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FlexLink offers a complete product handling capability throughout the production process, including the requirement to palletize the products. Robotic palletizing has replaced many of the layer palletizing systems in recent years. The flexibility of the systems and the ability to reprogram for changes of product, or re-installation in other applications within a factory, ensures a longterm yield on the investment.
FlexLink works with the major robotic suppliers such as ABB and Fanuc to ensure that we supply the best supported robots and software in the market. The robots can generally handle up to 50 kg individual product loads.
The industries served include FMCG (fast moving consumer goods), automotive electronics and healthcare segments with diverse applications, from boxes to plastic tubes. Individual grippers may be designed for specific applications if the standard range are not suitable. Full service is available from initial analysis of the application up to full installation and commissioning.
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Chantland-MHS offers 4 primary robot models. Each model brings its own unique qualities and benefits to the everchanging market place. From the low cost E61 that uses less energy than most hair dryers to the high speed EC201 robot capable of palletizing well over 20 cycles per minute.
Models:
- EC61
weight capacity (including hand) - 198 lb (90kg).
palletizing capacity (cycles/ hr) - 600 c/hr.
power (200/220v, 3PH, 50/60Hz) - 1.9KVA.
- EC101
weight capacity (including hand) - 264 lb (120kg).
palletizing capacity (cycles/ hr) - 1000 c/hr.
power (200/220v, 3PH, 50/60Hz) - 2KVA.
- EC141
weight capacity (including hand) - 264 lb (120kg).
palletizing capacity (cycles/ hr) - 1400 c/hr.
power (200/220v, 3PH, 50/60Hz) - 4KVA.
- EC201
weight capacity (including hand) - 440lb (200kg).
palletizing capacity (cycles/ hr) - 1600 c/hr.
power (200/220v, 3PH, 50/60Hz) - 6.5KVA.
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Robotic palletizing for end-of-line packaging systems.
The Pearson Model RPC-MX Robotic Palletizing Cell is the solution for your end-of-line palletizing needs. Each RPC-MX Robotic Palletizing Cell is custom designed for your project requirements and plant layout, but they all feature a multi-axis articulated arm robot, which provides the ultimate in flexibility and reliable operation. With fast, pre-programmed changeovers and customizable end-of-arm tooling, the RPC-MX can easily palletize a variety of different products and pallet patterns. Plus, as your needs change, the RPC-MX changes with you.
The RPC-MX receives product from a conveyor system and picks & places the product on a pallet in a specified pack pattern. A single floor mounted multi-axis articulated arm robot can palletize up to four different product lines depending on the configuration. Or, if your require additional capacity, the RPC-MX can be configured with a rail system,
which will allow you to palletize multiple lines with a single robot.
The RPC-MX offers the following features:
- Highly reliable robotic arm design with MTBF of over 60.000 hours
- Flexibility to palletize a variety of product and pallet patterns
- Fully-interlocked perimeter guard package
- Multiple infeed/discharge configurations
- Flexibility to palletize multiple lines with a single robot
- Customizable end-of-arm tooling
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With the BEUMER robotpac and BEUMER paletpac series palletizers BEUMER is capable of offering a diverse and broad range of capacities and packing patterns. BEUMER can also integrate a large number of complimentary components such as empty and full pallet transport, slip and top sheet dispensers as well as the complete line of full pallet wrap or hood protection.
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Robotic Palletizer - Model A700
Robotic Palletizing solution offering maximum reliability in a minimum amount of space.
The A700 robotic palletizer uses minimal space to completely automate product loading and automatic unloading. It is an ideal palletizing solution tool to take the burden off your employees, eliminating the repetitive motion and back injuries associated with manual palletizing.
