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In-Line Separators for Industrial Applications
Use our centrifugal-action separator to remove grit, sand, metal chips, fines, and other solids from liquids. Perfect for use as a pre-filter to extend the life of fine filtration systems. These units require little or no maintenance, as there are no moving parts to fail or wear out, or filter media to clean or replace. The unit only requires a simple purging, eliminating downtime due to cleaning or backwashing. For flows from 6 gpm and retention ratings to 50 micron.
Features
- Low constant pressure drops
- Piped housings
- Carbon steel or stainless steel (304 or 316) construction for housings
- All housings are electropolished to resist adhesion of dirt and scale
- ASME code stamp available
- Pipe sizes 3/8 through 6-inch (larger sizes also available)
Typical Applications
- Cooling towers
- Process water
- Food processing
- Chemical processing
- Well water
- Pulp & paper mills
- Mining operations
- Steel mills
- Petrochemical industry
- Power plants
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S200
Description Sludges discharge operation: Manual
- Hydraulic flow rate:5000
- Bowl volume dm³:4,4
- Solids volume dm³:1,7
- Nominal Rpm:7600
- Noise
- Electric motor power (kW):4
Material
- Material in contact with the product:AISI304/F51
- Cover material:AISI304
Weights
- Machine weight (kgs):220
- Bowl weight (kgs):40
- Total weight (kgs):260
S300
Description Sludges discharge operation: Manual
- Hydraulic flow rate:20000
- Bowl volume dm³:27
- Solids volume dm³:8
- Nominal Rpm:6500
- Noise
- Electric motor power (kW):15
Material
- Material in contact with the product:AISI304/F51
- Cover material:AISI304
Weights
- Machine weight (kgs):460
- Bowl weight (kgs):270
- Total weight (kgs):730
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FPC 6
Description Sludges discharge operation: Automatic
- Hydraulic flow rate:8000
- Bowl volume dm³:8
- Solids volume dm³:4
- Nominal Rpm:7100
- Noise
- Electric motor power (kW):7,5/15
Material
- Material in contact with the product:AISI304/F51
- Cover material:AISI304
- Sludges discharge chamber material: AISI304
Weights
- Machine weight (kgs):820
- Bowl weight (kgs):130
- Total weight (kgs):950
FPC 12
Description Sludges discharge operation: Automatic
- Hydraulic flow rate: 12000
- Bowl volume dm³: 14
- Solids volume dm³:7
- Nominal Rpm:6500
- Noise
- Electric motor power (kW):11/18,5
Material
- Material in contact with the product:AISI304/F51
- Cover material:AISI304
- Sludges discharge chamber material: ghisa
Weights
- Machine weight (kgs):1120
- Bowl weight (kgs):250
- Total weight (kgs):1370
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FPC 18
Sludges discharge operation: Automatic
* Hydraulic flow rate:30000
* Bowl volume dm³:25
* Solids volume dm³:15
* Nominal Rpm:6400
* Noise
* Electric motor power (kW):18,5/30
Material
* Material in contact with the product: AISI 316/F51
* Cover material:AISI 316
* Sludges discharge chamber material:AISI 316
Weights
* Machine weight (kgs):1330
* Bowl weight (kgs):360
* Total weight (kgs):1690
FPC 24
Sludges discharge operation: Automatic
* Hydraulic flow rate:24000
* Bowl volume dm³:34
* Solids volume dm³:16
* Nominal Rpm:5800
* Noise
* Electric motor power (kW):30/37
Material
* Material in contact with the product: F51/OT 58
* Cover material:AISI 304 L
* Sludges discharge chamber material:Ghisa/AISI
Weights
* Machine weight (kgs):1400
* Bowl weight (kgs):600
* Total weight (kgs):2000
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Sweco offers a variety of decanting centrifuges: CD500, CD600, 414, and 518. These rugged, precision-built machines are designed to remove ultra-fine solids. Sweco centrifuge advantages include but are not limited to the following: low energy consumption, low cost, low polymer consumption, low cake moisture, low maintenance and a small footprint.
