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High precision tracking systems that maintain the torch in optimum operating position regardless of variations in the weld seam...providing improved quality and efficiency in a wide variety of welding operations.
The quality and efficiency achieved with today's automated welding systems can be impaired by materail warpage, misalignment, irregular edge fit-up, different material thicknesses and other conditions that cause variations in the weld seam.
KAT Trackers restore optimum performance when these conditionsare encountered. They continually sense the slightest variation across the weld seam and automatically correct the position of the weld torch.
The trackers are designed for incorporation and use with the Gullco "KAT" travel carriage system but can readily be used with other travelling and rotating devices employed in automated welding operations.
The systems are effectively employed to cut costs and increase productivity in a wide range of applications such as tank, pressure vessel, pipe and structural component fabrication and deep groove welding operations.
Gullco Kat trackers are available in standard or heavy-duty models to meet virtually all requirements. These trackers provide precise right/left and vertical/horizontal tracking plus...
Electronic "End of plate detection" - puts the tracking system on "hold"... preventing the torch from driving into the plate and allowing welding to continue to the plate edge.
Electronic "Tack Detection" - interrupts the automatic tracking action when a tack-weld is encountered preventing the torch from rising prematurely... and returns the system to normal action when it reaches the end of the tack-weld.
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Weldlogic PLS Weld seamers are designed for straight line welding of all weldable metals in thicknesses from .005" to 1/2" and lengths up to 10 feet.
The precision components and standard features of the PLS seamers provide a highly engineered complete platform for longitudinal welding. Optional features and available programmable welding controls provide unmatched capability for automating the welding process.
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we have whole series seam welder,the fuel tank seam welder with two wheels drive same speed, air/oil cylinder clamp the wheel, with repair knife can repair the wheel without take away, with inside cooling system , no water outside. and the single wheel seam welder, and other customer seam welder
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Advanced Seam Welding System - PS1000
Features:
- Seals parts as small as 2x2 mm
- Miyachi Unitek HF25 inverter power supply with real-time feedback
- Rugged, precise motion control
- Servo motor-driven electrodes
The advanced technology of the PrecisionSeal 1000 opens new frontiers in quality, cost and capability in seam welding. It precisely controls energy, position, timing and force to hermetically seal even the smallest and most delicate semiconductor device packages.
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ARO provides solutions to meet spot, seam, butt and projection welding applications. All requirements for these four types of welding are easily met by ARO’s wide range of options in these world class stationary welding machines.
With power ratings from 15 to 550 kVA at 50%, achieving up to 42kN at 6 bars, these machines are often used with Medium Frequency Technology.
The machines listed below correspond to the majority of standard applications. However, for special applications, ARO sales teams and technicians will define the most cost effective and efficient solution ensuring every ARO product is designed and developed to suit the client's specific requirement.
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RT 80 - 81 - 100
RT 150 2T - RL 81 - RTL 81
Seam welders RT-RL-RTL
Seam welders of this range are standard supplied for monophase mains connection. Three phase versions, also with medium frequency inverter, are available for special applications. Medium frequency machine grants high speed welding and enables to join hardly weldable parts with reduced deformation. The wide range of the equipment configurations enables to obtain water tight seam welding of cylinders, fire estinguishers, radiators, tanks and similar items with excellent quality results.
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- AC-DC
- Powers: 130 and 250 kVA
- Máx. Second. Intens.: from 16 to 30 kA.
- Forces: 750 and 1.200 daN
- Throat depht: from 600 to 1.050 mm
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ARO has developed and is permanently improving a complete range of robotic welding guns with integrated transformers.
Based on a modular concept, the whole range reconciles an excellent weight/power ratio with the possibility of adaptation to each customer’s specific requirements.
A choice of either “X” or “C” welding guns, each model can be activated by pneumatic or servo actuators specifically designed for resistance welding. A wide range of 50/60 Hz AC or medium frequency transformers are available.
X Range:-
Models Pneumatic Actuator:- RWA - RXAR - RZA
Models Servo Actuator:- RWAN - RCGN - RXANR - RZAN
C Range:-
Model Pneumatic Actuator:- RCC - RCG
Models Servo Actuator:- RCCN
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QS-AW Collision Sensor
The QS-AW is a dynamically variable collision sensor that operates on an air pressure system.
A regulated air supply provides positive, variable pressure to hold the collision sensor rigid during normal operation. At impact, the air chamber seal is opened, immediately signaling the system controller.
Factory-proven and engineered to withstand the harsh realities of these applications, QS-AW is the collision sensor specifically designed for arc welding, plasma cutting and laser cutting.
