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Because of their characteristics the rotary-table shotblasting machines can easily be incorporated in diversified machining, adapting to the treatment of various parts of different shape and type. Positioned on the moving table the articles are uniformly covered with a wide jet of shot launched by centrifugation by one or more turbines.
Our production range covers from a minimum table diameter of 500 mm to a maximum of 2400 mm. On the same principle we produce a 3-table satellite machine, called "T3/100", with tables of 1000 mm each, suitable for delicate articles and large-scale production.
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The rotating table shot-blasting machines are the most simple, versatile and economic solution to the surface treatment needs.
The parts are loaded on the rotating table: their lateral and top surfaces are subject to the shots thrown by the turbines.
The table diameter can vary from 500 to 2500mm, with a load capacity up to 1500 Kg.
The machine does not require a pit, and is supplied complete with a self-cleaning dry cartridges dust collector.
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Our production range covers from a minimum table diameter of 500 mm to a maximum of 2400 mm. On the same principle we produce a 3-table satellite machine, called "T3/100", with tables of 1000 mm each, suitable for delicate articles and large-scale production.
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When it is difficult, even impossible, to hang the parts to be treated, or even when they are too fragile to be treated in bulk and finally when the production remains weak, the part can be treated while being exposed on a s3eance table which is exposed to the sheaf of the turbine.
This exposure often requires a reversal of the part to expose all the faces.
Our standard range of shot-blasting machines with s3eance table RT goes from tables of diameter 1000 to 2500, for heights useful of parts going from 600 to 1200 and functioning with 1 to 3 turbines.
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International Surface Preparation offers a wide variety of wheel blast equipment in several configurations. Table wheel blast machines are one of the most versatile.
Table wheel blast machines have a table that rotates beneath a blast wheel, or series of blast wheels within a cabinet enclosure. Table machines process a batch at a time. Occasionally parts may require a two step blast cycle - once the first step is completed the parts may need to be re-oriented on the table to allow for complete coverage from the blast wheel.
These machines are well suited for parts that are fragile and part on part impingement is unacceptable. Table systems also are good candidates for parts that are large or do not lend themselves to tumbling.
Standard table blast machines range from 48" diameter table size up to 84". Table wheel blast models bigger than 84" diameter are available should your process require a larger machine.
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The washing machine with the component positioned on a rotating platform is the ideal system for washing small- and medium-sized mechanical pieces. The transport system consists of a daisy wheel mounted on an indexed table which, moving around a central pivot, brings the satellite holders at the ends of the arms to the different stages of treatment (washing, blowing and drying).
The rotating platform is conceived in such a way as to guarantee absolute precision in the positioning of the components to be washed. In addition, if necessary, each satellite component-holder can be made to rotate.
The special conception of the design allows optimizing space and therefore limited overall dimensions. This characteristic, together with the loading and unloading concentrated in a single position, makes the machine especially suitable for integration into a production line with island organziation.
In addition to compactness and precision, the washing machine with a rotating platform is distinguished by its exceptional reliability.
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ROTATING PLATFORM WASHING MACHINES
The rotating platform washing machine is used to obtain a perfect cleaning of big dimension pieces (up to a cylinder sized 2,000 mm in diameter, 2,000 mm in height and of 7,000 kg in weight).
The platform, mole in solid structure, is equipped with an oleodynamic system for the introduction, rotation and exit of the pieces. The machine can be located on or under floor.
• Rotating platform with max load capacity of 7,000 Kg
• Closed cycle spray washing with warm water and detergent; cold or warm water rinsing
• Gas heating system applied on the tanks
• Rotating and movable spray nozzles
• Automatic control of the tank levels
• Filtering system of the circulating solution
• Control and management computerized system
Technical features:
- closed cycle washing with detergent and water up to 80°C
- closed cycle rinsing with cold or warm water
- heating with burners connected to the tanks
- automatic feed of the cleaning solution with water taken from the rinse
- filtering system
- computerized management and control system
- overall dimensions 7,000 x 6,000 mm
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They are eqquipped with washing equipment composed of mobile probes that strike internal areas that cannot be reached otherwise
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MRV
with NC-Superplus-D control
or Siemens 840D control or Fanuc* control
(*USA and Far East only)
The advantage offered by the compact, rotary grinding machines of the MR family over longitudinal table machines, particularly when it comes to grinding small and mass-produced parts or round parts, is that there is no need for reversing the worktable.
