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Maxflow combines filtration without filter aids - or, if they are required, with considerably reduced quantities of filter aids - and briquetting in a single unit. The main fields of application for Maxflow are particle filtration, the retrieval of recyclable materials and the purification of aqueous solutions.
Maxflow is available in three variants:
- The plug&play solution is a fast and effective solution to a great number of typical process requirements.
- Adaption of the individual components, for example by adding another filter disc to the unit.
- Implementation of a complete system, which can be custom adjusted to meet both known or as yet unencountered customer requirements.
GKD-CompactFiltration's Maxflow concept is a tried and tested serial product with the flexibility needed to be integrated into any customer-specific process. It has proven its efficiency in terms of meeting established standards and as a made-to-measure individual solution. Thanks to worldwide standardized parts and the global presence of GKD through six production facilities, the Maxflow system can be deployed anywhere in the world with equal efficiency. Comprehensive solutions competence, covering all stages from initial layout and dimensioning through to commissioning of the equipment and later expansion or modification to adapt it to changing production conditions, qualifies GKD-CompactFiltration as an efficient systems supplier and reliable technology partner in all stages of the process.
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PUMP-PROT ECTING BAS KET ST RAINERS
Polypropylene build, no metal parts and low head loss make them ideal for installation on a pump suction port, providing protection from suspended solids, filaments, algae, etc. The strainer can be easily removed by unscrewing the lid without the need for tools.
max. operating pressure 7 bar
For chemical sector, water treatment plants, fish farming, the galvanising, tanning, textile, paper and printing
industries and a host of other applications.
Available in five different connection sizes: 1”, 11/2”, 2”, 21/2”, 3”
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The MASTER is a range of high head and high-efficiency gravity filters which use non-woven fabric filters. The MASTER range is able to treat between 200 and 1000 litres of neat oil per minute and from 400 to 2000 litres of water-based emulsions per minute containing both metallic and non-metallic particles. The entire filtration process is completely automatic.
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Micromag Magnetic Filter
Removes ferrous and para-magnetic contamination from coolants, lubricants, cleaners, hydraulic fluid and other industrial-use fluids.
CUTS COSTS
No consumables required, ever. No power required. Operating costs are minimal
No loss of fluid - no oil sodden cartridges to dispose of
Specialist disposal not required – contamination is removed as semi-dry cake which can be sold as scrap
No maintenance required - only operator intervention to clean
Reduce machine downtime, increased productivity
HIGHLY EFFICIENT
Sub-micron filtration efficiency: if the particle is magnetic Micromag will remove it
No pressure drop even when fully loaded with contamination
Capable of removing abrasives and non-magnetic material by means of heterocoagulation
REDUCED ENVIRONMENTAL IMPACT
Removed contamination can be recycled
Extends fluid life
Less fluid thrown away
Before you consider spending thousands of pounds on your next filtration system, consider Micromag.
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Micromag HP Magnetic Filter
All the benefits of the Micromag magnetic filter but for high pressure applications, up to 80 Bar g.
Full stainless steel construction.
High-power neodymium magnet material.
Removes ferrous and para-magnetic contamination from coolants, lubricants, cleaners, hydraulic fluid and other industrial-use fluids.
CUTS COSTS
No consumables required, ever. No power required. Operating costs are minimal
No loss of fluid - no oil sodden cartridges to dispose of
Specialist disposal not required – contamination is removed as semi-dry cake which can be sold as scrap
No maintenance required - only operator intervention to clean
Reduce machine downtime, increased productivity
HIGHLY EFFICIENT
Sub-micron filtration efficiency: if the particle is magnetic Micromag will remove it
No pressure drop even when fully loaded with contamination
Capable of removing abrasives and non-magnetic material by means of heterocoagulation
REDUCED ENVIRONMENTAL IMPACT
Removed contamination can be recycled
Extends fluid life
Less fluid thrown away
Before you consider spending thousands of pounds on your next filtration system, consider Micromag.
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Fully automated stand-alone magnetic filtration system
PLC driven and hydraulically actuated to deliver dry ferrous contamination from fluids and coolants.
Use with neat and soluble oils in fine finishing processes e.g. grinding, honing and EDM, cleaning and spray processes.
