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V-CUT
CNC cutting centre with 3 controlled axes, designed for cutting profiles made of
aluminium, PVC, light alloys in general. V-Cut loads the extruded section and cuts it, then unloads the finished part all in fully automatic mode without need for operator
attendance.
The powerful and versatile software can handle predefined cutting lists, optimizing them to minimize wastage. The cutting head allows cutting at +/- 22°30' and intermediate angles.
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The TK 804/3 model features an automatic machining and cutting system for aluminum profiles and it is designed to minimize the manual intervention of the operator during the machining cycle, allowing the operator only to load/unload profiles.
The machine comprises a multi-spindle combined unit, complete with 3 controlled axes, where it is possible to install a maximum of 8 electric-spindles to perform milling, drilling and tapping operations on 4 sides of the profiles before they are cut.
The machining line comprises:
In-sequence loader
Loading table with a 3 axis CNC pusher
Labeling machine (optional)
Multi-spindle combined unit
Cutting unit
Conveyor belt
Unloading table
Thanks to the versatility of its components the TK 804/3 model can meet the manufacturing needs of every customer: profiles loading/unloading systems, clamping, handling and machining can be customized according to the characteristics of the workpieces, to the working cycles and to the type of machining to be performed.
The high automation of the TK 804/3 model significantly reduces machining times while improving the production process.needs of each customer.
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Because glazing bead cutting is a job of crucial importance for the quality of the finished frame, our glazing bead cutting units are designed to provide a perfect finish and be simple and convenient to use. They can in fact cut 2 glazing beads at a time. To ensure the utmost adjustment flexibility in accordance with the range being machined, their position is adjustable. The same concept has been applied to all the other registrations. You can in fact raise and lower the worktable and move the stops, which together with the clamps, secure the glazing beads. Once the different positions have been registered, these can be defined by means of the revolver (thereby obtaining up to 6 different and reproducible positions). This way, you no longer need to purchase the retention counter templates: you are thus provided with the utmost autonomy even when you change or extend your profile range. Cutting is done by means of 2 x dia. 250 mm blades while the milling of the fastening foot is done by another two dia. 155 mm coaxial blades.
Both models can be connected to the locator stop mod. KIT_16DX featuring metric rule and two removable gauges. Support KIT_16SX is also available to be positioned to the left of the machine and which can be fastened to the floor to support the glazing bead on the loading side as well.
Both cutting-off machines can be connected to the DigiSTOP stop and to all the DigiFAMILY products for the electronic reading of the measurements to be cut.
TR55/2 and TR65N differ as regards the blade feed system. In the case of the TR55/2, this is manual, while in that of the TR65N, it is automatic (and speed is adjustable).
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The TR_152 is a new-concept cutting-off machine specifically designed for cutting PVC profiles.
Because it features ø 550 mm blades and has 4 vertical clamps and 1 horizontal clamp on both heads, it can cut up to 4 profiles every work cycle (or 2 monoblocs). The particularity of the TR_152 is that it features ascending movement blades: this way in fact, the reference point is always the wider part of the profile and consequently the outer tip of the corner.
You can control mobile head movement in two ways. With the TR_152 by means of the electronic positioner; while with the TR_152E, you will have at disposal the complete software version, which will enable you to enter orders from the office and print the bar code labels to be affixed to the profiles later on in order to follow the production line until the frame is completed.
The maximum cutting capacity is 3500 mm, while minimum capacity is 360 mm.
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Series of double mitre saws with right head fixed and left head mobile for cutting glazing beads. In the basic version the mobile head movement is driven by a handwheel complete with mechanical gauge to read the measurement. Available on request are the versions VIS with handwheel and digital display of the cutting length, NC with electronic positioner that can store up to 400 lines and NCT with numerically-controlled positioner connected via cable to an electronic gauge. All the models come complete with rotary table with mechanical locking devices for 90° and 45° angles right and left, two pneumatic clamps synchronized with blade descent and a glazing bead support on two levels for simultaneous cutting of two glass stops.
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AD1050 - Automatic Glazing Bead Saw
* Automatically cuts the glazing beads made of PVC or Aluminum.
* Featuring a safety cover lid that protects the operator against operational accidents.
* Electro-pneumatic control.
* Cuts two ends at the same time.
* Cutting angle: 45°.
* Cutting speed: 5 seconds.
* Adjustable cutting speed.
* Moulds are simple to change.
* Manual length stop system for length adjustment.
