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Handles all types of bags: Kraft paper, polycarbonate, PVC coated, woven mesh, cotton and strata-pack.
- One to three bag infeed conveyor(s).
- Load building station(s).
- Full load discharge conveyor(s).
- Perimeter safety guarding.
- Automatic pallet dispenser.
- Control panel.
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A 4-axis, multi-articulated robotic palletizer capable of handling 25 cycles/min.for bags (24 bpm) and 20 cycles/min. for cases (up to 120 cpm). They're easy to operate and designed to fit into tight spaces while maximizing the working envelope. With 150+ U.S. installations, and 24 hour U.S. based parts and service support, Columbia/Okura robots provide the best robotic palletizing solution available.
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Material handling involving palletizing or de-palletizing needs to have powerful tools to minimize and maintain programming. Different patterns and sub-patterns can be easily maintained with Nachi's AX palletizing feature. Nachi's controller includes palletizing and de-palletizing functions to package your product for maximum efficiency and stability while minimizing your programming effort. Nachi has what it takes to keep things moving.
Nachi robot series applicable to palletizing:
- SC Series
- VS Series
- MR Series
- MC Series
- ST Series
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Ehcolo supplies robotic systems, based on MOTOMAN robots. And based on our yearlong experience with our own manufactured gantry robots, we manufacure and supply pick-up units and the pheriferical equipment like conveyors etc.
Our goal at start of using robots in palletising was, that we should reach a performance quality as close as possible to our own palletisers, a level of quality, we have not been able to see elsewhere. So we designed and manufacured a pick-up unit, which compensated for the shortages, which the robot by nature has, e.g. automatic layer height measuring and top-pressing. So it is not posible to palletise any better with robot, than we do now, regardless if it is overlapping or side-by-side palletising.
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ROBOT P6: 6 axes
Robotic palletizing cells with application engineering.
Characteristics:
Palletizing systems by means of industrial robots, versatile for either bags, boxes, drums, sheets and pallets handling.
Possibility to attend several picking lines simultaneously.
Grip device for bags handling.Central-type or side-type grips according to the bags and patters to be confectioned.
Wide range of packages handling.
Capability to attend several packages lines, forming several pallets simultaneously (multi-palletization).
Wide range of industrial applications apart from palletizing itself: bag-in-box systems, picking, etc.
Integration of other machinery and processes inside the palletizing island such as box forming and closing or wrapping.
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We have the solutions others are still thinking about
Everybody talks about automation, but it's much more than just a trendy word. We ourselves have developed from a machine manufacturer to a process provider because we believe that the decisive criterion for automated efficiency is the integration of the entire environment and periphery. Thus, what began with economical pallet changing and intelligent handling systems now culminates in highly advanced robot solutions. We have long been able to convert a machine into a flexible manufacturing cell.
Based on our products, we offer automation solutions, handling systems, pallet changers, turnkey solutions, individual option packets and innovative control units.
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Robotic palletizing system with articulated Fanuc 4 axes robot for corrugated industry. This system is tailor-made in order to palletize on one or two production lines.
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Together with integration partners, FANUC Robotics offers a range of advanced solutions to speed up end of line operations.
With a payload range from 2 to 1350kg, you are sure to find the robot model that best suits your needs:
very high speed M-430iA/2F dedicated to food industry (food grease, up to 120 picks per minute, washable)
High speed M-6iB series (2-10kg payload) for very fast pick&place applications. Higher payloads are managed at high speed with M-420iA-M-421iA robots (40-50kg)
M-410iB series (160-700kg): the most successful palletizing robots in Europe!
M-900iA series (260-700kg) and M-2000iA (900-1350kg) for very heavy payload with highest wrist inertia. Smaller payload can be handled with the top selling M-710iC (20-70kg) or R-2000iB series (100-250kg)
Our intelligent software and systems ensure reliable and safe handling operations:
Integrated vision: our latest R-J30iA controller comes as standard with all the necessary hardware for 2D vision: just plug a camera and a cable! This is most cost-effective solution on the market!
Line tracking software
Collision Guard to protect robot, tooling and products
Advanced vision for 2D visual line tracking or 3D bin picking
Multi robot control for increased cycle time
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Together with integration partners, FANUC Robotics offers a range of advanced solutions to speed up end of line operations.