Can be installed anywhere in the fluid delivery system between the dirty and clean tanks or fluid system, either on-line or off-line.
Large capacity, free-standing magnetic filtration system. 24 / 7 operation.
Modular system:
AF4 up to 350 litres / minute
AF8 up to 700 litres / minute
AF12 up to 150 litres / minute.
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Using high performance rare earth magnetic material and proven pole-concentrator technology the Filtramag offers an incredible 11,000 Gauss magnetic performance.
Filtramag is capable of attracting sub-micron magnetic particles and can be utilised on inline pressure feed lines as well as gravity fed systems.
Grinding, honing, lapping, boring & fine detail machining operations will all benefit from the use of this technology.
The unit requires no consumables, unlike the more conventional forms of filtration, and has no running costs. Simply install and the Filtramag starts payback straight away.
Units are available with port connection sizes of 3/4", 1", 1 1/2" , 2" & 2 1/2"
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The AutoMag filtration system can be utilised on any machine tool to remove ferrous and para-magnetic particles that cannot be removed by conventional cartridge and membrane media.
The main benefits of using Automag compared to cartridge type filters are:
Low running costs
No maintenance costs
No downtime associated with changing filter media
No loss of fluid due to replacing sodden cartridges
No back pressure, even when the magnetic cores are totally saturated with contamination
No mess!
Because Automag attracts even sub-micron sized particles extending the useful life of the fluid.
Incorporating high intensity rare earth magnetic material, pole concentrators and proven magnetic circuit geometry, the rods generate controlled, deep reaching magnetic flux fields which produce a staggering 9,000 Gauss. These flux fields attract and retain any magnetic particles that are suspended in the fluid.
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High gradient magnetic separators for capturing fine ferrous and paramagnetic particles in liquids and slurries
Main applications include ceramics and minerals processing industries to purify raw materials, such as ceramic bodies, silica and feldspathic sands and to upgrade quality of final product (purer, cleaner and whiter product)
Proven in practice to offer 30% greater separation performance than traditional WHIMS systems.
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Application
In the high pressure circuits of hydraulic and lubricating oil systems.
Performance features
Protection
against wear: By means of ultra-fine filter elements that meet even
the highest demands regarding cleanliness classes and
dirt-holding capacity.
Protection against
malfunction: By means of permanent filtration in the off-line circuits
excellent cleanliness classes can be achieved.
Special design features
Cover: The cover can be opened without special auxiliary tools.
Because of the cover design the filter element can be
changed almost without losing any oil.
Flow control valve: Over the flow control valve the FNS off-line filters are
connected directly to the high pressure pipe. The surplus
volume (e. g. in circuits with fixed displacement pumps)
from the high-pressure circuit is cleaned by the ultra
fine filter element.
Dirt
retention valve: Ensures that dirt accumulated in the filter is removed
together with the element. Settled dirt cannot return
into the system.
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Off-line filtration is in many cases the only feasible principle to achieve the required system cleanliness in fluid power systems. Off-line or kidney loop filter units consist of a circulation pump coupled to an appropriately sized and selected oil filter. The oil is circulated through this external filter system independent from the existing or non existing flow in the main system.
The programme comprises small compact standard units as well as customised subsystems of variable sizes.
Off - Line filter BNF series
Interchangeable DIN filter elements
Low noise emissions
Easy installation
May also be used for filling and draining the reservoir
Compact dimensions and easy to install either on the tank top or side. DIN elements provide qualified system cleanliness.
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Suction filters up to 18.5 gpm, Tank top mounting, ES 074/ES 094
Application
To be installed in the suction line of the pumps of hydraulic systems resp. upstream of the charge pumps of hydrostatic drives.
Performance features
Protection against wear: By means of filter elements that, in full-flow
filtration, meet even the highest demands regarding cleanliness classes.
Protection against malfunction:
By means of full-flow filtration in the system return, the pumps, above all, are protected from dirt particles remaining in the system after assembly and repairs, which are generated by wear or enter the system from outside.
Special features
Filter element locking valve:
Foot valve:
Ensures that dirt accumulated in the filter element is removed along with the element and cannot return to the tank. When the screw-on cap is removed for maintenance, the foot valve closes automatically. This makes it possible to service the filter even if it is submerged below the oil level in a full tank.