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We are manufacturing different types of gantry type robot palletizers for bags and boxes, capacity from 100 - 400 units per hour. Our low level gantry robot type palletizers are basically designed to handle all types and sizes of bags and boxes, and change from one product to another is without any mechanical adjustment. Our palletizers is further very compact, have memory for 20 product programmes and has positioning and top pressing facilities, which results in straightsided, stable and stackable pallets regardsless how difficult the product is. Based on 15 years experience our palletizers are of the highest quality and therefore troublefree and with the lowest possible maintenance and spare part costs. We offers standard solutions, but also designs, builds and installs systems customzed in detail to the specific project requirement, also as turnkey supply including bagging machines, stretch wrapping or hood stretching machines.
Our product range is proven in a large number of applications worldwide. We offer the user the guarantee for a high degree of availability and an economical operation.
Our slogan is "If it is possible to make our palletizers better, then we do it ourselves".
We also supply palletizing and de-palletizing solutions based on standard robots.
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Delkor Systems, Inc. is a full end-of-line packaging system manufacturer and an authorized system integrator for FANUC Robotics America, Inc. a leader in robotic packaging and palletizing robots. Our technical staff currently includes twenty-plus Engineers and Service Technicians, each with formal training in robotics technology.
With this level of expertise on staff, we are able to design, build, and support robotic palletizing systems that reduce direct labor costs and repetitive motion injuries, while boosting end-of-line throughput and operating efficiency. Delkor Engineers are uniquely skilled in the design of End-of-Arm Tools ("End Effectors") for both mechanical and vacuum pick-up applications so necessary for robotic palletizing.
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Robosac 800
HIGH-LEVEL LAYER PALLETIZER BY MEANS OF ROBOTIC GRIP, that allows bags overlapped each other.
TMI equipment allows the customer palletizing a wide range of products in several formats at different output levels.
Smooth operation avoids sudden start and stops. This is directly translated into a longer life for mechanical parts and minimum maintenance.
Characteristics:
- High–level layer palletizer with moveable platform.
- A compact bag lifting device allows its placing in reduced available spaces. Bag unloading through a grip. It allows bags overlapped each other.
- Special modules developed for bag conditioning pallet loading.
- Robotic-based motion systems. Controlled movements and smooth operations. Counter-weighed electrical lifting platform.
- Motorized side pushers, sliding gate and layer flattening permits reaching a stable and good looking bags stack.
- ATEX version under request.
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ROBOSAC P4
CARTESIAN PALLETIZERS FOR BAGS, CASES AND DRUMS.
TMI equipment allows the customer palletizing a wide range of products in several formats at different output levels.
A careful choice of materials, including high resistance steel for moveable parts, guarantees the highest quality for loaded pallets, reducing mass and avoiding inertias.
Characteristics:
- Optimization of occupied space.
- It allows its placing in reduced sites.
- Back is discharged through a grip. It allows bags overlapped each other. Grip is designed according to the bag and pattern type.
- Versatile systems to handle different packages.
- Motion positioning by means of numerical control (CNC).
- Telescopic arm can be optionally equipped in order to reduce the machine height.
- ATEX version under request.
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What does it do?
- The latest generation palletizing industrial 4 axes robot by FANUC Robotics. The unit is engineered for precision high-speed/high-payload operation, user-friendly setup, and maximum reliability supported by an extensive service and parts network. This four-axis, electric servo-driven robot has an integrated mechanical and control unit designed for a wide variety of manufacturing and palletizing system processes.
What can I palletize?
- Cases
- Mixed loads
- Depalletizing
- Layer handling
How productive is it?
- 20 cycles/min. case palletizing at 100 kg. Repeatability of +/- 0.5 mm at full speed and full payload within entire work envelope.
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Model 537
For download the brochure Palletiser
537 please click on the image!
Multi-axial articulated arm robot
Performance
up to 9 cycles/minute, dependent on product size, product weight and pallet pattern
Power consumption
approx. 15 kVA
Ultimate load
up to 160 kg incl. tool
Pallet height incl. pallet
approx. 2,500 mm
Pallet sizes
EURO: 1200 x 800 x 150 mm
Industry: 1200 x 1000 x 150 mm
CHEP: 1200 x 1200 x 150 mm
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Robotic Palletizers and Depalletizers
Flexible robotic solutions handle multiple production lines
Features:
Reliability
Flexibility
Compact footprint
Proven performance
Benefits:
Tooling designed and built by FKI Logistex to handle a wide variety of sealed and product display packages
Conveyors integrated to provide reliable operation and convenient floor-level access
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Model G300: Bag palletization robot, cartesian gantry, low throughputs
This basic machine consists of a Cartesian loading frame equipped with a robotized gripping arm.