The Sweco CD500 and CD600 decanting centrifuges boast infinite speed adjustability of main bowl drive and backdrive (differential). Utilizing variable frequency drives on all motors allows low amperage start-ups and eliminates troublesome sheave changes. Stainless Steel wetted parts, tungsten carbide hard facing on bowl and scroll, as well as superior gear box construction make the CD500 and CD600 durable and rugged centrifuges.
Sweco's 414 and 518 centrifuges are the premier high-speed, decanting centrifuges for fluids cleaning and solids removal and product recovery applications. Built for industrial service, they are especially effective in environmentally sensitive areas. They deliver high recovery rates and efficient solids separation to significantly reduce disposal costs or reclaim valuable material from process streams. These centrifuges are also precision balanced for smooth operation over long periods at high RPM speeds, generating extremely high G-forces.
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ZM basket centrifuge
This model is an easy-to-handle, robust construction with manual removal and discharge of the sludge basket. In one cycle, up to 14 litres of sludge (19 kg) can be separated.
ZA automatic peeling centrifuge
The PLC controlled ZA cleans up to 2000 litres of mass finishing process water per hour. The sludge separated in the rotating drum is fully automatic scraped into a sludge container.
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Centrifugal separation technology you can depend on.
Whether in the chemical, pharmaceutical or food industry, our Krauss-Maffei Horizontal Peeler Centrifuges have always excelled.
These centrifuges are known for reliable operation at high capacities.
- Low residual moisture contents achieved by high spin speeds.
- High Flexibility for meeting changing process conditions.
Peeler centrifuges with rotary siphon:
The centrifuge design with rotary siphon offers substantial advantages:
- Increased filtration capacity through the generation of a vacuum beneath the filter medium.
- High product purity by varying the contact time between the solids and wash liquor.
- Prolonged life of the residual heel by regeneration through backwashing.
Main Applications:
Amino acids, antioxidants, chlorides, citric acid, crop protection chemicals, fertilizer, starch, sulfates, sweeteners, vitamins.
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Our Krauss-Maffei pusher centrifuge ensures maximum online availability with minimum maintenance
and low space requirement in many solid/liquid separation processes.
Used in diverse industry sectors such as bulk chemicals, plastics processing, mining,
the fiber industry and food processing, Krauss-Maffei pusher centrifuges offer a host of advantages:
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Disk stack centrifuges with self cleaning bowl are used for clarifying and 3-phase separation of liquid-solid suspensions. Clarifying means to separate suspended solids from liquids (2 phases). 3-phase separation means to separate two inmiscible liquids including separating solids simultaneously.
FLOTTWEG's new developments are the disk stack centrifuges of the AC series. They are equipped with the SoftShot discharge system and feature especially exact partial discharge and smooth run.
FLOTTWEG's product range for disk stack centrifuges comprises several sizes and covers throughput capacities from below 1 m³/h up
to 85 m³/h.
Typical applications:
Beverage industry, food industry, chemistry/pharmacy, animal/vegetal fats and oils, mineral oil, etc.
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High Sludge Volume Separator
The Turbo T40 picks up where the T18 leaves off by doubling the solids capacity- to almost 2 gallons per cycle. The T40 includes proprietary nozzles that allow solids dewatering at high speeds.
A geared scraper drive for solids discharge ensures long term reliability. And custom engineered scraper blades means we can match scraper performance to the type of solids- whether the solids compact hard like glass, or form a sticky paste like certain paint solids.
Typical Applications
- Metal Cutting and Grinding
- Ceramic and Glass Grinding
- Paint Booth Water Curtains
- Waste Oil Clarification
- Zinc and Iron Phosphate Baths
- Vibratory and Tumbling Wastes
Features and Benefits
- High Bowl Speed for Maximum Separation Efficiency
- Uses No Consumable Media
- High Speed Dewatering Reduces Solids Disposal Volumes
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KMPT has further developed the process of Dynamic Crossflow Filtration. In this process rotating ceramic or polymere discs generate a turbulent differential speed of the feed. This effectively prevents the development of clogging layers which obstruct the filtration. Energy savings of up to 80 % are the key benefits of this new method. The possibility of processing a higher concentration of the retentate to viscosities of 700 mPas opens up new fields of application. The user therefore benefits from technical solutions for his specific problems as well as a process which offers better economic efficiency.