Key Benefits
-Positive, variable air pressure to hold the QS-AW rigid during normal operation, resulting in more accurate welds and cuts
-Permanent repeatability
-Detects angular, rotational and compressive forces
-Common mounting flange to work with a variety of torches
-Flat plate or stem mount available
-Built-in harsh environment shielding
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The very different requirements created by the various welding techniques mean that specific products have to be specially developed. The industrial fabrics we use have specific coatings that leave the cover flexible but resist spatter and welding projections. Their para-aramid base has excellent mechanical resistance. Whatever the technique you use: arc welding, spot welding, laser welding... ASP has the perfect cover specially adapted to your exact situation.
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RJC-Series Positioner
Panasonic has developed a new type of Positioner with compact design and improved speed. The RJC-Series combines turn and tilt functions in one single unit. Equipped with a fixture the new Positioner is fully ready for production. Simply the basic equipment consisting of 1 x basic unit and 2 x servo amplifiers is required to get started.
Following types of the new turn and tilt Positioners are available:
YA-RJC 61
Payload: 300kg
Maximum Output Speed
tilted: 125º / Sek. (20 U/min)
rotating: 190º / Sek. (31 U/min)
YA-RJC 71
Payload: 500kg
Maximum Output Speed
tilted: 90º / Sek. (15 U/min)
rotating: 165º / Sek. (27 U/min)
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High Speed Hermetic Lid Sealing and Tacking - PT1000
Features:
- Real-time Cognex vision system for accurate hermetic lid sealing
- High speed vacuum placement head for high throughput
- Highly-sensitive voice coil technology provides the ultimate in force control
- Double lids are detected and eliminated
- Miyachi Unitek 125 DP/60WS capacitive discharge welding power supply
- Powerful, easy-to-use Microsoft Windows®-based operating software
- Small footprint
The PrecisionTack 1000 uses advanced technology to precisely align and tack small, fragile lids at record-breaking speeds. Every part of the system is designed for precise lid alignment and tacking performance.
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Seam Sealing / Hermetic Welding System - SM8500
Features:
- Current control mode for both the hermetic welding and sealing process
- Programmable electrode force
- Most complete line of power supplies in the industry
- Extended electrode life with electrode Auto-Trak software
- Position-based weld pulses
- Electrode roll-bak feature
- Process inhibits
It can be operated as a stand-alone unit or fully integrated into an environmental enclosure for a complete closed loop hermetic sealing process.
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Advanced Seam Welding System - PS1000
Features:
- Seals parts as small as 2x2 mm
- Miyachi Unitek HF25 inverter power supply with real-time feedback
- Rugged, precise motion control
- Servo motor-driven electrodes
The advanced technology of the PrecisionSeal 1000 opens new frontiers in quality, cost and capability in seam welding. It precisely controls energy, position, timing and force to hermetically seal even the smallest and most delicate semiconductor device packages.
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Lid Placement and Seam Sealing System - Autoflow AF8500
Features:
- Sophisticated closed-loop vision system for precise lid placement
- Seam Seal in a matrix
- Exceptionally high yield rates at lower costs
- Completely automated
- Miyachi Unitek power supply
- Easy to operate
- Turnkey seam seal system /Full documentation and schematics
The Autoflow can also be easily integrated into atmospheric enclosures to provide for seam sealing in a controlled atmosphere at a desired gas composition. Utilization of a Benchmark supplied glovebox provides seamless controls communication insuring high yield hermetic seam sealing results.
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The "Plug 'n Pack" concepts made by BEHN + BATES unify the applicator, filling and sealing technology in one compact, pre-assembled and dust-tight unit that ensures a low-noise filling operation and shortest assembly times as the test operation is carried out in our workshop already.
Our "Plug 'n Pack" concepts can be integrated even into smallest spaces.
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KVM: Bag Filling and Closure Machine
For Packaging Of Products With Advertising Appeal.
Top-Closing Machine KVM 10 with customer-specific bag head shaping modules.
Highest Flexibility:
At a set performance of 80 bags/min., various types of top closure can be manufactured:
simple sealed top seam
180° folded top seam, closed
bag closed by clip
peel seam closure
label closure
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The weld lugs are available in numerous dimensions and types in order to meet all your specific welding solutions.
Quick and easy to fit, AMECA weld lugs offer high resistance to pulling without deforming the substrate sheet metal.
They are quickly fitted and enter perfectly into the quick welding processes required today by the metallurgy industry.
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KCD manufactures a huge range of metric and BSW studs. We can design and make almost any size, shape or configuration - threaded or non-threaded, in mild steel, stainless steel or aluminum. Standard popular studs are held in stock, ensuring 24 hours delivery
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The pins to weld C2G are available in many dimensions (m3 in M25) and types in order to answer all your solutions of specific welding: SIG (Stud Inert Gas) - ARC (ARC fusion forging) or DEC (Discharge of condensers).
The quality of the pins to weld C2G confers a very great tear strength to them while allowing a fast and easy installation in the processes of fast welding imposed today by the metallurgy.
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