It stores the bags one by one into a fixed gauge directly on the palette.
In its basic version, the supply of empty palettes and the evacuation of full palettes is carried out manually with a palette truck.
This very economical machine is dedicated to bags that are easy to palletize.
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The Comarme palletiser robot was designed and manufactured to palletise cardboard boxes, bags and cans.
It consists of a load-bearing structure in steel with mobile parts in extruded aluminium. A compact design allows for its easy installation in confined spaces.
The Comarme palletiser range is broad and versatile, meeting the most widely varying customer requirements.
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Model 542
Performance: up to 10 cycles/minute, dependent on product size, product weight and pallet pattern
Power consumption: approx. 14 kWA
Ultimate load: up to 25 kg
Pallet height incl. pallet: 2,450 mm
Pallet sizes
EURO: 1200 x 800 x 150 mm
Industry: 1200 x 1000 x 150 mm
CHEP: 1200 x 1200 x 150 mm
Operator convenience
Our PALPACK - Offline Software enables the simple changing of existing and the creating of new palletising patterns. The robot movements are generated automatically.
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MACHINE CONCEPT:
4-axis robot to meet all your palletisation requirements
Wide working envelope (360°)
Smooth, optimised trajectories
IMPROVED FUNCTIONALITY:
Complete system management: product infeed(s), empty pallet infeed, filled pallet outfeed, layer card insertion, etc.
Versatile palletising unit thanks to concepts developed by Cermex
Optimised footprint
PERFORMANCE:
High payload capacity: up to 400 kg
High running speed
User-friendly controls
Option: HMI PC / tele-maintenance kit
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Robotic Palletizing Cell
AR-200 Series
Fully automatic palletizing system for bags, bundles, bales and boxes. Flexibility in layout configuration allows installation in tight spaces. Capacities up to 27 BPM.
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Westfalia's KUKA Robotic Palletizing Solution
KUKA is one of the largest manufacturers of robots in the world, and their palletizing units are suitable for most applications. Westfalia integrates Kuka Robots into our automated palletizing systems, to give our customers a dependable, long-lasting solution that saves you money by reducing your labor costs and inventory expenses, and increasing availability and through-put.
Westfalia uses KUKA robots to handle and palletize cases, pails, bags and barrels. A software package is available to enable these units to handle multiple lines and products easily. With the robot's large working envelope, we can build pallets that few of our competitors can match.
Key Features of KUKA Robotic Palletizers:
High Reliability - mean time between failures is 70,000 hours
Low Maintenace - every 10,000 hours
Modularity - upgrade the payload and reach of the robot as future requirements demand
Large product range - from small robots to handle 3 kg payloads to giants to handle 570 kg
Space-saving - large work envelope and minimal space requirements
Easy to use - Windows based interface
Long-term investment - Can be reprogrammed to perform additional functions or completely new tasks
Proven technology - over 60,000 KUKA robots have been installed worldwide.
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CASI robotic palletizing systems are capable of palletizing cases, bags, bundles, trays, totes, pails, pallets and sheets. Our palletizing robotic work cells are a perfect solution for loading palletized product in a number of . Each palletizing cell is custom designed to your project requirements and plant layout All CASI robotic systems feature a multi-axis articulated arm robot, which provides the ultimate in flexibility and reliable operation. With fast, pre-programmed changeovers and customizable end-of-arm tooling, the system can easily palletize a variety of different products.
Ask us about a custom solution for random product and case sizes. CASI provides some of the most cutting edge controls in the industry. Custom applications and tooling also available.