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The ULTRA-COR® module from KMS:
• Accommodates high solid density materials through multiple ½" diameter tubular membranes
• Resists plugging from high solids concentrate
• Withstands high operating temperatures, pH extremes, abrasive particles and has superior chemical stability
• Forgiving of system upsets
• Is easy to clean; Does not require flow reversal.
• Compact design, utilizing seven ½" diameter tubules inside each 1¼" diameter shell
ULTRA-COR® membranes are available from KMS as replacements in existing systems and for new systems. They can retrofit a 1" FEG™ tube, with certain modifications. They are available in 5' and 10' lengths.
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For Wastewaters containing oily emulsions or very fine suspended solids, Sanborn’s Ultrafiltration Membrane Systems have proven to be the most reliable treatment solution. Sanborn’s Tubular UF Systems are easy to use and maintain and use less energy and do not generate the airborne pollution that evaporators do.
UFV250 Systems
The UFV250/500 is a tank mounted compact system. Processing up to 500 gpd, these systems can reduce waste up to 98% without the use of chemicals. Typical applications include filtration of spent coolants and emulsified coolant oil contaminated wastewater, mop water, vibratory waste solutions and compressor blowdown.
UFV750 Systems
The UFV750/1500 is a tank mounted compact system. Processing up to 1500 gpd, these systems can reduce waste up to 98% without the use of chemicals. As with the UFV250, typical applications include emulsified oil removal from spent coolants, filtration of mop water, vibratory waste solutions and compressor blowdown.
High Capacity UF Systems
Sanborn Technologies' high capacity UF systems employ wide-channel (1/2") tubular membrane technology to separate water from suspended solids and emulsified oils. With process rates up to 6000 gpd, these membrane systems are delivered pre-assembled complete with controls for easy installation.
PUFS-E - The Simple Solution for small wastewater generators
Sanborn Technologies pioneered the use of small spiral membrane systems on oily wastewater over two decades ago with the PUFS-E. The PUFS-E eliminates up to 98% of the water in oily wastewater mixtures. Operating on top of it's own 55 gallon tank, the PUFS-E can process up to 50 gallons per day.
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for chemistry and pharmaceutical use. Batch wise operating centrifuge for production scale for separation, filtration, washing, drying, clarifying, rinsing and impregnating.
The Type GZ is available for extraction of living cells.
The top-discharge centrifuge GZ follow the sizes of the technical centrifuges TZ and is available with a diameter up to 1250 mm. They are suitable for industrial use and big batches. The robust bearings in tree columns with low gravity centre make a low vibration running possible.
Benefits:
- Tree column suspension for low vibration running
- Mountable in floors with 3 fastening screws
- Long lifetime
- Favourable maintenance
- Easy installation and handling
- Numerous accessories
- Generously dimensioned bearings and motor
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Rotary style sieving units can offer many benefits over their flat bed vibratory counterparts. They can deliver significantly higher capacities within the same footprint and can often be installed as an integral part of the product transportation process.
There are two main categories of rotary sieves:
Liquis Solid Separation
The Liquid Solid Separator™ is Russell Finex's advanced version of traditional liquid separators. This multi purpose machine has the ability to deal with soft and fibrous oversized solids and is adaptable to virtually any process.
The centrifugal action of the impeller provides the liquid separator with the ability to achieve high capacity separation on fine meshes down to 30 microns. This system can easily match capacities of 60" diameter vibratory screens and is ideal for applications that require high capacity filtration where investment of a centrifuge is not viable.
Dry Powder Separation
The Turbo Sieve™ is a non-vibratory screening machine. A paddle assembly rotates at high speed inside a stationary cylindrical screen, causing the material to be passed through the static screen by centrifugal action.
Any oversize particles stay within the screen and are moved along the screen basket by paddle blades towards the oversize outlet located at the end of the screen basket.
