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The tunnel type machine “GAMMA” is a continuous shot-blasting unit with a motorised rolls conveyor, employed for surface treatment of plates, profiles, pipes and steel structures.
The number and location of the turbines are optimised to ensure the full coverage of the materials transported by the conveyor.
By the frequency inverter for the rolls conveyor driving unit, the operator can choose the best compromise between the production speed and the final result, depending on materials condition before shot-blasting.
A blowing and brushing device ensure the shots removal from the surface of the blasted parts.
The machine type “GAMMA” can be installed “in-line” with a painting facility. For plates only it is also available the model with the conveyor in vertical position (type “VERT”).
The shot-blasting unit is supplied complete with a self-cleaning dry cartridges dust collector.
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Indicated for the grit-blasting to passage of outlines and sheets to you without length limits. Pieces come deal to you on 360° in a single passage.
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Conscious that all the machines are not used in 3x8, Wheelabrator Group designed a shot-blasting machine specifically adapted to the intermittent uses out of metal frame.
The conveyer shot-blasting machine with rollers RB 1500 SmartLine is equipped with 4 turbines high-output Roto-jet judiciously laid out, which allow a cover to perfect sections posed with the horizontal heart. Once granulated, the sections pass in a hopper of brushing-blowing controlled in height, which make it possible to evacuate all the shot of the sections. Those leave the machine clean and vacuum-cleaned.
When designing its machine, Wheelabrator Group stressed the robustness, reliability, and the maintainability of its machines.
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* for die weights above 10 tons
* low rolling friction
* hydraulic lifting
* underside can be used to move rolling bolsters
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ROLLBLOC lateral guides
To guide dies. For use on one or both sides.
Type SE with slanted entrance on both ends and from above
- ROLLBLOC lateral guides with guide rollers
- One or two-sided guide for pressing dies.
- 2 versions
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Features
* Multi-purpose element for many applications. Conveyor sections are easy to build and change
* Also suitable for push roller conveyors, outward transfers, interlinked machinery, etc.
* Different roller pitches are possible
* Suitable for transverse movement of pallets due to small minimum roller pitch (52 mm)
* Use of zinc plated steel profile (wall thickness 2.5 mm)
* Rollers used:
o 50 mm dia. compact conveyor rollers made of polyamide with or without flange (load capacity: 300 N static / 400 N dynamic)
o 50 mm dia. compact conveyor rollers with steel tube or solid steel version (load capacity: 1200 N static / 1600 N dynamic)
* 8 mm zinc plated rivet pin as spindle
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Floway® track
Roller tracks from Interroll have what it takes to convey featherweights as well as heavy weights, reliably and qui etly from the input end to various order-picking stations – year in, year out, maintenance free. This combination of features is truly unique. The staggered arrange ment of the components increas es the load capacity of our roller tracks even further.
This unique track is the only one in the world that incorporates qualities from all the other tracks on the market today. Also it is the only track
designed not to open; even under heavy loads.
- Floway® track cannot open under heavy loads.
- High capacity rollers made from High Density polyethylene.
- Electro-zinc plated profile that will not distort under a load.
- Bearing, rotates on steel stub axle.
- Operating temperature: –31°F to 104°F/–35°C to 40°C.
-Max. load per bearing, static: 26 lbs / 12 daN, dynamic (moving 1.6 f/s / 0.5 m/s): 18 lbs / 8 daN.
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Roller screw jack provide higher performance compared to ball screw jacks. Ideally suited to applications where a high dynamic load, high accuracy, high speed and a long life are required.