Filter elements
Flow direction from center to outside.The star-shaped pleating of the filter
material results in:
- large filter surfaces
- low pressure drop
- high dirt-holding capacities
- long service life
In filters with a magnetic system, the ferromagnetic particles in the fluid first pass through a strong magnetic field and are separated.
Filter maintenance
By using a clogging indicator the correct moment for maintenance is stated and guarantees the optimum utilization of the filter life.
Materials
Screw-on cap: Filter head: Filter bowl: Seals: Filter media:
Polyester, GF reinforced
Aluminium alloy
Steel
NBR (Viton on request)
EXAPOR®-inorganic microfibre web
Paper-cellulose web, impregnated with resin
Accessories
Electrical and optical clogging indicators are available. Dimensions and technical data see catalog sheet 60.20.
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Active Carbon
Carbon Bed Filters are of vertical fabricated construction generally mounted on skirts.
In operation, the process fluid enters the filter above the bed, through the inlet nozzle and via radial distribution lateral, designed to ensure an even flow distribution over the top surface of the carbon.
The contaminated medium passes through the granular activated carbon bed, where the impurities are attracted to the very high surface area of the Carbon.
The carbon bed is supported on a graded 'Silex' base consisting of a course and fine layer of which will fully support large volumes of carbon.
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The CYCLESORB Service is a mobile adsorption service combining adsorber and transport vessel for the treatment of liquid streams.
The Cyclesorb ® are pre-loaded with carbon and delivered to a site. The unit is operated until saturation of the activated carbon. A second unit is then delivered at the same time that the exhausted unit is picked to minimise transport.
Once the unit is returned to a Chemviron Carbon facility it is discharged of spent carbon, cleaned, checked and refilled with virgin or reactivated carbon.
The CYCLESORB ® units come complete with piping, valves and connections suitable for immediate connection to the stream to be treated. The frame for the unit allows it to be placed on a suitable flat and hard surface.
The liquid is pumped through the units in a down flow direction. The outlet should be monitored periodically to check the activated carbon is achieving the treatment objective by regularly taking samples.
The benefits of this service include:
Simple installation and operation - The units are designed for connection with flexible hosing and come with the activated carbon installed. No carbon handling is required as the unit is simply exchanged.
Rapid installation - CYCLESORBS are normally available from inventory, ready for immediate startup and operation.
Low capital expense - CYCLESORBS are supplied on a service basis requiring no capital expenditure.
Partnership - Chemviron Carbon supply both the system and reactivation service and therefore have a vested interest to ensure the system fully meets the requirements.
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The DISPOSORB AND MINIDISPOSORB vessels are small disposable granular activated carbon adsorbers designed to be used as liquid phase pilot units for the removal of colour, taste, odour and pesticides in industrial purification and municipal applications. The units can also be utilised for small flow applications common in the chemical and pharmaceutical industries.
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The PTU range of modular pressure adsorbers are designed specially for drinking water treatment. Individual units contain up to 40m³ of Filtrasorb type granular activated carbon and can treat from 30 to 250m³/h depending on the applications. Multiple units have been installed to treat over 30,000m³/day. The PTU range are designed for simple installation and removal of granular activated carbon for reactivation. All materials and product comply with the relevant drinking water regulations. PTU systems have been installed at over 40 water works in the United Kingdom, Benelux and Scandinavia.
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The GHT 4x4 is the total traction filter press with high productivity. The filter plates, which are hung from the upper beam, are moved automatically by a rapid shifting device equipped with a carousel system which reduces the filter press opening and closing sequence to the minimum. Four hydraulic cylinders placed on the plate pack corners ensure perfect operation and limited structural stress, even in the most unfavourable working conditions. Different from the traditional push-type systems, the “total traction” system does not transmit any stress to the upper beam, which is only subjected to weight of plates supported from it. In fact, the forces applied by the closing device are subjecting the tie beams to tension, which avoids stress on the frame and consequently, the risk of structural deformation. Effectively guarded moving parts and the use of state-of-the-art electronic interlock systems mean that the GHT 4x4 conforms to the highest operator health and safety regulations. Routine maintenance operations are simple, thanks to easy access to the filter plates, both for inspection and for filter cloth replacement.