With a payload range from 2 to 1200kg, you are sure to find the robot model that best suits your needs:
very high speed M-430iA/2F dedicated to food industry (food grease, up to 120 picks per minute, washable)
High speed M-6iB series (2-10kg payload) for very fast pick&place applications. Higher payloads are managed at high speed with M-420iA-M-421iA robots (40-50kg)
M-410iB series (160-450kg): the most successful palletizing robots in Europe!
M-900iA series (260-700kg) for very heavy payload with highest wrist inertia. Smaller payload can be handled with the top selling M-710iC (20-70kg) or R-2000iB series (100-250kg)
M-2000iA series (900kg - 1200kg) for ultra heavy payloads
Our intelligent software and systems ensure reliable and safe handling operations:
Integrated vision: our latest R-30iA controller comes as standard with all the necessary hardware for 2D vision: just plug a camera and a cable! This is most cost-effective solution on the market!
Line tracking software
Collision Guard to protect robot, tooling and products
Advanced vision for 2D visual line tracking or 3D bin picking
Multi robot control for increased cycle time
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The palletising robot picks up items from a feed-in conveyor and places them on the pallet with great precision.
Plug and play
The robot is quick and easy to install in an existing production environment.
It is tested before delivery using your products and pallet patterns.
New pallet pattern in 30 seconds
If the pallet pattern isalready in the IPC, it takes no more than 30 seconds to switch to another programme.
New palletpatterns generated using optimisation software, such as CAPEPACK, can be transferred online or via diskette.
Safe to operate, simple and versatile
The machine requires minimal maintenance and is easy to access.
It is equipped with safety fencing that meets CE requirements.
Greater pallet capacity - Impoved freight economy
All types of cases, even heavy and bulky ones, can be stacked at heights up to 2700 mm in order to fully utilise the capacity of lorries and containers.
Stainless steel for wet environments
The robot can be supplied entirely or partially in stainless steel.
The robot has powder coated finish in RAL 2002 and RAL 9005 colours as standard. Special colours are available for at a surcharge
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Our Robot Cell comes up with high flexibility at assembly tasks, order picking applications and palletizing.
The principle:
Scara or 6-axis robots get combined with traditional lead-in and assembly stations. The robot takes over the handling of product variants or palletizing of the parts to be processed, whereas bulk parts are led in the system via sorting devices and pick & place stations. There is also the option of combining and completing the single components via a built-in rotary table.
* Wide variety of products or all sorts of components and assemblies
* Palletizing or order picking applications
* Extensive handling jobs
* Variant management
* Various checking tasks
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Whatever your requirement, we would welcome the opportunity to discuss your enquiry. Whether you are looking for consultancy or a cradle-to-grave partnership approach to your project, we can help you to define your User Requirements Specification.
We go on to work with you to match your requirements with a tailor made solution using modules of proven technology, confirm project feasibility by using state-of-the-art simulation tools or set up a demonstration with your products in our test facility and workshops in Manchester.
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The robotised cell of palletisation can handle up to 4 lines of production at high speeds.
According to the speed, the machine can put the products on the pallet per unit, per row or per layer.
The interleaves and the pallets are gripped and laid whether by the gripping unit or the peripheral equipment.
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This system is suitable when swift supplies between processes are needed while moving on x-, y- and z-axis. It is possible to deal with a variety of materials depending on the change of tools and features the same as AS/RS in term of storage, automatic entry/exit and inventory management.
Those products are used for :
Car : Engine, transportation between T/M processes ; Tire, Pharmaceuticals, Food and Beverage, Electric and Electronic, etc ; Palletized and De-palletized System ; Complicated entry/exit system including storage.
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This the palletiser with the highest level of variability since it includes productions from 1,800 bags/hour to 3,000 bags/hour. The multiple applications which are available can be adapted to any individual need providing good load establishment and highly satisfied customers. The software supplied with the machines provides for the generation of production data and automatic format changes.
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Mixed layer palletizing is supported by multi-zoned vacuum, clamp style or bag gripper engineered to meet customer requirements- RSC, HSC, bag, etc. Safety features include wire mesh fence, polycarbonate enclosure, and safety rated light curtains for pallet discharge openings.