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Positive locking - ratcheting
SIKUMAT with single rollers
Re-engagment synchronously after 360° automatically
high consistency of torque limiting over operating period
torque 5 ...1800 Nm
speed 0...1000 1/min
medium robustness
SIKUMAT with double rollers
Re-engagment synchronously after 360° automatically
very high consistency of torque limiting over operating period
torque range 7 ...10000 Nm
speed range 0...1500 1/min
medium robustness
Positive locking - disengaging
SIKUMAT with single rollers
Re-engagment manually
high consistency of torque limiting over operating period
torque range 5 ...1800 Nm
speed range 0...5000 1/min
medium robustness
SIKUMAT with double rollers
Re-engagment synchronously after 360° automatically
very high consistency of torque limiting over operating period
torque range 8 ...10000 Nm
speed range 0...4250 1/min
medium robustness
Positive locking - non disengaging
RIMOSTAT- Torque limiter
output is driven with preset limit torque in case of overload,
medium consistency of torque limiting over operating period
torque range 2 ...6000 Nm
speed range 0...13000 1/min
medium robustness
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Synchronous Autocoupleur with rollers
For a universal use
It réaccouple automatically in the initial position because of the resumption of synchronism all 360°
Positive coupler with rollers
Maintained transmission
There is no dissociation between kinematics and the driving force
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- Torque limiter with sprocket as unit
- Sprockets with number of teeth and pitch according to customers request
- Automatic equipment
- Door and gate drives
- Adjustment drives
- Belt drives
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- Torque limiter with sprocket as unit
- Sprockets with number of teeth and pitch according to customer‘s request
- Automatic equipment
- Door and gate drives
- Adjustment drives
- Belt drives
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Weigh Modules and Force Transducers
* High accuracy
* Superior installation properties
* Withstands up to 100% side load
* For hard environmental conditions (IP67)
* Covers most applications
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MAXIwheel™ Classic is Jacobsen's most popular wheel inspection solution. The system is designed for manual, semi or fully automatic inspection of cast light alloy wheels. If you're in the market for a robust, rugged, time tested wheel inspection system, Jacobsen's MAXIwheel™ Classic is your solution. The system is designed to provide maximum uptime under the most demanding conditions and provide trouble free operation for years. The system is modular, meaning it can be ordered according to your needs today, and upgraded to your requirements should they change.
System components are designed with reliability and servicability in mind. Because of our modular approach, when parts need to be replaced, they can be replaced quickly, in most cases with basic tools. Quick-connect connectors are used extensively to make part changes quick and painless. Even the heart of the system, the manipulator, can be removed from the cabinet to make major repairs easier.
The following video shows a typical inspection cycle. The manipulator speed has been decreased to show detail. In a typical inspection, a wheel enters the cabinet and is picked up by the manipulator. It is positioned in a preprogrammed position in the x-ray beam and is rotated 370°. The wheel is then moved to the next preprogrammed position. After all parts of the wheel have been examined, the manipulator returns the wheel to the conveyor and the wheel is transported out of the machine
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Jacobsen's MAXIwheel Compact is a manually operated system for off-line random inspection as well as 100% inspection of cast light-metal wheels. The system is specially designed for industrial applications with tight space constraints.
The wheel manipulator has 5 motion axes that are driven by high dynamic servo motors. The x-ray imaging system is chosen according to customer specification. The system can be equipped with an image intensifier system, digital flat panel detector or digital CMOS line scan detector, or any combination thereof.
The system can be installed on the deck next to any casting machine or any wheel transport conveyor. The system loads and unloads wheels on the same side.
Applications
Off-line inspection of aluminum wheels up to 27 inches
System Features:
Inspects wheels up to 27 inches
Insensitive to wheel flash
Manual wheel charging without lifting the wheel
Five-motion axes
Short inspection cycles
PC-based flow chart programmable
High dynamic servo motors
Small floor space required
Easy transportation
Ergonomically optimized control desk
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Specifications:
1) U-joint assemblies 1 3/8" x 6 spline Q/R triangular tube
Joint range: 54 x 22 to 118 x 41
2) U-joint assemblies 1 3/8" x 6 spline Q/R lemon tube
Joint range: 54 x 22 to 90 x 32
3) Packing: individual box packing or as per customers' requirements
Drive shaft
Propeller shaft
Drive shaft assembly
Splined shaft
Flange shaft
Splined housing
Welded yoke
Slip yoke
Universal coupling
Universal joint cross
Bearing
Needle roller bearing
Needles for auto bearing
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HEMA has been able to position itself on the worldwide market as one of the leading manufactures of flexible protective coverings. Apart from bellows, our core product, this success has been due primarily to our extensive range of high-quality ROLLER cover systems. We can implement and test the technical production requirements of most customer-oriented solutions and develop alternatives quickly in our recently modernized production facilities.