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Each filter houses bag type elements mounted onto a division plate and held positively in position by means of snap rings.
The elements are manufactured from man-made cotton fibre and offer high dirt holding capacity combined with a low maintenance costs and quick change out of filter bags, making this a cost effective means of filtration.
The filter bags are fully supported in robust stainless steel support housings, and will meet the levels of efficiency corresponding to your requirements.
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Viking Lid-Ease® strainers protect pumps and systems from foreign materials. Available in stainless steel, cast iron, ductile iron and aluminum, all with stainless steel baskets, they are suitable for almost all process fluids. Basket mesh options range from 140 to 4780 micons. Ports range from 0.75- to 8-inch, in tapped, grooved and flanged models. The breech lock lid allows easy basket removal for cleaning, and low pressure drop minimizes impact on pump system NPSHa. Magnetic inserts available for trapping ferrous particles.
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97FB-CI: Cast Iron, Simplex, Basket Strainers
Description:
Series 97FB-CI Cast Iron, Simplex, Basket Strainers feature an angle-designed basket, cast iron body with flanged connections, stainless steel screen, bolted retainer cap (Model 97FB-CIB) or clamped retainer cap (Model 97FB-CIC) and cast-iron blow-off plug. Sizes 8 to 12 in. (200 to 300mm) have a side drain facing outlet of the strainer. Model 97FB-CIB - Maximum Pressure (non-shock): 200psi (14 bar) @ 150°F (66°C) WOG, 125psi (9 bar) @ 353°F (178°C) WSP. Model 97FB-CIC - Maximum Pressure (non-shock): 50psi (3 bar) @ 150°F (66°C) WOG.
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The HILCO® Division cost-effectively brings fluid contamination problems under control. HILCO engineers a full-range of filters, cartridges, vessels, vent mist eliminators, transfer valves, reclaimers, coolant recyclers and systems, and membrane filtration systems.
HILCO products help reduce the cost of new oil purchases, decrease disposal costs, lessen component wear, reduce downtime, and curtail environment contamination.
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Big tasks that need big solutions use disk filters.
High yield and product quality, combined with low production costs, provide the producer of bulk materials with a decisive competitive edge.
The Krauss-Maffei disk filter, based on many years of experience and countless applications, gives you an efficient filter operation to achieve these attributes.
These filters boast a tried and tested technology - and one that you can rely on day after day.
Features of the Krauss-Maffei Disk Filter a
- Large disk diameter increases the filter area.
- Increased number of filter cells reduces cell volume and substantially improves hydraulic efficiency.
- Easy filter bag installation with quick connect clamps.
- Virtually 100% product discharge through pneumatic assistance.
- Lightweight filter cells simplify replacement.
You benefit from a higher filtration capacity with better product quality and easy maintenance.
Main Applications:
Aluminum hydrate, clean coal, refuse coal.
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AUTOMAT is a side-beam filter press, characterised by functional design and extraordinary versatility.
Thanks to its strong structure and wide range of models the AUTOMAT filter is able to meet any requirement of solid-liquid separation.
AUTOMAT filters offer the highest level of flexibility and production capacity according to the specific requirements of their required applications.
By means of a PLC (programmable logic controller), the AUTOMAT filter can work fully-automatically, with the operator supervising only the cake-discharging phase.
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Star Plate and Frame Filter Presses are designed and built to provide you with years of dependable service. Filters are sturdily built, with a rugged carbon steel stand coated in durable epoxy paint. Standard heads, plates, frames, and their components are fabricated from solid bars, plates, and forgings of 304 stainless steel. Heavily reinforced for maximum life, the precision-machined plates, frames, and heads warrant a tight seal and near-zero leakage without gaskets.
Star Filter Presses can be fabricated in 316 and 316L stainless steel, as well as other special alloys upon request.