Grinding area 500 to 2000 mm table diameter
Spindle drive 11 kW to 26 kW (horizontal/vertical)
Distance table to spindle centerline 700/900/1100 mm
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The BLOHM PROFIMAT MC and RT line has been developed with the aim to meet the "LEAN APPROACH" concept. It represents with a width of only 2000 mm (79") an extremely compact and heavy duty production grinding machine for universal application using the latest technology.
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15kW rotary table welder with 4 work stations incorporates all necessary features to achieve fast, accurate and reliable RF welding over a broad range of products.
Additional operations such as print stations and pick and place robots can readily be incorporated where manufacturing schedules apply.
The unique mechanical design of the "C" frame press produces very high pressures for minimal air consumption. This is achieved with a very fast movement during the free fall giving way to a controlled build-up to maximum pressure during the weld cycle, thus giving ideal welding conditions.
The HF generator is of latest design based upon easily exchangeable printed circuit boards and a 24V control system. The ZDKP series is available with alternative generators e.g. 10kW, 12kW and 15kW as well as hydraulic drives (for down stroke pressure up to 10T), different platen sizes and rotary table configurations.
High power RF output and a custom mandrell style press for a versatile and reliable sealer for the various applications in following industries:
+ Automotive industry
+ Medical and health care
+ Packaging
+ Recreation
+ home & office decorating industry
+ displays and advertising industry
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RT - 100 optional Package that can be used for the calibration of Rotary Tables and the Rotary aces of blots some to 5 or 6 Aces. The operating field is of 360° with increments until 10 degrees. Precision 0,2 second of degree arc (0,06 millesimi). Automatic compensation for the assembly eccentricity. Portable Versione.economica and to motorized manual or automatic drive with servocontrol.
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Most important technical features:
- Polishing/buffing unit, with rectangular section uprights in order to avoid vibrations.
- Buffs with automatic control of the working pressure and recovery of the tool wear.
- Fast change of the buffs through hydraulic keying.
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The rotary table solution is known and appreciated in the field of the finish of the metals by now from many years and since it has replaced the old transfer system. The point of force of this machine is the elevated hour production, the fundamental limit is working of too much complex pieces, in such case is well to take in consideration a robot island.
A rotary table fundamentally is made up of a base structure in steel on which is mounted a rotating disc that moves the several pinches that hold the piece. The number of working stations (each pinch) and the working tools are selected in function of the characteristics of the pieces to work.
The working cycle is subdivided in the several stations where more pieces come worked at the same time in various points. All this begins and finishes in the first station, in this station the worked piece is replaced with a row one.
During the realization of each of our rotary tables we lavish particular attention towards the robustness and the reliability of the whole system, considering that these machine are often used in intensive productions and under atmospheres with high intensities of powders.
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· 4-station rotary core shooter for cold and hot core hardening processes
· 360 shoots per hour capability
· Shoot station accepts up to 4 shoot heads for different shoot areas
· Gassing station accepts up 4 different gassing plates
· Compact machine design with integrated controls, gas generator, and cabin enclosure
· Quick change tooling with vacuum attachment
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KOCH Turntable machineKDT
Provided with four stations for quick and economic forming or sealing,
or for combined forming and sealing, for the production of extremely
inexpensive mono-material self-service packages of cardboard (Nurpack),
or of environmental-friendly blister packs.
Advantages of this machine technology
- Low capital costs
- Quick tool change and low tool costs
- Low space requirement and low energy costs
- Machine transportable with swivelling lock-type casters
- PLC optionally with modem
- Connection for remote error diagnosis
- Control panel with clear-text display
- Operating modes: set-up, single-cycle, automatic
- Production parameters, such as forming period, sealing period etc. are stored in the programme
- Several programmes can be stored
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FNT3
The latest novelty in the MARSILLI family is a welding machine with rotating table (4 positions), developed specifically to perform the following operations:
- Manual loading/unloading
- Fluxing
- Soldering
- Selection test
The tools can hold one or two parts, be stationary or rotating. Its flexibility allows to comply with all production requirements connected to finishing processes.
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