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STA high performance centrifugal separators for the clarification of water-based or low-viscosity
liquids,
œ no additional costs for filter aids or auxiliary filter materials
œ reduction of disposal costs with regard to the liquids and solid matters
œ saving of processing auxiliaries
œ improvement of the production quality and of the service lives of the means of production
œ better working hygiene
œ STA products are an active contribution to the saving of resources
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Filtermist collectors are low-cost, highly efficient units. These easy-to-install accessories operate under the principle of centrifugal impaction. A rotating drum draws air and mist droplets into the collector. The mist particles are coalesced into liquid which is drained back to the coolant tank. Clean, oil-free air is returned to the shop.
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The Electric H2O Centrifugal Separator uses centrifugal force to separate suspended particles from the water. Concentrated particles are forced along the separator wall, traveling downward to the collection chamber, while the clean fluid is forced to change direction by the redirection plate. The vortex breaker allows the particles to settle in the collection chamber. Particles concentrated in the collection chamber are periodically purged or continuously bled from the separator as required by each application. Our Separator will remove 98% of particles greater than 40 microns and with a specific gravity of 1.8 or greater.
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Centrifuges provide excellent separation of very fine contaminants from water and low viscosity oil based coolants. Flow rates to 20 GPM. Helps minimize media consumption in cartridge or stacked disc filter systems for low micron or sub micron filtration applications.
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The automatically draining centrifugal separators of the A series achieve optimum filter fineness even with a high quantity of sludge. Up to 50 kg per hour can be discharged, depending on the type of sludge. The separated sludge has lower residual moisture.
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Centrifuge Cloths
These continuous filters use centrifugal force in a similar way as in a drum centrifuge. But in this case the wall of the centrifuge is a filter media that allows the filtrate to pass through while leaving the solids on the surface. These solids can be washed and then removed continuously by a unloader knife and discharged out the bottom of the device.
Menardi is able to supply centrifuge cloths to retro-fit all standard designs of centrifuge filters. All cloths are laser cut from computerized pattern designs to ensure precision and repeatability.
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Monitoring:
- protective motor switch
- "KLIXON" thermal protection in centrifuge drive
- sensor-monitored sludge cover
- heating protection for hydro-clutch
- vibration monitoring
- speed/scrape-out monitoring
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The NZ-50 centrifugal separator is suitable for tasks involving low volume flows and solid quantities. Sludge is drained manually.
The compact design allows easy integration in production systems, for example on machining centres.
Thanks to special materials, use in aggressive media (90° C, pH 1-14) is also possible.
Application: Fine cleaning of coolant lubricant emulsions and oils, surface treatment baths, washing or vibratory grinding fluids, etc.
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Benefits of MZF-T05 Turbo centrifuges
Intake via free gradient (gravitational) or via a pump
Dirt particles are separated out of the fluid
Dirt particles are deposited on the wall of the sludge insert.
The cleaned fluid is not pressurised as it leaves the rotor.
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ADF Series defoaming equipment , adopt the centrifugal power to break the foam during the fermentative process ,separate the liquid and the gas, the foam-liquid separated can be back to the fermented tank, reduce the lose of escaped-liquid. It can be more efficiently reduce the lost of fermented-liquid under the condition of big ventilation when combined with the exhaust condenser system.
The foam comes into the rotor , and be broken by high Shear power ,the liquid released from the foam falls to the wall by centrifugal power ,and be compressed as the liquid- flow, some of the liquid flow back to the fermented tank, some flow back to eddy shell collector ,and back to the fermented tank through the pipe finally.
ADF is applicated for defoaming during various type of fermentative process .Such as , fermentative process of antibiotics , fermentative process of amino acid organic, fermentative process of Yeast raise, fermentative process of vinegar. It’s feature as following:
1.Do not use or rarely use of chemical defoamer, eliminated the harm of chemical defoamer to the fermentation and the downriver separation.
2.Improve the coefficient of liquid-loading and the stability of biochemical reactions, reduce the escaped liquid
3.Reducing the time of Microbial staying in the foam, improve the efficiency of biochemical reactions
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The structure of the membrane filter is simple, it is sealed with a silicone rubber close circle and bolt between the top cover and the body. Inside the membrane filter core is fixed to the diaphragm. The filter is divided into two for an initial water room and a purification room, there are inlets and outlets, or outfalls. Material can be selected for 316L (304L) stainless steel.