- Single Line Systems with Single Feeding Lane / Single Lane Discharge, or
- Multi Line Systems with Multiple Feed Lanes / Single Lane Discharge, or
- Multiple Feed Lanes / Multiple Lane Discharge.
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KR 40 PA
It really stacks up: the new KUKA palletizing robot is capable of stacking europallets up to 1,6 m net height. State-of-the-art materials (carbon fiber composite CRP) make the robot extremely light, without sacrificing high stiffness.
KR 100-2 PA
It really stacks up: the new KUKA palletizing robot is capable of stacking europallets up to 3 m net height. State-of-the-art materials (carbon fiber composite CRP) make the robot extremely light, without sacrificing high stiffness.
KR 180-2 PA
It really stacks up: the new KUKA palletizing robot is capable of stacking europallets up to 3 m net height. State-of-the-art materials (carbon fiber composite CRP) make the robot extremely light, without sacrificing high stiffness.
KR 180-2 PA Arctic
The frost-proof palletizing robot. Ice-cream, pizza, fast-food, fish filets - the "Arctic" can handle any pallet, however frosty the load. At temperatures down to -30 C, it still shoulders its full payload of 180 kg: without a protective shroud and without any heating - just as you%u2019d expect from a technological pioneer like KUKA.
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palletising robot for all branches of trade
Through innovative robot solutions palletising-robot system PARO , our customers are furnished with modular systems especially qualified for operational tasks in the domain of packaging. The short amortisation periods of under a year are especially convincing in this context.
Automation is the key to higher productivity!
In this sense, the technique has to be simple, the components have to be durable and the operation has to be functional.
Just that is our principle.
Under these preconditions, the PARO palletising robot was developed from the first screw to the last software bit on the premises of roTeg.
The gripping system is included!
The gripping tool is the "heart" of every robot. We palletise and depalletise almost every kind of package with a multitude of default grippers from vacuum grippers, clamp grippers and under-gripping systems to special grippers.
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ROBOT P4
ROBOTIC PALLETIZING CELLS WITH APPLICATION ENGINEERING.
Characteristics:
- Palletizing systems by means of industrial robots, versatile for either bags, boxes, drums, sheets and pallets handling.
- Possibility to attend several picking lines simultaneously.
- Grip device for bags handling.Central-type or side-type grips according to the bags and patters to be confectioned.
- Wide range of packages handling.
- Capability to attend several packages lines, forming several pallets simultaneously (multi-palletization).
- Wide range of industrial applications apart from palletizing itself: bag-in-box systems, picking, etc ...
- Integration of other machinery and processes inside the palletizing island such as box forming and closing or wrapping.
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Together with integration partners, FANUC Robotics offers a range of advanced solutions to speed up end of line operations.
With a payload range from 2 to 1350kg, you are sure to find the robot model that best suits your needs:
very high speed M-430iA/2F dedicated to food industry (food grease, up to 120 picks per minute, washable)
High speed M-6iB series (2-10kg payload) for very fast pick&place applications. Higher payloads are managed at high speed with M-420iA-M-421iA robots (40-50kg)
M-410iB series (160-700kg): the most successful palletizing robots in Europe!
M-900iA series (260-700kg) and M-2000iA (900-1350kg) for very heavy payload with highest wrist inertia. Smaller payload can be handled with the top selling M-710iC (20-70kg) or R-2000iB series (100-250kg)
Our intelligent software and systems ensure reliable and safe handling operations:
Integrated vision: our latest R-J30iA controller comes as standard with all the necessary hardware for 2D vision: just plug a camera and a cable! This is most cost-effective solution on the market!
Line tracking software
Collision Guard to protect robot, tooling and products
Advanced vision for 2D visual line tracking or 3D bin picking
Multi robot control for increased cycle time
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This area is all about packing a variety of items into boxes.
It includes robot-based case packing - smaller boxes packed into larger ones, and racetrack packing - many items picked simultaneously with the aid of grippers.
In this respect ABB's new 4-axis IRB 260 is ideal for most applications not demanding full 6-axis versitality. It also features an impressive 30 kg payload capacity.