In very small spaces, ROLLER cover systems are an ideal substitute for bellows coverings and do not require a full seal. They can be installed vertically, horizontally or in any combination of these. Leading international manufacturers are already using more than 30,000 HEMA ROLLER systems. The ROLLER Series offers customers a very large selection of different combinations, enabling them to lay out the covering as efficiently as possible. Customers can choose between:
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Roller and Apron Covers
Arnold roller covers offer effective pro-tection even where space is limited. A rewind mechanism ensures that the plastic or steel band is fully retracted. Together with its casing, available as an option, Arnold roller covers can also be retrofitted with minimum time and expense. Combined with a roller cover, or fitted sepa-rately, our Alustar and Aluform apron covers offer a high level of protection against heavy contamination.
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Its matter, fabric coats indeformable, allows a great flexibility and an effective protection of the slides counter the stains, the chips and the cutting fluid while offering a good esthetics even in high rates of travel.
Deliverable with or without case of protection.
Several tens of matters available according to the conditions of use.
Deliverable with aprons Aluminum or execution reinforced for protections of pit or dangerous passage (possibility of aprons piétonnables)
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MARTIN® VIBROLLER™ Pneumatic Roller Vibrators
MARTIN® VIBROLLER™ Roller Vibrators provide a simple, efficient, economical vibration source with only one moving part.
Rugged Construction
Hardened tool steel roller produces 10 vibrations with each rotation.
Economical to Operate
Boosts flow at modest operating cost.
No Bearings, Shafts, or Vanes
Simple design provides dependability and low maintenance.
Selection to Fit Application
Nine models and sizes; one to match your needs.
Using the power of applied vibration, MARTIN® Engineered Vibration Technologies energize material, reducing friction against container walls as well as internal particle-to-particle cohesion. The material moves more freely, feeds more effective, sorts more consistently, compacts more efficiently, and handles more easily.
Martin Engineering makes bulk materials handling cleaner, safer and more productive, with engineered systems including conveyor belt cleaners, conveyor load zone/transfer point chutes, impact cradles and slider beds, skirtboard sealing systems, air-supported belt conveyors, air cannons, pneumatic (air) and electric industrial/bin/railcar/truck vibrators, belt training/alignment devices, dust suppression/collection/control systems, and specialized contract services including installation/maintenance and silo/bin/bunker cleaning.
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Rotary Pneumatic Vibrators are used on bins and hoppers to avoid bridging or rat holing, as flow aids, as well as for compacting, sorting, dissolving and cleaning applications and for the improvement of material flow on chutes, screens and vibrating tables
Vibration with the OT-type is generated by a turbine with integrated flyweights which rotates on two oversized ball bearings
- Available in 12 different sizes;
- Oil-free operation possible;
- Maintenance-free;
- Low noise level;
- Operating temperature: from -4° F (-20°C) to 250° F (120°C).
In OR Roller Vibrators vibration is generated by a rotor which describes an eccentric movement inside a steel race. OR Roller Vibrators generate very high frequencies and centrifugal forces with low consumption as compared to the force given.
- Available in 8 different sizes;
- Oil-free operation possible;
- Maintenance-free;
- High centrifugal force;
- Low noise level;
- Maximum operating temperature: 390° F (200°C).
S-type Ball Vibrators consist of an anodized aluminium body inside which a steel ball rotates on a specially hardened and ground steel ring.
- Available in 8 different sizes;
- Oil-free operation possible;
- Maintenance-free;
- High centrifugal force;
- Low noise level;
- Operating temperature: from -4° F (-20°C) to 250° F (120°C).
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