* Optional:
o Cooling system [for aluminum]
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COMET T4
CNC machining centre with 4 controlled axes. It can be configured with motor-driven vices acting independently or positioned along the X axis and is designed for machining operations on bars or workpieces made of aluminium, PVC, light alloys in general or steel. It can handle bars up to 4 m long. The 4th axis allows the electrospindle to be controlled by the N/C continuously in the range 0° to 180° for machining on the profile contour. It is provided with an 8-place tool magazine on board the X axis slide, capable of containing 2 angle machining heads and a side milling cutter, for machining on the 5 faces of the workpiece. It also has a traversing work table which allows easier workpiece loading/unloading and increasing the machinable section considerably.
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The structure is made of a base with a sliding upright in its rear section. Both are in electrowelded steel duly stabilised after each work phase to ensure that there is no interior tension; they are sized to guarantee stability and precision during machining operations.
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-Storage/Sawing Systems with combined cantilever arm and cassette storage. Operating gantry crane fully automatically transports individual bars to an integrated CNC-saw and restores remnants automatically.
-The inventory control computer keeps quantities automatically up to date, therefore highest possible reliability and minimum idle times due to perfectly coordinated individual components.
-A sawing center replaces as many as 3 to 7 stand-alone saws
-Material weight up to 2,5 tons/individual bar
-Diameter of bars: 20 - 320 mm
-Fully automatic handling of bars with a length of 0,45 - 12 m
-Integrated KASTO-Band or Circulars Saws, optional with carbide blades
-Short chip-to-chip time when changing bars
-Duo-systems combine cantilever arm and cassette storage
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DUBUS is recognized as one of the leaders for the design and manufacturing of cuting and machining centers for the aluminium industry. Innovation and many technical breakthroughs have contribuuted to the production of high performance and reliable centers combining machining precision with production flexibility.
Derived from the ALUFLEX 8001 concept, but for higher production rates, the ALUFLEX 9001 offers the same standard of performance, strength and flexibility. Profiles of a maximum length of 7.5 meters are transferred automatically from the 10 to 20 bar loader to the bar feeder n°1 and inserted into the machining unit fitted with 8 to 10 electrospindles running at 24,000 rpm. Machining operations carried out on all 4 faces. The complete profiles are then conveyed to the bar feeder n°2 and put into the sawing group to make straight cuts, miter cuts or angular cuts. In order to balance machining time with respect to sawing time, it is possible to incorporate into the cutting unit a further 1 to 3 additional drilling units, thus obtaining optimum rates. Each machining center allows the ejection of pieces either direcly to the operator or, using a 2-axes robot, for unloading and automatic classification.
The ALUFLEX centers allow the machining of several ranges, brands or types of frames, for example slidings or windows with 2 openings inward/outward.
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Benefiting from a long experoence in aluminium or light metal profiles machining, the CND 2000 S is especially adapted for machining operations on 3 faces. Its modular equipment is numerically controlled by a NUM controlling system.
The clamping principle allows to set in reference the workpieces on Y and Z axes. Associated with the movable length stop on the X axis, it assures double station operations and anticollision control thanks to DUBUS software.
The machining spindle fitted on the 4th numerical positioning axis offers all possibilities of drilling, milling and screwing on curved or complex shape profiles. The high capacities of this electrospindle allow to optain important machining power ( betwenn 5 and 12 kW ), while maintaining an extremely high rigidity of the whole machine. The tool changer on the gantry provides this equipment with very large production flexibility.
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HyperMach™ Vertical Series High-rail Linear Motor Profilers
HyperMach™ is a family of affordable and reliable advanced technology machines from the leading supplier to the world’s aircraft producers. These high-performance machines provide a flexible solution for tier aerospace suppliers to meet the demands of next-generation aircraft parts. In particular HyperMach™ Vertical Series delivers unmatched performance in processing large aluminum structural components including ribs, bulkheads, plate, frames, stringers and spars.
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Titan is the new machining centre with 5 controlled axes made by FOM INDUSTRIE for processing aluminium/steel/stainless steel extrusions for use in a wide range of applications in the industrial sphere but also for complex projects in the door and window frame making sector. By taking advantage of the machine bed modular structure, profiles of up to 35.000 mm in length and sections of 500x400 mm can be processed.
• It is equipped with an HSK E50 24-station tool magazine (30 stations - optional).
• Dedicated magazines can accommodate a 450 mm diameter blade for cutting operations.
• Possibility of machining the underside of the profile using an angular head.
• Touch probe cycle
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Joen Lih Hi-Precision CNC profile grinders are designed to meet current and future grinding requirements.
The machines are engineered and manufactured to the highest industry standards starting from the raw castings right up through quality testing.
This ensures optimal surface grinding accuracy and finish.