Applications
1. liquid filtration
-the pharmaceutical industry, various syrup filters, injection water injections saline injections without filtration.
-industrial water, water, gas water clarify degerming.
-beverage, food, brewing industry filter.
-electronics, optical lens grinding high water.
-the chemical industry pH liquid filtration Alcohol recovery.
2. gas filter
-the pharmaceutical industry, acidic gases, dry dust.
-pharmaceuticals, beer brewing industry preparation of sterile air.
-the aviation and transportation industries, high-pressure air filtration.
-the chemical fiber industry with mixed gas purification.
-Impurity oil filter in various air compressor
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Maxflow combines filtration without filter aids - or, if they are required, with considerably reduced quantities of filter aids - and briquetting in a single unit. The main fields of application for Maxflow are particle filtration, the retrieval of recyclable materials and the purification of aqueous solutions.
Maxflow is available in three variants:
- The plug&play solution is a fast and effective solution to a great number of typical process requirements.
- Adaption of the individual components, for example by adding another filter disc to the unit.
- Implementation of a complete system, which can be custom adjusted to meet both known or as yet unencountered customer requirements.
GKD-CompactFiltration's Maxflow concept is a tried and tested serial product with the flexibility needed to be integrated into any customer-specific process. It has proven its efficiency in terms of meeting established standards and as a made-to-measure individual solution. Thanks to worldwide standardized parts and the global presence of GKD through six production facilities, the Maxflow system can be deployed anywhere in the world with equal efficiency. Comprehensive solutions competence, covering all stages from initial layout and dimensioning through to commissioning of the equipment and later expansion or modification to adapt it to changing production conditions, qualifies GKD-CompactFiltration as an efficient systems supplier and reliable technology partner in all stages of the process.
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Automatic Backwashing Filtration System
Self-cleaning filters represent the ideal situation and provide the most productive and labor free solution. Rosedale Products' ABW is unique because our patented technology backwashes with the lowest volume of liquid. This is achieved by using normal shop air (propane or nitrogen can also be used) to create the shear velocity needed to effectively clean the filter with only the clean liquid inside each housing.
Flexible and Versatile
Flow rates from less than a hundred to several thousand GPM can be easily accommodated. Also, to meet footprint or space requirements, we can configure the systems on one side of the headers for long narrow aisles or up against walls or place the housings on both sides of the headers for shorter, but broader areas. Combustible/Explosive areas can take advantage of our state-of-the-art Air Logic control systems which are totally pneumatic and inherently safe. Micron ratings from 5 micron and larger are available in a variety of filter media including standard bags and wedgewire. Continuous flow is maintained by taking only one station at a time off-line for cleaning - the rest of the housings continue filtering.
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PUMP-PROT ECTING BAS KET ST RAINERS
Polypropylene build, no metal parts and low head loss make them ideal for installation on a pump suction port, providing protection from suspended solids, filaments, algae, etc. The strainer can be easily removed by unscrewing the lid without the need for tools.
max. operating pressure 7 bar
For chemical sector, water treatment plants, fish farming, the galvanising, tanning, textile, paper and printing
industries and a host of other applications.
Available in five different connection sizes: 1”, 11/2”, 2”, 21/2”, 3”
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Model 6 Basket Strainer and Bag Filters
Model 6 strainer/filter housings are made in 3 sizes and 3 pressure ratings, and can serve as basket strainers (for particle retention down to 74 micron size) or as bag filters (for particle retention down to 1 micron size). In all cases, covers are easily removed without special tools, and the basket or bag is easily cleaned or replaced.
Features
- Low pressure drops
- Permanently piped housings
- Covers are O-ring sealed
- Carbon steel, or stainless steel (304 or 316) construction for housings
- All housings are electropolished to resist adhesion of dirt and scale
- Easy to clean!
- Adjustable-height legs, standard
- O-ring seals: Buna N, EPR, Viton®, Teflon® • ASME code stamp available
- Three pressure ratings: 150, 210 or 300 psi
- Duplex units are available
- Can provide 3.4 square feet of basket or bag surface area without need for ASME code construction
- Three basket depths: 12, 18, or 30 inches (nominal)
- Special alloys
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