You have a choice of standard 6-axis robots depending on the conditions of each application. Furthermore, ABB's unique vision-aided conveyor tracking facilitates continuous production flows and packing on the fly.
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The MPK50 is a high-speed 4-axis robot that provides superior performance
and reliability for packaging, palletizing and other material handling applications. The MPK50 robot offers a large work envelope with full 360-degree rotation.
Its hollow-arm provides internal path ready for fi eldbus cable, and its slim
design allows the robot to reach into confined spaces, improving system
productivity. The MPK50 offers best-in-class motion, axis speed, acceleration
and wrist ratings.
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Together with integration partners, FANUC Robotics offers a range of advanced solutions to speed up end of line operations.
With a payload range from 2 to 1200kg, you are sure to find the robot model that best suits your needs:
very high speed M-430iA/2F dedicated to food industry (food grease, up to 120 picks per minute, washable)
High speed M-6iB series (2-10kg payload) for very fast pick&place applications. Higher payloads are managed at high speed with M-420iA-M-421iA robots (40-50kg)
M-410iB series (160-450kg): the most successful palletizing robots in Europe!
M-900iA series (260-700kg) for very heavy payload with highest wrist inertia. Smaller payload can be handled with the top selling M-710iC (20-70kg) or R-2000iB series (100-250kg)
M-2000iA series (900kg - 1200kg) for ultra heavy payloads
Our intelligent software and systems ensure reliable and safe handling operations:
Integrated vision: our latest R-30iA controller comes as standard with all the necessary hardware for 2D vision: just plug a camera and a cable! This is most cost-effective solution on the market!
Line tracking software
Collision Guard to protect robot, tooling and products
Advanced vision for 2D visual line tracking or 3D bin picking
Multi robot control for increased cycle time
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KUKAs many years of experience in palletizing offer you new possibilities in the field of palletizing and depalletizing. The tried-and-tested modular system gives you the choice of a wide range of perfectly-coordinated components.
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MOTOMAN offers the widest range of robotic products with the number of controlled axes ranging from 4 to 13, including application dedicated robots for welding, palletising, handling, painting and clean room applications, with payloads ranging from 3 to 600 kg.
MOTOMAN installs turnkey systems and customised manufacturing solutions with the highest level of quality.
All manipulators/robots are fully electrical controlled by servo power.
The latest control system is capable of synchronised motion & control of up to four robots or 36 axes in total.
MOTOMAN also offers service, maintenance and training.
MOTOMAN, the robotic division of Yaskawa Electric Corporation, has its European headquarters in Kalmar, Sweden and Allershausen, Germany.
Interested in knowing more? Please contact us!
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Particularly for automation in the casting industry, the quality and consistency of the castings depend upon the reliability and continuity of the production process. Extreme ambient conditions and high accelerations on narrow space require a solid robot design suitable for use in foundries.
With CASTline REIS ROBOTICS introduce a completely adapted automation concept for all requirements in foundries.
- Palletizing of plastic containers on Euro-pallets - complete system supplied from one source.
- Flexible palletizing of food cartons in various configurations.
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The MD400N has been specially designed for palletising work. The big coverage and high speed provide a much better efficiency for the palletising of heavy packages and cases. The 5 axis construction gives a huge multi-functionality for complex work processes.
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Kawasaki's line of palletizing robots provide industry leading long reach and high payload capabilities. Kawasaki palletizing robots can handle loads up to 880 lbs. and speeds of more than 2,400 cycles per hour.
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Designed specifically for palletizing applications, the four-axis EPL500 Expert Palletizing robot is a high-performace manipulator that features internally routed air lines and wiring between the base of the robot and the end-of-arm tool. This virtually eliminates cable and hose wear.
The EPL500 features a 500-kg (1,102.5 lb) payload capacity with a 3,159-mm (124.4") horizontal reach. EPL-series robots are available with 80-, 160-, 300-, and 500-kg payloads to meet a wide range of palletizing requirements.
The EPL500 can service multiple infeed conveyors and/or pallet build locations. Its fast axial speeds (up to 445 per second) reduce cycle times and increase production output.
MotoSim EG off-line programming software is available as an option to simplify programming of palletizing applications.
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