Our goal is to exceed customer expectations for quality and investment.
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Creep-Feed-, Profile- and HEDG-grinding with the MICRON machine range
The MICRON – machine tools are consequently designed for creep-feed-, profile- and high efficiency deep grinding. Dis-advantageous details, usual with other profile-grinding machines, were eliminated. They are space-saving, compact designed and combining rigidity and dynamic with high-precision accuracy. The machine type “Macro-S”, for example, has a width of only 1500mm but all the properties to perform efficient profile-grinding operations.
MICRON – machines are fitted with high-precision linear guides, ball screws and digital servo-drives on all axes. The modern Siemens 840D CNC machine control system allows free contour formation during grinding and dressing and can interpolate up to five axes simultaneously. The MICRON machine-range is used in almost all sectors of industry for producing components. In the aerospace industry and energy production the machines are used, for instance, to precisely and economically grind blades for turbines, vanes and compressor parts. Profile- and Creep-feed-grinding is also an economical alternative to milling and is used industrial wide where profiles with high accuracy and surface quality have to be manufactured from the solid work piece.
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POWERLINE
with Siemens 840D control
This powerful, sturdy, heavy-duty grinder offers utmost flexibility. Distinguished by its ultra-small footprint, the POWERLINE is a full-fledged creepfeed grinding machine for a wide range of applications.
Grinding area 1000 x 700 to 7000 x 900 mm
Spindle drive 18 kW to 105 kW
Distance table to spindle centerline 700/900/1100 mm
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Features
Spindle
- The spindle is supported by 4 class P4 super precision angular contact ball bearings that are permanently lubricated. The new spindle design includes circulation grooves on spindle with options for air and oil cooling.
Table Guideway system
-Hardened and ground table guideway system with precision needle Roller bearings provide precise linear movement during rapid traverse.
Counterbalance system
- A counterbalance in the spindle vertical drive prolongs ballscrew life and enhances downfeed accuracy.
Base and saddle guideway system
- The base and saddle guideway systems use needle roller bearings running on heavy duty slide rails. The one-piece base casting has been stress relieved and finite element analyzed
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Every ShaftGrind L installed, is the concrete transformation of the requirements specific to the work piece into an optimally designed production concept. It doesn't matter whether you work with one component over several years or if the spectrum of application varies or expands ShaftGrind system with its modular design offers you diversified solutions.
ShaftGrind L can be obtained as a single- or double-slide machine, with a grinding length of 650 mm or up to 1.100mm or as ShaftGrind L synchro. Each slide is equipped with a slewable spindle. Needless to say, the B-axis is available for both sildes. Thus, the ShaftGrind L can be configured completely with one to six spindles that are independent of each other or used simultaneously.
Patented slewable spindle with high speed balancing system ranging from 70 up to 370mm
The second grinding spindle which swivels around the first spindle, offers the unique facility of grinding the concave cam contour with the highest possible precision. The external diameter of the first spindle thereby forms the bearing for the swivelling spindle. This patent, by the application of a general swivelling point, provides the highest precision in the shortest
inervention times possible. The large grinding wheel fixed on the slewable spindle with a diameter ranging from 70 to 370 mm, guarantees a long tool life. When changing the grinding wheel - (depending on the grinding spindle installed) - the balancing system restores the operability in less than two seconds. That is High-speed.
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A clear - cut operator - friendly concept was a precondition in the design of the PRECIMAT and PLANOMAT lines. Easy accessibility to the working area was as equally important as the compact design and the simple installation. All machine axes utilize precision ball screws and A.C. servo-motors.
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PROFIMAT models 412, 312DK and 220DK –260DK – true production machines mainly focused on individual production solutions. Powerful drives up to 94 kW as well as special designs, e.g. the twin spindle version, predestinate the PROFIMAT machines for the most demanding tasks in heavy-duty machining.
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Rotor grinding machine RNS
Application Range
Form grinding of profile shapes such as screw type compressor rotors, rotary pistons, screw pump spindles and the like.
Working Range
max. Rotor outside diameter approx. 320 mm 12.6"
max. Rotor length approx. 800 mm 31.5"
max. Profile width approx. 160 mm 6.3"
max. Profile height approx. 70 mm 2.75"
max. Over-all workpiece length 1650 mm 65.0"
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Profile or contour grinding is known worldwide to be the special forte of SCHNEEBERGER grinding machines. The latest generation of CNC machines bears witness to many years’ experience in this demanding discipline. Mechanical universality and precision are the hallmarks of the SIRIUS series. Through simple programming even the smallest batches can be produced profitably.
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