of a Continuous Improvement manufacturing philosophy. The Arc Cell provides your facility with an efficient and productive robotic system which is installed quickly and can be relocated easily. The robot, welding equipment, positioner, and guarding are all mounted to a common frame which can be easily "fork lifted" into position. Connect power, gas, and air to the central distribution point and then simply turn on productivity.
Superior Quality Documentation
Interface to multiple welding equipment manufacturers
Standard Modular Systems
Custom Turnkey Applications
Word Processor Programming
Robot Control Network Capabilities
Direct Factory Support
U.S. Manufacturing Facilities
24 hr customer service with MET-FAB engineering support to answer your process questions
Welding data base in the robot control to store your welding conditions for easy programming
Software designed specifically for MET-FAB applications utilizing MET-FAB hardware interface
Training at Kawasaki’s North American Training Center or at your facility
Multiple Program Simultaneous Operation: S-Logic (similar to a PLC); Main program; PCEX (x3)
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The PerformArc workcells are Panasonic's pre-engineered robotic welding solutions. They come fully assembled and ready to perform - getting you up and running in minutes.
The PerformArc 360S workcell includes a Panasonic 6-axis arc welding robot, digitally interfaced welding power supply, high speed servo sweep with three independent servo drives, ferris wheel style, and a fully integrated safety environment. Accepting a max. payload weight of 1100 lbs per side and part sizes up to 43" x 118"
The PerformArc 232 workcell includes a Panasonic 6-axis arc welding robot, digitally interfaced Panasonic welding power supply, two opposing welding stations with two outboard servo positioners, and a fully integrated safety environment.
The PerformArc 212S workcell includes a Panasonic 6-axis arc welding robot, digitally interfaced welding power supply, two opposing welding stations with two outboard servo positioners, and a fully integrated safety environment. Accepting a max. payload weight of 1100 lbs per side and part sizes up to 44" x 120"
The PerformArc 132S workcell includes a Panasonic 6-axis arc welding robot, digitally interfaced welding power supply, a servo-controlled high-speed turntable with two 1100 lb. capacity servo controlled positioners and a fully integrated safety environment. Accepting a max. payload weight of 1100 lbs per side and a max part size of 40" x 60".
The PerformArc 122S workcell includes a Panasonic 6-axis arc welding robot, digitally interfaced welding power supply, a servo-controlled high-speed turntable with two headstock/tailstock 440 lb. capacity servo-controlled positioners, and a fully integrated safety environment.
Accepting a max. payload weight of 440 lbs per side and part sizes up to 34" x 48"
The PerformArc 112S workcell includes a Panasonic 6-axis arc welding robot, digitally interfaced welding power supply, a servo-controlled high-speed, high-capacity 92-inch turntable, and a fully integrated safety environment. Accepting a max. payload weight of 725 lbs per side and typical part sizes of: 12" x 87", 24" x 76", 36" x 53"
The PerformArc 102S workcell includes a Panasonic 6-axis arc welding robot, digitally interfaced welding power supply, a servo-controlled high-speed 60-inch turntable, and a fully integrated safety environment. Accepting a max. payload weight of 350 lbs per side and typical part sizes of: 12" x 53", 18" x 45", 24" x 30"
The PerformArc 55 workcell includes a Panasonic 6-axis arc welding robot, digitally interfaced Panasonic inverter welding power supply, a manual turntable and a fully integrated safety environment. Accepting a max. payload weight of 250 lbs per side and a typical part sizes of 12" x 53", 18" x 45", and 24" x 30".
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robomation is the flexible standard module robot cell which will increase your productivity in manufacturing with workload capacity up to 1kg. The robomation is available in two flexible load/unload versions:
- robomation F100 equipped with a fixed robot ceiling mounted for loading / unloading of your machine through a key hole.
Fast availability and short delivery
Compact, space-saving design
Market leading robot solutions from 30 years of Seckler experience
- robomation LM100 equipped with a gantry mounted robot for direct loading/unloading of your machine tool.
For applications in wet, dirty environments or in dry areas
Efficient and reliable integration to peripheral modules.
Constantly upgradeable, easily modified, always reusable
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Diecasting cells
Rea Robotics uses ABB, KUKA and FANUC robots, which are resistant to the action of lubricants, dust and heat, to produce flexible cells for the following production processes:
- press unloading;
- part cooling and control;
- die lubrication;
- shearing machine tending;
- palletizing of castings.
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Handling and process cells
Rea Robotics designs and manufactures cells with the aid of robot control and quality control vision systems.
Analysis of various production processes:
• deburring;
• siliconizing;
• palletizing;
• forging press tending;
• CNC machine tending;
• transfer tending;
• plastic injection machine tending;
• automatic storage system tending;
• assembly.
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Articulating Robots
For applications that demand complex movement in space such as multiple repositioning of parts for inspection purposes, or where accessibility from the top is limited, Wes-Tech uses articulating robots from proven manufacturers as an integral part of the automated solution.
Benefits
- Wider application range with standard equipment.
- Low implementation risk “been there, done it before.”
- Improved return-on-invested capital.
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