Applications include:
• Food and Beverage Processing
• Mining and Metalworking
• Pharmaceuticals, Cosmetics, Biotech Processing
• Chemical and Petrochemical Processing
Benefits:
• High sludge capacity
• Low maintenance
• Large filtration surface area
• No gaskets to maintain
• Excellent corrosion resistance
• Withstands temperatures of up to 375ºF (190ºC)
• Easy to operate, simple to clean
• Expandable by adding plates and frames
• Low filter media replacement costs
• Easy to sanitize
• Minimal plate stack drip
• High liquid flow rates
• Portable
New Star PolyPresses are also available for efficient dewatering with high corrosion resistance.
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Chamber Filter Presses
Chamber filter presses utilize an advanced frame filter press design. The frames are actually integrated into the two adjacent plates. Whereas the sealing area on the periphery of the plate has a parallel surface, the face of the plate inside the sealing edge is recessed, forming a chamber for the filter cake formation. Typically, the suspension is fed through a channel arranged in the center of the plates and the filter cloth is stretched over the surface of the plates. Studs or corrugations on the plate surface enable the filtrate to be discharged. Options include a cloth sealed against the infeed channel by screws, or a cloth covering both sides of the plate. It is funneled through the inlet channel where a flexible hose-like connection forms the seal. The filtrate is picked up by the studded or ribbed area and discharged via outlet and collecting channels in the corners of the plates.
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CP capsules are designed and manufactured by Critical Process for small flow and encapsulated disposable cartridge requirements. CP capsules are offered in a wide range of pleated and depth medias and offered in four grades; general, food / beverage, electronic and pharmaceutical. Each Capsule has been designed to hold the maximum amount of filter media that can be completely and effectively utilized in a capsule. CP capsules lower the cost of filtration and reduce the need for high cost metallic housings. They are well suited for liquids and gas applications with the same attention to quality, traceability, validation and testing.
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The Series 6300 filter provides the reliability of Mott precision porous metal media in a compact inline configuration. The filter element is made up of seven porous cups, which substantially increases the area over traditional designs, and increases on-stream filter life. The filter surface area is 10 square inches.
Filter specifications.
Materials of construction: 316L stainless steel porous media, 316 stainless steel housing, seal material as specified.
Maximum operating pressure: 2000 psi.
Maximum differential pressure: 500 psi.
1/8" - 27 NPT inline inlet and outlet connections.
Filter area: 10 in2.
Filter element 100% leak tested to bubble point.
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Fuel Manager Style Filters
Baldwin Filters design incorporates a removable, all-metal, self-venting drain valve into the filters assembly for full compatibility with OE designs. All OE drain valves, sensors and bowls may be used with the Baldwin design.
The Baldwin Design
Baldwins design removed the OE raised Ckeys to allow universal fit on multiple OE fuel bases.
This makes filter installation easier as no alignment to the mounting head is necessary.
All primary filters are painted red, while all secondary filters are painted white. This color coding helps determine, at a glance, that the proper filter is being installed.
The metal drain valve adds versatility of use on both standard and marine applications.
Baldwins removable self-venting drain valve is standard on these filters; however, the filter can be used with the Baldwin drain or removed for use with the OE sensor or bowl.
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TYPICAL APPLICATIONS
EFS
Standard size housings available with 30 (590), 60 (250), 100 (149), and 150 (99) mesh (micron) reusable, stainless steel filter cartridges. Units measure 11.25" long and feature a 1" NPT intake and dual 1" NPT discharge ports (3/4" reducers provided).
FEATURES
Graymills Superflo filters are designed to overcome the typical pressure drop and reduced flow due to clogging that occurs with ordinary filters. A permanent magnet suspended over the intake port traps ferrous particles which find their way into the fluid, and diffuses the flow outward into the filter screen flutes. Filtered material is trapped on the inside of the removable/reusable stainless steel filter cartridge. To clean, just remove the cartridge. All the contaminants come out with it. Self draining. No wasted fluid or messy leftovers to deal with. Stainless steel filter cartridges are available in four different mesh screens.
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KE is a side beam filter press with reduced dimensions, suitable to be installed even in very small spaces. Thanks to its solid structure and simple design, this type of filter is an extremely functional machine.
KE filter presses, exactly like the other bigger machines manufactured by DIEMME, have been designed to also work at high feed pressure values: 12,15, and 30 bar.
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