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OYSTAR A+F palletizers are designed and constructed for high capacity. With a single robot palletizer, combinations of products can be processed from up to four production lines.
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In order to be able to offer constantly advanced technical solutions, Clevertech has developed handling and palletising systems using robots.
Depending on the type of product and operation necessary, Robots with three Cartesian axes or Anthropomorphic with 4 or more axes can be used.
Below is a list of some of the main features and possible scope of supply of such robots.
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High Level Bag Palletizer
AP-400 Series
Fully automatic palletizing system for plastic and paper bags. All electric design for a smooth and quiet operation. Produces high quality full-pallet loads. Capacities up to 35 BPM.
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AUTOMATIC STRETCH WRAPPER AND PALLETIZER
- Penguin Automatic palletizer has been designed to arrange automatically a predetermined number of products in certain pattern and transfer them automatically to a pallet.
- Palletizers are manufactured in Left Hand & Right Hand models with stacking in single high or double high pallet loads of the products.
- Automatic stretch wrapping, PP Strapping, PLC with provision to interlink and to work in line with the palletizer are supplied to work in synchronization of the production of goods.
Features
- Machine is operated by pressurized hydraulic system
- Automatic packing without manual intervention
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BFB FLEX PALLETIZER
Automatic and extremely flexible palletizer suitable for handling American cases (RSC) or naked bundles, withdrawn by means of a four or six axes manipulator. Products can be fed from single or multiple lines.
MAIN FEATURES:
- Quick tool-free changeover.
- 4- and 6-axis FANUC robot.
- Flexible and versatile palletizing solution.
- Human interface both for diagnostic and creation of pallet pattern.
OPTIONAL ITEMS:
- Empty pallet magazine.
- Slip sheet/interlayer magazine.
- Additional full pallet stations.
- Check-weigher and labeller integration.
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Arodo utilize robot palletisers when:
- Sacks from more than one filling line have to be stacked simultaneously.
- On the same line also cartons, buckets etc. have to be stacked.
- Small sacks have to be placed inside boxes or crates.
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ROBY 1-PORTIQUE
Automatic granty robot
Output: 750 cartons/hour
The robot ROBY 1-PORTIQUE is adapted to palletize cartons, basket, sacks, shrink-wrapped bundles and tanks. It can take some packages in the same time with different pick-up system (sucker, pliers, magnetic, comb pliers for sacks) from different position and put them on different pallet with different layout.
The pick-up head rotates from 0 to 270° according to the layout that is planned.
The definition of the layout is done with the cartesian coordinates or if it is possible to control the approach speed. This last system is studied to render simple the programming.
ROBY 1-PORTIQUE can be complete with some optional, and so it become an automatic and performed machine.
The robot can work maximum with 1 pallet and the principal characteristic is: high productivity in little spaces!
The ROBY 1-PORTIQUE is also available in antiexplosive version: Serie ROBY PT/AD.
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Due to their compact construction, the meurer CM/MPR palletising robot and the meurer CM/PPA portal palletiser can easily be integrated into existing end-of-line packaging systems and are suitable for various tasks.
- Able to palletise and de-palletise.
- Supplied with vacuum, form-fit and/or lifting forks gripping systems
- Layer pattern entry via Teach function within the operator panel
- Multi-axis servo system for accurate positioning onto the pallet
- Low-maintenance design
- Suitable for cases, film packs, trays, and boxes etc.
- Also available in stainless-steel construction
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ROBOT P6: 6 axes
Robotic palletizing cells with application engineering.
Characteristics:
Palletizing systems by means of industrial robots, versatile for either bags, boxes, drums, sheets and pallets handling.
Possibility to attend several picking lines simultaneously.
Grip device for bags handling.Central-type or side-type grips according to the bags and patters to be confectioned.
Wide range of packages handling.
Capability to attend several packages lines, forming several pallets simultaneously (multi-palletization).
Wide range of industrial applications apart from palletizing itself: bag-in-box systems, picking, etc.
Integration of other machinery and processes inside the palletizing island such as box forming and closing or wrapping.
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